BRP Evinrude E-TEC, Manual

Page: 46 / 364

46
Routine Service
Gearcase Removal and Installation
Gearcase Removal and
Installation
Gearcase Removal
Remove pin and washer from shift rod lever to
release the lower shift rod.
Note where the index mark on the gearcase aligns
with the index number of the adjustable trim tab so
the trim tab can be installed in the same position.
Remove the trim tab retaining screw and trim tab
from the gearcase.
2-Cylinder Models
Remove the 5/16-18 x 1.25 in. screw and washer,
and remove 7/16-14 x 3.5 in. screw and washer.
Remove the four 3/8-16 x 1.5 in. gearcase retain-
ing screws and washers.

WARNING
Turn the key switch OFF, and disconnect the
Crankshaft Position Sensor (CPS), to prevent
accidental starting while servicing.
During service, the outboard may drop unex-
pectedly. Avoid personal injury; always sup-
port the outboard’s weight with a suitable
hoist or the tilt support bracket during ser-
vice.
2-Cylinder Models
1. Shift rod screw
002171
3-Cylinder Models
1. Shift rod screw
002013
1
1
1. Index mark
2. Trim tab
3. Trim tab retaining screw
COA3663
1. 5/16-18 x 1.25 in. screw
2. 7/16-14 x 3.5 in. screw
001995
1. Gearcase retaining screws 001994
2
3
1
1
2
1
1