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System Introduction

2–6

1070 072 262-101 (01.09) GB

2.2

ZS550

Pentium platform

166 MHz

under VxWorks

Buffered SRAM for

remanent data

32 MB Flashdisk

32 MB Random

Access Memory

Elements for Dis-

play + Operation

I/O connection

Profibus-DP V1

I/O connection

INTERBUS-S

(ZS550-DP-IBS only)

Frontside

Backside

(ZS550-DP-IBS only)

2.2.1

ZS550 Description (Central Processing Unit)

The control part has been realized through a high-performance PC kernel
under VxWorks, the standard operating system.

1500 Kwords have been reserved in the RAM for the control program’s
memory size. With an average command length of six words per instruction,
about 250 K instructions are programmable in addition to the data modules.

Upon start-up, the control program and the data will be copied from the flash
memory into the RAM. Then, the remanent data will be read from the SRAM
– buffered via NT – and laid over the data in the RAM.

Each central processing unit is provided with several interfaces for commu-
nication:

D

A serial interface which can be operated alternatively with the BUEP03,
BUEP64 or BUEP19E protocol.

D

Two Ethernet interfaces with the TCP/IP Internet protocol for sending
Bosch BUEP commands. The interfaces can be operated with 100 Mbit/s
(Fast Ethernet). One interface is located on the frontside, the other on the
back.

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Summary of Contents for CL550

Page 1: ...Antriebs und Steuerungstechnik Configuration and Commissioning Software Manual CL550 Edition 101 ...

Page 2: ...e Manual 1070 072 262 101 01 09 GB E 2001 by Robert Bosch GmbH Erbach Germany All rights reserved including applications for protective rights Reproduction or distribution by any means subject to our prior written permission Discretionary charge 6 ...

Page 3: ...onality 2 16 2 2 7 INTERBUS S Functionality ZS550 DP IBS only 2 17 2 2 8 Functional and Configuration Mode 2 18 2 3 CON550 2 20 2 3 1 Operating Elements and Displays 2 20 2 4 IP Addressing 2 21 2 4 1 Subnetwork Mask 2 22 3 Project Configurator 3 1 3 1 System Configuration 3 3 3 1 1 Directory Structure 3 3 3 1 2 Structure of the Project Designations 3 4 3 1 3 WinSPS Project Settings 3 6 3 1 4 Creat...

Page 4: ...essor system 4 3 4 2 1 Connection via the ZS550 4 3 4 2 2 Connection via the CON550 Module 4 7 4 3 Commissioning of a Multiple Processor System 4 11 4 3 1 Connection via the Respective ZS550 4 12 4 3 2 Connection via the CON550 Module 4 18 4 4 Configure WinDP 4 22 4 5 Configure WinSPS 4 25 A Appendix 4 1 A 1 Abbreviations 4 1 A 2 Subject Index 4 2 ...

Page 5: ...C D Harmonized standards EN 50081 2 and EN 50082 2 D are designed for operation in an industrial environment Class A emis sions i e D direct connection to the public low voltage power supply is not per mitted D Connection to the medium and or high voltage system must be pro vided via transformer The following applies to the usage in residential settings in business and commercial areas and in smal...

Page 6: ...e product may result in serious personal injury or damage of the equipment Only trained electricians as per IEV 826 09 01 modified who are familiar with the contents of this manual may undertake installation and mainte nance tasks regarding the described products These electricians D are due to their professional training skills and experience and based upon their knowledge of and familiarity with...

Page 7: ...Markings on Components DANGER High voltage DANGER Corrosive battery acid CAUTION Electrostatically sensitive components Disconnect mains power before opening Lug for connecting PE conductor only Functional earthing or low noise earth only Screened conductor only ...

Page 8: ...is warning can result in personal in jury DANGER This symbol is used whenever insufficient or non compliance with instruc tions can result in personal injury CAUTION This symbol is used whenever insufficient or non compliance with instruc tions can result in damage of equipment or data files This symbol is used to alert the user to an item of special interest L This symbol indicates an activity to...

Page 9: ...damage to the equipment or the environment Therefore any retrofitting or modifi cation of the system utilizing components from other manufacturers does require approval by Bosch DANGEROUS ELECTRICAL VOLTAGE Unless described otherwise maintenance procedures must only be carried out when the system is turned off During this process the system must be safe from unauthorized or inadvertent restart If ...

Page 10: ... with EEMs only at special ESD work stations equipped for this par ticular purpose D Employees work surfaces and all devices and tools that could come into contact with EEMs must be on the same potential e g earthed D An approved earthing wrist strap must be worn It must be connected to the work surface via a cable with an integrated 1 MW resistor D EEMs must under no circumstances come into conta...

Page 11: ...ns pressed simultaneously e g Ctrl PgUp Version This manual is applicable for the following versions Hardware GG4 9 201 NT4 101 ZS550 301 Con550 202 Software Project configurator 1 0 WinSPS 3 01 WinDP 2 01 Trademarks All trademarks referring to software that is installed on Bosch products when shipped from the factory are the property of their respective manufacturers At the time of shipment from ...

Page 12: ...Safety Instructions 1 8 1070 072 262 101 01 09 GB ...

Page 13: ... among the modules is processed via Ethernet 2 1 Control Structure The controller consists of a GG4 9 basic device This mounting rack is pro vided with nine slots The basic device must contain a power supply module and at least one central processing unit The remaining slots can be equipped with additional CL550 system modules The ZS550 DP IBS module necessitates two slots Basic device NTx power s...

Page 14: ...low D Busmaster PROFIBUS DP V1 functionality for triggering the in and outputs D TCP IP communication D Backside system bus communication D Frontside external bus communication D Serial interface with BUEP19E BUEP03 and BUEP64 Bosch trans mission protocols D The ZS550 DP IBS mounting rack has been additionally provided with an INTERBUS S interface The I O level must be exclusively interfaced via d...

Page 15: ... LAN technology is the Ethernet It is defined in the IEEE 802 3 specification All computers connected to the Ethernet network sys tem share the same cable and the highest possible bandwidth of 10 Mbit s or 100 Mbit s Ethernet and Internet protocols are the basis for communication On an Ethernet basis the UDP IP standard protocol is used in order to send Bosch BUEP commands The thus created protoco...

Page 16: ...C into a serial data stream for the PROFIBUS DP V1 and monitors the data traffic towards the bus stations The data exchange with decentralized bus stations slaves is cyclic The master reads the input information from the slaves and writes the output information to the slaves The monomaster system configuration allows for the realization of one class 1 busmaster per PLC The class 1 master processes...

Page 17: ... within the same cable through all stations Physically this results in a line or tree structure From the busmaster starts a backbone from which the subsystems for structuring the entire system are developed This way the bus system can be adapted to any application The INTERBUS master slave system allows the connection of up to 512 stations The ring will be automatically closed by the last station ...

Page 18: ...m s memory size With an average command length of six words per instruction about 250 K instructions are programmable in addition to the data modules Upon start up the control program and the data will be copied from the flash memory into the RAM Then the remanent data will be read from the SRAM buffered via NT and laid over the data in the RAM Each central processing unit is provided with several...

Page 19: ...gether with the rack ID which can be given individually to each rack this exactly identifies the ZS550 in the system or network During run up it is checked if an IP address has been assigned to the central processing units If this is not the case the module stops with an error message and waits for a response from the configuration tool Only when all modules have run up correctly the entire system...

Page 20: ...ent display Functionality device Select button Stop Run switch Ethernet connection Ethernet LED green Link L V 24 interface V 24 interface LED red Select LED red Stop PROFIBUS DP LED green Send LEDs green Disabled outputs AS Fixed in outputs Fix PROFIBUS DP connection Ethernet LED green Speed S CMD coupling for INTERBUS S INTERBUS S interface ...

Page 21: ...Program runs D Outputs are triggered D Timer and counter values are processed Stop D The CPU ZS is in Stop mode D All outputs are set to 0 D Remanent markers timer and counter values re main valid Select button D Selector function D Display of messages 7 segment displays Upper display ZS550 functionality device Lower display Status code The status code displayed on the lower display always refers ...

Page 22: ...nality serial interface if configurated chan nel 3 INTERBUS S functionality ZS550 DP IBS only Freely configurable for COM MAP modules or future options channels 4 7 Power supply backup battery monitoring Functional or configuration mode refer to chapter 2 2 8 Functional specifications Pending messages during the control mode Run merely lead to a lighting up of the LED Select L Press the Select but...

Page 23: ...n Off Application program runs Remanence error data loss at user operands Storage error missing application program Cyclic time error HW and SW Application program error application stack error module task error no DM active Application program error parameter error address error module missing HLT command in application program STOP via programming device STOP via slide switch on the front ...

Page 24: ...ED green AS lit Outputs disabled D all outputs are set to 0 D PLC program is processed D I O image is processed off Outputs not disabled LED green Fix lit In outputs markers are fixed by PLC utility program off In outputs markers are not fixed 2 2 3 Busmaster Functionality Status display Dev Select Busmaster functionality cyclic I O processing Status display refers to busmaster functionality ...

Page 25: ...id MPS available Bootstrap initialization after off on is active The busmaster tries to start with the existing MPS The initialization phase will be stopped if D an error hardware address assignment MPS etc is pending D all slaves can be reached without an error D the PLC_Stop_Time is expired At least 1 slave indicates a configuration error At least 1 slave is not reachable or not ready for cyclic...

Page 26: ... processes external jobs only server operation The central job displayed here is faulty 0 F corresponds to Job ID 0 15 At least one central job with an ID 15 is faulty The serial channel is used for job reporting tracer on The serial channel is used for error reporting error print on The Ethernet channel has not been assigned an IP address Errors have been detected during consistency checkup of th...

Page 27: ...tion is o k no activity Connection is o k activity LED green S Speed off on 10 Mbits s 100 Mbits s 2 2 5 DP V1 COM Functionality Status display Select DP V1 COM functionality Dev Status display refers to DP V1 COM functionality Display status Description The central job displayed here is faulty 0 F corresponds to Job ID 0 15 At least one central job with an ID 15 is faulty ...

Page 28: ...ace not active 2 2 6 Power Supply Functionality Status display Select Power supply backup battery monitoring Dev Status display refers to the power supply backup battery monitoring Display status Description Off Backup battery on the NT4 power supply is o k Battery error backup battery on the NT4 power supply has failed Early battery warning change backup battery ...

Page 29: ...play status Description ACTIVE INTERBUS S in active status USER User error parameterization READY INTERBUS S in ready status PF Peripheral fault DETECT Diagnosis routine is active Bus error Busmaster cannot access the bus no idle state level Possible causes D Short circuit on the field bus D Terminating resistance not switched on D Terminating resistance has no voltage Error on the interface modul...

Page 30: ...ror Release output Outputs disabled Serial interface has been assigned with BUEP19E Serial interface assigned by tracer Job reporting Cancel MPS of DP busmaster part selectively Cancel all stored data PLC program I O configuration IP configuration Software version of ZS550 available from V1 1 or higher The active fixation and the disabled outputs are immediately displayed by the assigned LEDs Sele...

Page 31: ...re provided with further options L Use the Stop Run switch to continue with options The lower display appears with a dot L Press the Select button in order to select the requested option L Use the Stop Run switch to activate the option After making and activating the selection with the Stop Run switch the sys tem immediately switches back to the display mode If no selection is made it is possible ...

Page 32: ...h for X72 cross wiring direct wiring Ethernet Interface X72 Ethernet Interface X71 Rotary switch Rack ID The red Error LED is off during normal operation After Power on during the self test it is lit After a successful self test the LED must go off otherwise the module must be changed The rack ID of the CL550 is set with both the 10 steps rotary switches The eight Ethernet channels on the CON550 m...

Page 33: ...The network address identifies the relevant subnetwork The node address serves for addressing a station within a subnetwork This subnetwork will be determined via the subnetwork mask please refer to page 2 22 According to the size of the network there are 5 address classes Class Description Address range A 1 byte network address and 3 bytes node address 1 0 0 1 to 126 255 255 254 B 2 bytes network...

Page 34: ...CL550 operates two independent Ethernet interfaces in a controller Frontside and Backside please refer to page 2 21 In order to distinguish the physical access to the components the two interfaces must be located in different subnetworks The subnetwork mask though is identical for both interfaces In order to make unambiguous addressing possible it is important that the subnetwork mask will be adju...

Page 35: ... Subnetwork mask 255 255 192 0 11111111 11111111 11000000 00000000 IP address backside 121 1 100 1 01111001 00000001 01100100 00000001 Result of AND operation corre sponds to sub network address 121 1 64 0 01111001 00000001 01000000 00000000 With the subnetwork mask 255 255 192 0 the AND operation of the front and the backside delivers different results Front and backside do not be long to the sam...

Page 36: ...of the AND operation front and backside cannot distinguish Front and backside belong to the same subnetwork Unambiguous addressing is not possible Also the local network card must present an IP address in the same subnetwork if the PC is to be linked directly to the subnetwork Communication via the IP addresses will be established as follows D If the network stations are located in the same subnet...

Page 37: ...es that are capable of TCP IP communication For processing within the project configurator a tree structure i e an image of the system in form of a controller tree results from this hierarchic or ganization Mounting rack defined here as rack System modules Tree structure Descriptions of the COM MAP module are not part of this manual For further information please refer to the manual of the COM MAP...

Page 38: ...Project Configurator 3 2 1070 072 262 101 01 09 GB Via the project configurator the configuration file can be D created D checked D loaded D unloaded D compared D documented ...

Page 39: ...T_55_2 550 ANLAGE2_1_5 550 ANLAGE1_1_3 550 Definition of the Terms System Group of several manufacturing systems prj directory Project directory can contain more than one controller even if of different types Rack Group of several control files Control file A ZS550 ZS0 default COM MAP optional If the option With system component structure is selected and the different prj directories contain the s...

Page 40: ...0 Name_1_1 550 Name_1_2 550 Name_1_3 550 D Rack 2 x ZS550 Name_1_4 550 Name_1_5 550 D Rack 6 x ZS550 Name_54_1 550 Name_54_2 550 Name_54_3 550 Name_54_4 550 Name_55_1 550 Name_55_2 550 PRJ 550 _ _ XXXXXX NN NN Z Z DP0 DP0 ZS0 ZS0 XXXXXX Rack_ID 01 99 Name of the manufacturing system ID for a Bosch PLC project ID for the ZS550 controller type Name of the manufacturing system PLC program PROFIBUS DP...

Page 41: ..._Slot_ID A Rack Slot ID describes the position of a system module within the rack It is predetermined by the slot Slot 1 2 NTx Rack_Slot_ID 1 Slot 3 ZS550 or COM MAP Rack_Slot_ID 2 Slot 4 ZS550 or COM MAP Rack_Slot_ID 3 Slot 5 ZS550 or COM MAP Rack_Slot_ID 4 Slot 6 ZS550 or COM MAP Rack_Slot_ID 5 Slot 7 ZS550 module or COM MAP module Rack_Slot_ID 6 Slot 8 ZS550 module or COM MAP module Slot 9 CON5...

Page 42: ...tor The dialog box displays the project settings Rack_ID Rack_Slot_ID Project configurator call Manufacturing system ID After creating the project path and the library path by using the Windows file management program Explorer new projects and the controllers con tained therein can be created in the WinSPS utility program Use the description system listed under chapter 3 1 2 ...

Page 43: ...istinctive features in the local network especially when assigning IP addresses Main Window of the Project Configurator The main window of the project configurator contains all important informa tion regarding the components included in the configuration file The con figuration file will be displayed as a controller tree as part of a table This table consists of 7 columns containing different info...

Page 44: ...n contains the IP addresses for the Ethernet interfaces on the frontside They can be changed by the user but only numbers in the IP address range defined by the user are accepted See chapter 3 3 Address Assignment IP address backside 5 obligatory input In the fifth column the IP addresses for the Ethernet interfaces on the back side must be listed and edited They can be changed by the user but onl...

Page 45: ...omponent structure D by accepting online data D by creating configuration from the directory structure Create Configuration Offline Default When creating a configuration file offline manually enter into the new sys tem dialog box D the file name for the configuration file D a starting number for the first Rack_ID D the basic configuration Racks ZS File name Folder for configuration files Number fo...

Page 46: ...e compounded into one entire system Advantage Single system parts can be started one after the other Once you have chosen the option with system component structure this setting cannot be altered for the current file When several subsystems are put together all files must be provided with this option L Enter name of the subsystem L Confirm with Accept Name of the subsystem ...

Page 47: ... menu TOOLS INSERT or symbol L Insert system module D Select rack into which the system module shall be inserted D Insert via icon or via menu TOOLS INSERT or symbol L Delete subsystem rack or system module D Select line in which the subsystem the rack or the system module is located D Delete via icon or via menu TOOLS DELETE or symbol After creating the configuration file for the first time or af...

Page 48: ...s group is identified by the Rack_IDs Rack_Slot_IDs If you select the online function a broadcast command general broadcast is sent to all Rack_IDs and Rack_Slot_IDs Information about system mod ules that have responded to the broadcast command will be collected The controller tree of the read out configuration will be created and graphically displayed in the main window of the project configurato...

Page 49: ...ng tool the specifications must be complied with see also chapter 3 1 3 For creating a controller tree the directory names name 550 the Rack_ID included in the name and the Rack_Slot_ID as well as the identification for the manufacturing system will be read out If you have additionally selected the option with system component struc ture the names of the prj directories will be accepted as names o...

Page 50: ... options D System module rack check prj directory or the entire system whether the frontside IP addresses are located in the same subnetwork D Check the entire system whether the backside IP addresses are located in the same subnetwork In case of complex configurations checking the overall configuration may take some time Following the check entries with a fault are marked by a color The status te...

Page 51: ...ettings need to be checked or set up initially D Ethernet parameters D Communication channel Check Ethernet parameters L Check parameters via menu ETHERNET EDIT PARAMETERS or symbol The communication parameters for the Ethernet interfaces on the frontside and on the backside have to be set in the dialog box as deter mined in Section 3 2 ...

Page 52: ...icates how many retransmissions of a tele gram are admissible D Maximum response time per protocol indicates the time in ms which passes when there is no reaction until the telegram is repeated L Select communication channel in the dialog box Check or set the IP address for the programming device The IP address of the programming device has to be located in the same subnetwork as the IP address of...

Page 53: ... and carefully For information on the assigning of IP addresses see 3 3 L Start loading procedure via menu CONFIGURATION LOAD The loading procedure may be selected for the following components D Overall system D Selected system component D Selected rack D Selected module D Selected elements Always activate switch to STOP Otherwise new or changed IP ad dresses cannot be loaded Each system module th...

Page 54: ...m a controllers group of CL550 system modules located in a logical network Via broadcast the IP addresses the configuration file and all Ethernet parameters as well as the status of each responding system module are read out L Start unloading via menu CONFIGURATION UNLOAD L Enter name of the configuration file in the dialog box A configur ation file is overwritten or a new configuration file is cr...

Page 55: ...parison via menu CONFIGURATION COMPARE COMPARE CONFIGURATION PLC SIMPLE or symbol D All system modules existing only in the network will be marked in color D If the read out Rack_ID is in conformity with the Rack_ID of the configur ation file the system modules with an own Rack_Slot_ID will only be in serted if they do not exist in the configuration file D If the read out Rack_Slot_IDs have alread...

Page 56: ...et shows the content from the network D The column status shows whether the content is identical or not identical Comparison configuration file L Mark components to be compared in the main window L Open comparison window via menu CONFIGURATION COMPARE COMPARE CONFIGURATION FILE EXACT L Select file for comparison L Start comparison via Start In the window Compare the conformities and faults are lis...

Page 57: ...t structure These options are determined when a new configuration is created and cannot be changed see page 3 10 L Merge configuration files via FILE MERGE CONFIGURATION FILES D Available files All files existing in the _Config _CL550 directory with the identical option with system component structure or without system component structure as the current configuration file L Mark files L Move files...

Page 58: ...ument Configuration File L Start documentation via menu FILE PRINT or symbol The following options may be selected in the dialog box print configuration file D Overall system D Selected racks D Version with Ethernet parameters D Version without Ethernet parameters ...

Page 59: ...he system com ponents Standard setting Ethernet parameters D Subnetwork mask The subnetwork mask can only be set for the whole system To change the subnetwork mask it is necessary to applies to system For detailed information regarding subnetwork masks please refer to Chapter 2 Sec tion 2 4 1 D Default gateway Gateways and routers are used for communication across network bord ers This allows for ...

Page 60: ...he modes of operation autonegotiation full duplex or half duplex in trans mission modes 10 Mbit s 100 Mbit s Advantage full duplex the simulta neous transmission of both stations does not lead to a collision In mode of operation autonegotiation the best mode of all stations is determined automatically If a module has been selected in the field Applies to the current Ethernet parameters of the sele...

Page 61: ...ve no IP addresses display 0 0 0 0 For detailed in formation regarding IP addresses please refer to Chapter 2 Section 2 4 The IP addresses are determined by the network administrator L Assign IP address frontside L Assign IP address backside The user having assigned the IP addresses of the frontside and backside the connection setup is realized via the IP addresses ...

Page 62: ... be accepted D Host IP address es Is related to the Ethernet card in the PC In case of several entries the PC contains further components capable of communication D Host network ID Host IP address AND creates a link with the pertaining subnetwork mask represents the possible address range of the subnetwork L Mark components that will be assigned IP addresses in the main window L Enter limit values...

Page 63: ...gnment for Selected Elements D Assign IP addresses to several modules via symbol L Enter start address L Select automatic IP address assignment for frontside or backside L Activate consecutive counting mode to assign consecutive addresses in the last block of 4 IP addresses ...

Page 64: ...firm password Change or delete L Change or delete password via menu PROJECT PROTECTION CHANGE SYSTEM PASSWORD L Enter old password L Enter new password or leave field empty to cancel system protection After entering changing or deleting a password this will initially be ac cepted for the current configuration file only To update the system protection in the entire system it is necessary to perform...

Page 65: ...0 072 262 101 01 09 GB 3 4 2 Changing of System Protection D Release or disable protection option Change overall system via menu FILE CHANGE SYSTEM PROTECTION or symbol L Enter password L Confirm with OK L Select protection option ...

Page 66: ...Project Configurator 3 30 1070 072 262 101 01 09 GB Notes ...

Page 67: ...multiple processor system via the CON550 module see page 4 18 Prerequisites The following prerequisites have to be fulfilled for commissioning step by step D The components are physically connected with each other For the ZS550 it is necessary to take care that D the data terminal equipment PC ZS550 has an MDI port D switches hubs etc have MID X ports and a reversible port Depending on the communi...

Page 68: ...ntside and back side of the ZS550 have to be located in different subnetworks IP addresses The IP addresses are assigned by the network administrator Presetting subnetwork mask The settings of the subnetwork mask depend on the subnetwork class used Subnetwork mask The subnetwork masks are assigned by the network administrator For information on subnetworks see Section 2 4 1 ...

Page 69: ...S550 Presetting Rack_ID The Rack_ID rack address has to be set prior to commissioning The Rack_ID is the identification number of a rack 01 to 99 Each Rack_ID can only be given once in a controller system D Without the CON550 module the Rack_ID is set at the DIP switches on the master board at the back of the power supply in BCD code D With the CON550 module the Rack_ID is set via rotary switches ...

Page 70: ...dresses The IP addresses are determined by the network administrator Presetting communication channel L Determine communication channel frontside in the project configurator under menu PRESETS Communication channel UDP channel options D Repeat counter indicates how many retransmissions of a telegram are admissible D Maximum response answer time per protocol indicates the time in ms which passes wh...

Page 71: ... 01 09 GB Connection to a programming device The ZS550 and the programming device communicate via a cross over cable This cable connects the Ethernet interface X71 on the ZS550 with the network card in the programming device CL550 Programming device ...

Page 72: ... PC communicate via the network A cross over cable links the Ethernet interface X71 on the ZS550 with a network connection CL550 Network PC Network MDI X MDI X Load configuration L Select menu CONFIGURATION LOAD to start the loading procedure Further steps For information on further steps see page 4 22 ...

Page 73: ... of a rack 01 to 99 Each Rack_ID can only be assigned once in a controller system In the CON550 module it is set via rotary switches on the frontside Setting TCP IP addresses To establish a communication the IP addresses of the programming device the network PC and the IP address of the ZS550 backside have to be located in the same subnetwork IP addresses The IP addresses are determined by the net...

Page 74: ... backside in the project configurator under menu PRESETS Communication channel UDP channel options D Repeat counter indicates how many retransmissions of a telegram are admissible D Maximum response answer time per protocol indicates the time in ms which passes when there is no reaction until the telegram is retransmit ted ...

Page 75: ...ce The CON550 module and the programming device communicate via a patch cable This cable connects the Ethernet interface X72 on the CON550 mod ule with the network card in the programming device The selector switch on the CON550 module is in the upper Cross position CL550 Programming device ...

Page 76: ...A patch cable links the Ethernet interface X72 on the CON550 module with a network connection The selector switch on the CON550 module is in the lower Patch position CL550 Network PC Network MDI X MDI X Load configuration L Select menu CONFIGURATION LOAD to start the loading process Further steps For information on further steps see page 4 22 ...

Page 77: ...3 Commissioning of a Multiple Processor System A multiple processor system is connected via the CON550 module and or via the respective ZS550 Directory Structure MULTIPLE PROCESSOR SYSTEM PRJ Station_01_01 Station_01_05 Station_01_04 Station_01_03 Station_01_02 ...

Page 78: ...f a rack 01 to 99 Each Rack_ID can only be assigned once in a controller system In the CON550 module it is set via rotary switches on the frontside Setting TCP IP addresses To establish a communication the IP addresses of the programming device the network PC and the IP addresses of the frontside of all ZS550 have to be located in the same subnetwork IP addresses The IP addresses are assigned by t...

Page 79: ... frontside in the project configurator under menu PRESETS Communication channel UDP channel options D Repeat counter indicates how many retransmissions of a telegram are admissible D Maximum response answer time per protocol indicates the time in ms which passes when there is no reaction until the telegram is retransmit ted ...

Page 80: ...9 GB Connection to a programming device The respective ZS550 and the programming device communicate via a cross over cable This cable connects the Ethernet interface X71 on the ZS550 with the network card in the programming device CL550 Programming device ...

Page 81: ...he programming device communicate via patch cables These cables connect the Ethernet interface X71 on the ZS550 with the hub switch The hub switch is connected to a programming device via a patch cable This cable connects the hub switch to the network card in the programming device CL550 Programming device Hub Switch Hub Switch ...

Page 82: ...eral ZS550 and the network communicate via patch cables These cables connect the Ethernet interface X71 on the ZS550 with the hub switch The hub switch is connected via the network using a patch cable This cable links the hub switch with a network connection CL550 Network PC Hub Switch Network Hub Switch ...

Page 83: ... ZS550 and the PC communicate via the network A patch cable links the Ethernet interface X71 on the ZS550 with a network connec tion CL550 Network PC Network Load configuration L Select menu CONFIGURATION LOAD to start the loading procedure Further steps For information on further steps see page 4 22 ...

Page 84: ...f a rack 01 to 99 Each Rack_ID can only be assigned once in a controller system In the CON550 module it is set via rotary switches on the frontside Setting TCP IP addresses To establish communication the IP addresses of the programming device the network PC and the IP addresses of the backside of all ZS550 have to be located in the same subnetwork IP addresses The IP addresses are assigned by the ...

Page 85: ...l backside in the project configurator under menu PRESETS Communication channel UDP channel options D Repeat counter indicates how many retransmissions of a telegram are admissible D Maximum response answer time per protocol indicates the time in ms which passes when there is no reaction until the telegram is retransmit ted ...

Page 86: ...e The CON550 module and the programming device communicate via a cross over cable This cable connects the Ethernet interface X72 on the CON550 module to the network card in the programming device The selector switch on the CON550 module is in the upper Cross position CL550 Programming device ...

Page 87: ...twork A patch cable links the Ethernet interface X72 on the CON550 module to a network connection The selector switch on the CON550 module is in the lower Patch position CL550 Network PC Network Load configuration L Select menu CONFIGURATION LOAD to start the loading procedure Further steps For information on further steps see page 4 22 ...

Page 88: ... 4 Configure WinDP WinDP is a utility program used to configure the decentralized peripherals of the PROFIBUS DP Start WinDP L Call WinDP in the START menu of the task bar Open project Select directories presettings and PLC address range symbols of the pro ject ...

Page 89: ...Select menu EDIT CONFIGURE INTERFACES Select TCP IP UDP address of the requested ZS550 test and accept set tings TCP IP UDP address Accept settings Test settings Select controller L Select controller ZS550 BM DP for loading of complete configuration of the PROFIBUS DP Controller ...

Page 90: ...Commissioning Step by Step 4 24 1070 072 262 101 01 09 GB Load configuration L Select menu FILE LOAD to load selection L Start busmaster ...

Page 91: ...igure WinSPS Using the utility program WinSPS a PLC program is created and loaded into the controller Start editor L Call editor in the WinSPS project settings Start editor Open PLC program L Select menu FILE NEW OPEN Choose file name and directory of the PLC program ...

Page 92: ...B Central Programming L Select menu CONTROLLER CENTRAL PROGRAMMING Select IP address of the requested ZS550 IP address Load PLC program L Select menu CONTROLLER LOAD to load PLC program L Load all modules of the symbol file Modules of the symbol file Module ...

Page 93: ...072 262 101 01 09 GB L Switch controller to RUN Final step The commissioning process is completed with loading of the PLC pro gram The ZS550 have been configured the PLC programs transmitted and the controllers are in mode of operation RUN ...

Page 94: ...Commissioning Step by Step 4 28 1070 072 262 101 01 09 GB Notes ...

Page 95: ...ESD protection ESD danger FC Function Call FTP File Transfer Protocol fast TCP IP proto col on application level for downloading or sending text based and binary files HMI Human Machine Interface devices for operation and monitoring HW Hardware I Input ID Identification Number IP Internet Protocol LAN Local Area Network LED Light Emitting Diode status display MAC Media Access Control MAC determine...

Page 96: ... online 3 12 load 4 6 4 10 4 17 4 21 4 24 Monomaster system 2 4 Unload 3 18 Configuration file 3 2 3 7 3 11 4 1 Check 3 14 Document 3 22 filing 3 9 Load 3 15 Configuration mode 2 10 2 18 Connection 4 1 Programming device 4 5 4 9 4 14 4 20 to a hub switch and network PC 4 16 to a hub switch and programming device 4 15 to a network PC 4 6 4 10 4 17 4 21 via CON550 4 7 4 18 via the ZS550 4 3 4 12 Con...

Page 97: ...0 4 1 via ZS550 4 1 Multiprocessor system 2 1 N Network 3 18 Network PC 4 16 4 17 4 21 NT4 2 16 O Operating elements 2 7 2 8 2 9 CON550 2 20 Output 2 4 2 12 2 18 P Patch cable 4 9 4 10 4 15 4 16 4 17 4 21 PE 4 1 Peripherals decentralized 2 4 2 7 4 22 PLC language 2 3 ANSI C 2 3 Function diagram 2 3 Instructions list 2 3 Ladder diagram 2 3 Sequential function chart 2 3 Structured text 2 3 PLC progr...

Page 98: ... 5 3 8 System password Change or delete 3 28 Initial creation 3 28 System protection Changing 3 29 T TCP IP address 4 12 4 18 TCP IP protocol 2 3 2 6 TCP IP UDP address 4 23 Trademarks 1 7 U UDP IP protocol 2 3 Utility program 4 22 V Version 1 7 W WinDP 2 3 2 4 4 1 configure 4 22 start 4 22 WinSPS 2 3 2 4 3 1 3 6 3 8 3 13 4 1 configure 4 25 Project settings 4 25 With system component structure 3 3...

Page 99: ...bert Bosch GmbH Geschäftsbereich Automationstechnik Schraub und Einpreßsysteme Postfach 11 61 D 71534 Murrhardt Fax 0 71 92 22 1 81 Robert Bosch GmbH Geschäftsbereich Automationstechnik Entgrattechnik Postfach 30 02 07 D 70442 Stuttgart Fax 07 11 8 11 3 34 75 Robert Bosch GmbH Geschäftsbereich Automationstechnik didactic Postfach 11 62 D 64701 Erbach Fax 0 60 62 78 8 33 Robert Bosch GmbH Geschäfts...

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