BRP Evinrude E-TEC, Manual

Page: 48 / 364

48
Routine Service
Gearcase Removal and Installation
exhaust cavity. Apply Triple-Guard grease to the
seal’s inner surfaces.
Slide the gearcase into place, making sure:
•
Driveshaft engages the crankshaft.
•
Inner exhaust housing installs correctly.
•
Shift rod does not turn and is positioned prop-
erly in the shift rod lever below the crankcase.
Apply Triple-Guard grease to threads of the gear-
case retaining screws. Tighten the screws to a
torque of:
•
3/8 in. screws – 18 to 20 ft. lbs. (24 to 27 N·m)
•
7/16 in. screw – 28 to 30 ft. lbs. (38 to 40 N·m)
•
5/16 in. screw – 10 to 12 ft. lbs. (13.5 to 16
N·m)
3-Cylinder Models
Apply Adhesive 847 to the lower exhaust housing
seals’ inner surfaces. Place two new seals on the
housing. Apply
Triple-Guard grease to the seals’
outer surfaces and place the housing on the gear-
case.
1. Exhaust housing seal 008354
1
1. 3/8 in. screws 001994
1. 7/16 in. screw
2. 5/16 in screw
001995
1. Lower exhaust seals 32002
1
1
1
2
1
1