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Rexroth IndraDrive C HCS03.1

DOK-INDRV*-HCS03.1****-PR02-EN-P

Rexroth Indra Drive C

Drive Controllers

Power Sections HCS03.1

Project Planning Manual

DOK-INDRV*-HCS03.1****-PR02-EN-P

•

Box: M8*-01VRS

• Document Number 120-2400-B316-02/EN

This documentation provides information on …

• how to design the control cabinet

• how to mount the drive controllers in the control cabinet

• how to install the drive system

Description

Release
Date

Notes

DOK-INDRV*-HCS03.1****-PR01-EN

03.2004

First Edition

DOK-INDRV*-HCS03.1****-PR02-EN

02.2005

Second Edition

•

technical data updated

•

preliminary data added (sound
pressure level, mains supply)

•

further load and current profiles
added

•

structure of manual has been
adapted to structure of Project
Planning Manual "Rexroth
IndraDrive Drive System"



Bosch Rexroth AG, 2005

Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).

The specified data only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be
derived from our information. The given information does not release the
user from the obligation of own judgement and verification. It must be
remembered that our products are subject to a natural process of wear
and aging.

Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2

•

D-97816 Lohr a. Main

Tel49 (0)93 52/40-0

•

Tx 68 94 21

•

Fax +49 (0)93 52/40-48 85

http://www.boschrexroth.com/

Dept. EDY/EDY1 (rr/hp/bb)

This document has been printed on chlorine-free bleached paper.

Title

Type of Documentation

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Internal File Reference

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Record of Revisions

Copyright

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Summary of Contents for Rexroth IndraDrive C HCS03.1

Page 1: ...al Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Rexroth IndraDrive C Drive Controllers Power Sections HCS03 1 R911307049 Edition 02 Project Planning Manual ...

Page 2: ...t to others and the use or communication of the contents thereof without express authority are forbidden Offenders are liable for the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 The specified data only serve to describe the product No statements concerning a certain condition or suitability for a certain...

Page 3: ...2 Explanations 3 1 3 3 Hazards by Improper Use 3 2 3 4 General Information 3 3 3 5 Protection Against Contact with Electrical Parts 3 4 3 6 Protection Against Electric Shock by Protective Low Voltage PELV 3 6 3 7 Protection Against Dangerous Movements 3 6 3 8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 3 8 3 9 Protection Against Contact with Hot Parts 3 9 3...

Page 4: ... Bus Continuous Power 6 4 6 4 Power Section Braking Resistor 6 6 6 5 Power Section Inverter 6 7 6 6 Power Section Examples of Allowed Output Current Profiles 6 8 6 7 Power Section Cooling Power Dissipation Insulation Resistance Sound Pressure 6 10 6 8 Control Voltage 6 10 Devices with Control Voltage Generation from DC Bus HCS03 1E W0xxx NNxV 6 10 6 9 Connections 6 12 Overall Connection Diagram 6 ...

Page 5: ...ault Report 8 4 9 Disposal and Environmental Protection 9 1 9 1 Disposal 9 1 Products 9 1 Packaging Materials 9 1 9 2 Environmental Protection 9 1 No Release of Hazardous Substances 9 1 Materials Contained in the Products 9 1 Recycling 9 1 10 Service Support 10 1 10 1 Helpdesk 10 1 10 2 Service Hotline 10 1 10 3 Internet 10 1 10 4 Vor der Kontaktaufnahme Before contacting us 10 1 10 5 Kundenbetreu...

Page 6: ...IV Contents Rexroth IndraDrive C HCS03 1 DOK INDRV HCS03 1 PR02 EN P ...

Page 7: ...e the Project Planning Manual Rexroth IndraDrive Drive System DOK INDRV SYSTEM PRxx EN P part no R911309636 This Project Planning Manual among other things contains specifications for the components of the drive system configuration of the drive system components arrangement of the components in the control cabinet electromagnetic compatibility EMC types of mains connection requirements to the mai...

Page 8: ...nd Application Description DOK INDRV SI VRS FKxx EN P Rexroth IndraDrive Firmware for Drive Controllers Functional Description DOK INDRV MP 02VRS FKxx EN P Rexroth IndraDrive Firmware for Drive Controllers Parameter Description DOK INDRV GEN VRS PAxx EN P Rexroth IndraDrive Firmware for Drive Controllers Troubleshooting Guide DOK INDRV GEN VRS WAxx EN P Rexroth Connection Cables Selection Data DOK...

Page 9: ... 1 Indroduction 1 3 DOK INDRV HCS03 1 PR02 EN P 1 2 Basic Design of a Drive Controller 1 2 1 Power section 2 Control section Fig 1 2 Basic design The drive controller consists of two essential parts Power section Control section ...

Page 10: ...holding brake optional motor temperature sensor optional braking resistor optional Control Section The control section is a separate component that is plugged into the power section The drive controller is supplied ex works complete with control section The control section may only be replaced by qualified personnel The contacts X31 1 and X31 2 are connected to the control section as Bb contacts N...

Page 11: ...ponents may only be stored or dispatched in conductive packaging Note Rexroth connection diagrams are only to be used for producing installation connection diagrams The machine manufacturer s installation connection diagrams must be used for wiring the installation Lay signal lines separately from the load resistance lines because of the occurrence of interference Transmit analog signals e g comma...

Page 12: ...1 6 Indroduction Rexroth IndraDrive C HCS03 1 DOK INDRV HCS03 1 PR02 EN P ...

Page 13: ...es the guarantee and the right to payment of damages resulting from inappropriate use are forfeited The user alone carries all responsibility of the risks Before using Rexroth products make sure that all the pre requisites for an appropriate use of the products are satisfied Personnel that in any way shape or form uses our products must first read and understand the relevant safety instructions an...

Page 14: ...ons To ensure an application specific use the drive controllers are available with differing drive power and different interfaces Typical applications of drive controllers are handling and mounting systems packaging and foodstuff machines printing and paper processing machines and machine tools The drive controllers may only be operated under the assembly installation and ambient conditions as des...

Page 15: ...he person or persons responsible for the safe operation of this equipment If the equipment is resold rented or transferred or passed on to others then these safety instructions must be delivered with the equipment WARNING Improper use of this equipment failure to follow the safety instructions in this document or tampering with the product including disabling of safety devices may result in materi...

Page 16: ...ements WARNING High electrical voltage due to wrong connections Danger to life or bodily harm by electric shock WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment CAUTION Surface of machine housing could be extremely hot Danger of injury Danger of burns CAUTION Risk of injury due to improper handling Bodily harm caused by cr...

Page 17: ... the country of use The equipment is designed for installation in industrial machinery The ambient conditions given in the product documentation must be observed Use only safety features and applications that are clearly and explicitly approved in the Project Planning Manual For example the following areas of use are not permitted construction cranes elevators used for people or freight devices an...

Page 18: ... to all electrical units according to the connection diagram Do not operate electrical equipment at any time even for brief measurements or tests if the ground wire is not permanently connected to the points of the components provided for this purpose Before working with electrical parts with voltage higher than 50 V the equipment must be disconnected from the mains voltage or power supply Make su...

Page 19: ...r is switched on Look at the connection diagram This is even necessary for brief tests Connect the safety conductor of the electrical equipment always permanently and firmly to the supply mains Leakage current exceeds 3 5 mA in normal operation Use a copper conductor with at least 10 mm cross section over its entire course for this safety conductor connection The cross section must not be smaller ...

Page 20: ...nic coupler or when battery operated 3 7 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of the connected motors Some common examples are improper or wrong wiring of cable connections incorrect operation of the equipment components wrong input of parameters before operation malfunction of sensors encoders and monitoring devices defective components softwa...

Page 21: ...to resist maximum possible momentum especially if there is a possibility of loose parts flying off Mount the emergency stop switch in the immediate reach of the operator Verify that the emergency stop works before startup Don t operate the machine if the emergency stop is not working Isolate the drive power connection by means of an emergency stop circuit or use a starting lockout to prevent unint...

Page 22: ... carrying conductors and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers metal implants and hearing aids WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment Persons with heart pacemakers hearing aids and metal implants are not permitted to enter the following areas Areas in which...

Page 23: ...nd Mounting Under certain conditions incorrect handling and mounting of parts and components may cause injuries CAUTION Risk of injury by incorrect handling Bodily harm caused by crushing shearing cutting and mechanical shock Observe general installation and safety instructions with regard to handling and mounting Use appropriate mounting and transport equipment Take precautions to avoid pinching ...

Page 24: ...ethods danger of explosion and cauterization Never charge non chargeable batteries danger of leakage and explosion Never throw batteries into a fire Do not dismantle batteries Do not damage electrical components installed in the equipment Note Be aware of environmental protection and disposal The batteries contained in the product should be considered as hazardous material for land air and sea tra...

Page 25: ...ns can cause injuries or material damage CAUTION Danger of injury by incorrect handling of pressurized systems Do not attempt to disassemble to open or to cut a pressurized system danger of explosion Observe the operation instructions of the respective manufacturer Before disassembling pressurized systems release pressure and drain off the fluid or gas Use suitable protective clothing for example ...

Page 26: ...3 12 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive C HCS03 1 DOK INDRV HCS03 1 PR02 EN P ...

Page 27: ...ated blower W 6 Maximum current 6 1 70 A 0070 6 2 100 A 0100 6 3 150 A 0150 6 4 210 A 0210 7 Degree of protection 7 1 IP 20 A 8 Mains connecting voltage 8 1 3 x AC 400 to 500V 10 15 05 9 Other design 9 1 DC 24 V voltage supply from DC bus and from external integrated brake transistor NNBV 9 2 DC 24 V voltage supply from DC bus and from external NNNV 10 Standard reference Standard Title Edition DIN...

Page 28: ...rk is wrapped around ready made cables This label indicates the type designation and the length The designation of the cable itself without connector is printed on the cable sheath The identification of accessories packed in bags is either printed on the bag or indicated in an accompanying note Type Plate Arrangement 1 2 1 Power section type plate 2 Control section type plate Fig 4 2 Type plate ar...

Page 29: ...mber Barcode Hardware index Part number Producing Country Device type Fig 4 3 Type plate power section Type Plate Control Section See Project Planning Manual of the control sections 4 3 Scope of Delivery Overview as standard optional Power section Control section with options where required Touch guard Accessories HAS02 Connector X6 Accessories HAS01 Connector X3 X5 Connector X9 for HCS03 1E W0070...

Page 30: ...4 4 Identification Rexroth IndraDrive C HCS03 1 DOK INDRV HCS03 1 PR02 EN P ...

Page 31: ...CS03 1 PR02 EN P 5 Mechanical Data 5 1 Dimensions Drive Controller HCS03 1E W0070 315 262 480 520 125 all dimensions in mm Fig 5 1 Dimensional drawing HCS03 1E W0070 Drive Controller HCS03 1E W0070 with HAS02 Fig 5 2 Dimensional drawing HCS03 1E W0070 with HAS02 ...

Page 32: ...2 EN P Drive Controller HCS03 1E W0100 W0150 262 315 225 490 480 530 all dimensions in mm Fig 5 3 Dimensional drawing HCS03 1E W0100 and HCS03 1E W150 Drive Controller HCS03 1E W0100 W0150 with HAS02 Fig 5 4 Dimensional drawing HCS03 1E W0100 and HCS03 1E W150 with HAS02 ...

Page 33: ... 3 DOK INDRV HCS03 1 PR02 EN P Drive Controller HCS03 1E W0210 262 315 492 484 350 570 all dimensions in mm Fig 5 5 Dimensional drawing HCS03 1E W0210 Drive Controller HCS03 1E W0210 with HAS02 Fig 5 6 Dimensional drawing HCS03 1E W0210 with HAS02 ...

Page 34: ...5 4 Mechanical Data Rexroth IndraDrive C HCS03 1 DOK INDRV HCS03 1 PR02 EN P Boring Dimensions 125 7 0 75 13 466 480 8 M6 all dimensions in mm Fig 5 7 Boring dimensions HCS03 1E W0070 ...

Page 35: ...Rexroth IndraDrive C HCS03 1 Mechanical Data 5 5 DOK INDRV HCS03 1 PR02 EN P 225 175 25 466 480 8 7 0 13 0 10 5 7 0 M6 all dimensions in mm Fig 5 8 Boring dimensions HCS03 1E W0100 and HCS03 1 W0150 ...

Page 36: ...5 6 Mechanical Data Rexroth IndraDrive C HCS03 1 DOK INDRV HCS03 1 PR02 EN P 7 0 8 466 484 50 250 7 0 13 0 350 10 5 M6 all dimensions in mm Fig 5 9 Boring dimensions HCS03 1E W0210 ...

Page 37: ...f heat in the drive controller Temperatures Above the Top of the Device The drive controllers have a high efficiency Outlet temperatures higher than the ambient temperature are nevertheless produced at the top of the devices among other things due to the converted energies High outlet temperatures are particularly produced in the case of insufficient cooling or when the cooling air current blower ...

Page 38: ...5 8 Mechanical Data Rexroth IndraDrive C HCS03 1 DOK INDRV HCS03 1 PR02 EN P ...

Page 39: ...oke cosφ 1 λL 0 85 0 57 0 83 0 59 0 81 0 61 0 78 0 62 power factor of fundamental component DPF PDC with without mains choke cosφh1 0 95 0 64 0 95 0 67 0 94 0 70 0 93 0 73 assigned mains choke HNL01 1E 0571 N0050 A 500 NNNN 0362 N0080 A 500 NNNN 0240 N0106 A 500 NNNN 0170 N0146 A 500 NNNN mains input voltage range ULN V 3AC400 500 10 15 mains frequency fLN Hz 50 60 2 Hz mains input continuous curr...

Page 40: ...s at 3AC400V WDC Ws 150 230 300 752 braking resistor switch on threshold UDC R_DC On V 820 850 820 850 820 850 820 850 lower DC bus voltage limit switch off threshold UDC limit min V 400 400 400 400 upper DC bus voltage limit switch off threshold UDC limit max V 900 900 900 900 capacitance in DC bus against ground between L and L CY nF 100 100 100 100 balancing factor for PDC cont for parallel ope...

Page 41: ...0 C t 2 s T 20 s without mains choke with mains choke PDC_peak_3 kW 18 36 30 53 53 87 68 124 DC bus power UN1 3 x AC 400 V at Ta 40 C t 2 s T 20 s without mains choke with mains choke PDC_base_3 kW 10 20 16 29 21 35 35 64 DC bus peak power UN1 3 x AC 400 V at Ta 40 C t 60 s T 5 min without mains choke with mains choke PDC_peak_4 kW 14 27 25 44 40 66 52 94 DC bus power UN1 3 x AC 400 V at Ta 40 C t...

Page 42: ...tween mains connection power SLN and DC bus continuous power PDCcont with and without the use of mains chokes SLN depending on PDC cont for HCS03 1 E W0070 3AC400V 4kHz 0 00 10 00 20 00 30 00 40 00 50 00 2 5 5 7 5 10 12 5 15 17 5 20 22 5 25 27 5 30 PDC cont kW S LN kVA with mains choke without mains choke Fig 6 4 Interrelation of SLN PDC for HCS03 1 E W0070 SLN depending on PDC cont for HCS03 1 E ...

Page 43: ...0 20 30 40 50 60 70 PDC cont kW S LN kVA with mains choke without mains choke Fig 6 6 Interrelation of SLN PDC for HCS03 1 E W0150 SLN depending on PDC cont for HCS03 1 E W0210 3AC400V 4kHz 0 00 20 00 40 00 60 00 80 00 100 00 120 00 0 10 20 30 40 50 60 70 80 90 100 PDC cont kW S LN kVA with mains choke without mains choke Fig 6 7 Interrelation of SLN PDC for HCS03 1 E W0210 ...

Page 44: ...BD for parallel operation with common DC bus 0 8 0 8 0 8 0 8 min resistance value of external braking resistor RDC Bleeder Ohm 17 5 11 7 7 5 allowed continuous power of external braking resistor Pcontchopper kW 13 2 18 9 25 2 42 6 ext braking resistor peak power at ED 60 and t 120s PBS kW 22 31 5 42 71 peak power brake chopper for t 1s Ppeakchopper kW 42 63 97 137 Fig 6 8 Data power section brakin...

Page 45: ... 4 kHz Iout_max 8 kHz Iout_max 12 kHz Iout_max 16 kHz A 70 50 36 28 100 70 50 40 150 100 75 60 210 150 100 75 continuous output current or rated current Iout_cont 4 kHz Iout_cont 8 kHz Iout_cont 12 kHz Iout_cont 16 kHz A 45 33 24 18 73 50 37 27 95 66 48 37 145 100 72 54 continuous output current or rated current at electric rotational frequency 0 Hz Iout_cont 4 kHz Iout_cont 8 kHz Iout_cont 12 kHz...

Page 46: ...put current t 400ms T 4s Iout_peak1 4 kHz Iout_peak1 8 kHz Iout_peak1 12 kHz Iout_peak1 16 kHz A 70 50 36 28 100 70 50 40 150 100 75 60 210 150 100 75 base load current available at maximum current t 400ms T 4s Iout_base1 4 kHz Iout_base1 8 kHz Iout_base1 12 kHz Iout_base1 16 kHz A 35 25 18 14 54 37 28 19 67 50 36 26 116 78 59 45 maximum output current t 2s T 20s Iout_peak3 4 kHz Iout_peak3 8 kHz ...

Page 47: ... 4 kHz Iout_base5 8 kHz Iout_base5 12 kHz Iout_base5 16 kHz A 37 23 16 10 50 34 21 19 66 42 28 22 118 82 56 43 Fig 6 11 Technical data for power section Note The load profiles are characterized by their time flow and the corresponding currents and represent the output current capacity These profiles are limited by the drive controller via the thermal effect of the output current When the current l...

Page 48: ...ces with Control Voltage Generation from DC Bus HCS03 1E W0xxx NNxV The internally generated control voltage is used for stand alone supply of the drive controller or for buffering in case the external 24V supply fails It is not used for supplying motor holding brakes Data based on an ambient temperature of 25 C Designation Symbol Unit Value external control voltage supply UN3 V 24 20 if no motor ...

Page 49: ...electrical equipment of the machine or installation This includes 24V power supply units that reduce incoming overvoltages to the allowed value Overvoltage limiters at the control cabinet input that limit existing overvoltage to the allowed value This too applies to long 24V lines that have been run in parallel to power cables and mains cables and can absorb overvoltages by inductive or capacitive...

Page 50: ...trol voltage terminal bar 24 V 0 V power connection ribbon cable bus connection X1 ribbon cable bus connection X1 AC Motor encoder connection optionaly 1 2 3 4 E H M 3 A B C D X6 holding brake F G 24VBr 0VBr PTC NTC KTY84 in dependence of motor type U shield support Motor cable MotTemp MotTemp X5 A1 A2 A3 X5 L1 L2 L3 X3 brake resistor 1 2 X9 power voltage terminal bar DC bus control voltage termin...

Page 51: ...HCS03 1 Electrical Data 6 13 DOK INDRV HCS03 1 PR02 EN P 6 10 Connections at Power Section HCS03 1 Overview 24V 0V L L L L X5 X3 PE X6 1 2 3 4 6 5 7 8 1 1 A1 A2 A3 L1 L2 L3 PE 9 Fig 6 16 Connections at power section HCS03 1 ...

Page 52: ...ng are to be linked via the DC bus or if an inverter is connected If connection with bars is impossible lines may be used as an alternative 4 Connection of equipment grounding conductor Joint bar yes If connection with joint bar is impossible lines may be used as an alternative 5 Motor X5 yes 4 connections A1 A2 A3 PE 6 Shield connection of motor cable Shielded motor cable yes Alternatively shield...

Page 53: ...ion PE connection 24V 0V L L L L PE connection APHC0002EN00 Fig 6 18 Connections at power section front HCS03 1E W0100 210 1 2 3 4 X3 X5 X6 L1 L2 L3 PE A1 A2 A3 PE X3 Mains connection X5 Motor connection X6 Connection of motor temperature motor holding brake Fig 6 19 Connections at power section bottom HCS03 1E W0070 ...

Page 54: ...ontact bars of different lengths 6 Nm DC Bus By means of the DC bus connection the following components are linked the converter to other inverters external additional capacitors are not allowed The DC bus is connected via contact bars and screws M6 at the front of the drive controller cross section of a contact bar 6 x 12 mm Depending on the width of the drive controllers there are contact bars o...

Page 55: ...ade CAUTION Damage due to converter overload Only converters of identical DC bus power may be connected X1 Module Bus The module bus is used to exchange data between two converters of identical rating or between one converter and inverters connected to the DC bus X1f2 FH7 X1 out X1 in Fig 6 20 Graphic representation module bus Type No of poles Type of design Ribbon cable connector 8 Connector at d...

Page 56: ... connection for M6 ring cable lugs W0150 Terminal block 3 Screw connection for M6 ring cable lugs W0210 Terminal block 3 Screw connection for M10 ring cable lug Fig 6 22 Design mains connection Identification of the individual connections Identification Significance L1 phase 1 L2 phase 2 L3 phase 3 PE equipment grounding conductor Fig 6 23 Identification of the individual connections mains connect...

Page 57: ...o of poles Type of design W0070 Connector 4 Screw connection W0100 Terminal block 3 Screw connection for M6 ring cable lugs W0150 Terminal block 3 Screw connection for M6 ring cable lugs W0210 Terminal block 3 Screw connection for M10 ring cable lugs Fig 6 26 Design motor connection Identification of the individual connections Identification Significance A1 phase 1 A2 phase 2 A3 phase 3 PE equipme...

Page 58: ...olding brake an overall shield to be applied to shield contact Alternatively the cable can be composed of four twisted single wires 3 phases 1 equipment grounding conductor with separately guided shielded wires for temperature monitoring and connecting the brake Note For more details on the technical data connection and cross section please refer to the respective motor description To avoid overlo...

Page 59: ...itoring and Motor Holding Brake Fig 6 31 Terminal X6 Type No of poles Type of design Spring tension 4 Pins on device Fig 6 32 Design X6 1 MotTemp 2 MotTemp Motor temperature monitoring 3 24 V 4 0 V Motor holding brake Fig 6 33 Pin assignment X6 HCS03 1E W0070 Cross section single wire mm Cross section multi wire mm Cross section in AWG 1 5 1 5 16 Fig 6 34 Connection cross section X6 HCS03 1E W0070...

Page 60: ...emp 2 MotTemp 3 24VBr 4 0VBr Holding brake optional Fig 6 36 Connection of motor temperature monitoring and motor holding brake ATTENTION Maximum allowed braking current W0070 2 A W0100 2 A W0150 2 A W0210 2 A Where braking currents are higher the motor holding brake must be activated by means of an external contact element Note With the HCS03 1 devices it is possible to operate a motor brake with...

Page 61: ...ly locking the vertical axis providing external braking catching clamping mechanisms adequately counterbalancing the axis For the current consumption of the motor holding brake see the project planning documentation for the AC motors The motor holding brake of the AC motors has not been designed as a service brake After approximately 20 000 motor revolutions against the closed brake armature disc ...

Page 62: ...e individual connections Identification Significance 1 connection of chopper IGBT 2 DC bus L Fig 6 38 Identification of the individual connections X9 braking resistor HCS03 1E Cross section in mm Cross section in AWG W0070 16 6 W0100 25 4 W0150 25 4 W0210 50 0 Fig 6 39 Connection cross sections X9 braking resistor HCS03 1E Tightening torque Nm W0070 1 5 W0100 2 W0150 2 W0210 8 Fig 6 40 Tightening ...

Page 63: ...using is used to provide functional safety of the drive controllers and protection against contact in conjunction with the equipment grounding conductor Ground the housings of the drive controllers 1 Connect the bare metal back panel of the drive controller in conductive form to the mounting surface in the control cabinet To do this use the supplied mounting screws 2 Connect the mounting surface o...

Page 64: ...he drive controller to the neighboring drive controller See also Project Planning Manual of drive system chapter System Connections of the Components masseanschluss_frontf2 1 1 joint bar Fig 6 42 Equipment grounding connection to neighboring device Note Cables used for connection of the equipment grounding conductor must have a cross section of at least 10 mm 2 however not smaller than the supply ...

Page 65: ...an 50 V You have to provide the best possible protection against contact Therefore keep the cutouts at the touch guard as small as possible Only break off the cutouts if necessary If the DC bus and the control voltage are connected by means of contact rails only the cutout C see picture may be broken off the touch guard If the DC bus and the control voltage are connected by means of cables e g in ...

Page 66: ...HCS03 1 PR02 EN P Mounting PZHC0003DE00 FH9 n en t a Fig 7 2 Touch guard The touch guard must always be mounted following connection work Note Risk of damage to the touch guard The maximum tightening torque for the fixing screw for the touch guard is 2 8 Nm ...

Page 67: ...lty device To ensure this indicate the entire type designation when requesting replacement parts 8 2 How to Proceed When Replacing Devices Note For replacing devices you absolutely have to observe the safety instructions contained in chapter 3 Replacing the Drive Controller save parameter set open main switch make sure main switch cannot be switched on again make sure drive controller is completel...

Page 68: ...e of soiling according to EN50178 2 replace motor Note To mechanically replace the AC servo motor observe the instructions of the machine manufacturer connect plug in connectors ATTENTION Risk of accident due to accidental axis movement Servo axes with indirect distance measuring system via the motor encoder will loose the position data reference when the motor is replaced This position data refer...

Page 69: ...o not use ready made Rexroth cables check to ensure that the cables match the terminal diagram of the machine manufacturer open main switch make sure main switch cannot be switched on again disconnect plug in connectors Note When replacing cables cover the open mating sites of power lines with protective caps if sprinkling with cooling liquid lubricant or soiling may occur allowed degree of soilin...

Page 70: ... Software DriveTop version SWA DTOP INB V MS Operating system Service pack Language PC designation Hardware configuration system RAM hard disk memory Drive system Power section Type code Serial number SN Hardware index Control section Type code Serial number SN Hardware index Supply module Type code Serial number Motor Type designation Serial number S No Motor encoder Mounting position Additional ...

Page 71: ...mage loose cable connection moisture in unit foreign body in unit Other defects problems in the mechanical system power section failure control system failure motor failure cable break defective blower defective feedback Wiring mechanical setup e g length of cables grounding assembly Information on the machine e g operating hours type serial number Mains conditions e g frequency voltage Ambient co...

Page 72: ...8 6 Replacing Devices Rexroth IndraDrive C HCS03 1 DOK INDRV HCS03 1 PR02 EN P ...

Page 73: ...ng system For ecological reasons please refrain from returning the empty packages to us 9 2 Environmental Protection No Release of Hazardous Substances Our products do not contain any hazardous substances which may be released in the case of appropriate use Accordingly our products will normally not have any negative effect on the environment Materials Contained in the Products Electronic Devices ...

Page 74: ...9 2 Disposal and Environmental Protection Rexroth IndraDrive C HCS03 1 DOK INDRV HCS03 1 PR02 EN P ...

Page 75: ...s nehmen Sie bitte zuerst Kontakt mit unserem für Sie nächstgelegenen Ansprechpartner auf Die Angaben in der vorliegenden Dokumentation können seit Drucklegung überholt sein At www boschrexroth com you may find additional notes about service repairs and training in the Internet as well as the actual addresses of our sales and service facilities figuring on the following pages sales agencies office...

Page 76: ...8 00 Uhr from 7 am 6 pm Tel 49 0 9352 40 42 22 Vertriebsgebiet Süd Germany South Bosch Rexroth AG Landshuter Allee 8 10 80637 München Tel 49 0 89 127 14 0 Fax 49 0 89 127 14 490 Vertriebsgebiet West Germany West Bosch Rexroth AG Regionalzentrum West Borsigstrasse 15 40880 Ratingen Tel 49 0 2102 409 0 Fax 49 0 2102 409 406 49 0 2102 409 430 Gebiet Südwest Germany South West Bosch Rexroth AG Service...

Page 77: ...x 39 011 224 88 30 Italy Italien Bosch Rexroth S p A Via Mascia 1 80053 Castellamare di Stabia NA Tel 39 081 8 71 57 00 Fax 39 081 8 71 68 85 Italy Italien Bosch Rexroth S p A Via del Progresso 16 Zona Ind 35020 Padova Tel 39 049 8 70 13 70 Fax 39 049 8 70 13 77 Italy Italien Bosch Rexroth S p A Via Isonzo 61 40033 Casalecchio di Reno Bo Tel 39 051 29 86 430 Fax 39 051 29 86 490 Netherlands Nieder...

Page 78: ...l Basarabia no 250 sector 3 73429 Bucuresti Tel Fax 40 0 21 255 35 07 40 0 21 255 77 13 Fax 40 0 21 725 61 21 eastel rdsnet ro Romania Rumänien Bosch Rexroth Sp zo o Str Drobety nr 4 10 app 14 70258 Bucuresti Sector 2 Tel 40 0 1 210 48 25 40 0 1 210 29 50 Fax 40 0 1 210 29 52 Russia Russland Bosch Rexroth OOO Wjatskaja ul 27 15 127015 Moskau Tel 7 095 785 74 78 7 095 785 74 79 Fax 7 095 785 74 77 ...

Page 79: ...k Industrial Compound Narol Naka Makwana Road Andheri East Mumbai 400 059 Tel 91 22 28 56 32 90 91 22 28 56 33 18 Fax 91 22 28 56 32 93 singh op boschrexroth co in India Indien Bosch Rexroth India Ltd S 10 Green Park Extension New Delhi 110016 Tel 91 11 26 56 65 25 91 11 26 56 65 27 Fax 91 11 26 56 68 87 koul rp boschrexroth co in Indonesia Indonesien PT Bosch Rexroth Building 202 Cilandak Commerc...

Page 80: ...35 5511 michael moro boschrexroth ca Canada West Kanada West Bosch Rexroth Canada Corporation 5345 Goring St Burnaby British Columbia Canada V7J 1R1 Tel 1 604 205 5777 Fax 1 604 205 6944 Hotline 1 604 205 5777 david gunby boschrexroth ca Mexico Bosch Rexroth Mexico S A de C V Calle Neptuno 72 Unidad Ind Vallejo 07700 Mexico D F Tel 52 55 57 54 17 11 Fax 52 55 57 54 50 73 mariofelipe hernandez bosc...

Page 81: ...motor power cable 6 20 Connection point of equipment grounding conductor 6 26 neighboring device 6 26 supply unit 6 26 Control section 1 4 Control voltage 6 10 data 6 10 D Design of drive controller 1 3 Device types 4 1 Dimensional drawing 5 1 Dimensions 5 1 Disposal packaging materials 9 1 products 9 1 Documentation overview 1 2 Drive controller identification 4 1 replace 8 1 type code 4 1 E Elec...

Page 82: ...orque mains connection 6 18 Marking the components 4 2 Motor holding brake 6 21 replace 8 2 temperature monitoring 6 21 Motor connection tightening torque motor connection 6 20 Motor power cable 6 20 Mounting position 5 7 O Outlet temperatures 5 7 P Protection against contact with electrical parts 3 4 against contact with hot parts 3 9 against dangerous movements 3 6 against electric shock by prot...

Page 83: ...t connection point of equipment grounding conductor 6 26 T Technical data 6 9 Temperature monitoring 6 21 Temperatures above top of device 5 7 Touch guard 7 1 Type code 4 1 Type plates 4 2 Types 4 1 U Use directions for use 2 1 hazards by improper use 3 2 inappropriate 2 2 W Warning symbols 3 1 Weight 5 7 X X1 6 17 X3 6 18 X5 6 1 6 19 X6 6 21 X9 6 24 XS1 6 25 ...

Page 84: ...11 4 Index Rexroth IndraDrive C HCS03 1 DOK INDRV HCS03 1 PR02 EN P ...

Page 85: ......

Page 86: ... Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com Printed in Germany DOK INDRV HCS03 1 PR02 EN P R911307049 ...

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