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System Introduction

2–1

1070 072 145-102 (01.07) GB

2

System Introduction

2.1

Features and Functions

The CL200 is a powerful controller system of compact and modular design.

Application areas

In its minimum configuration, the CL200 facilitates cost efficient deployment
even in the smallest machine compounds. When fully configured with all
available options or deployed as a decentralized controller in a networked
situation, it can handle partial tasks in transfer lines.

Thanks to its networking option and extensive command repertoire, the
CL200 is also capable of assuming controller tasks of the medium perfor-
mance category.

D

Packaging machines

D

Conveyor technology

D

Building automation

D

Bottling equipment and racking plants

D

Heating, climate control, ventilation and environmental technologies

D

Subsections of transfer line construction

D

assembly and handling technologies

D

Food processing industry

D

General applications in mechanical engineering

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Summary of Contents for CL200

Page 1: ...62 Wrocław Poland biuro rgbelektronika pl 48 71 325 15 05 www rgbautomatyka pl www rgbelektronika pl DATASHEET www rgbautomatyka pl www rgbelektronika pl OTHER SYMBOLS CL E2 24V CLE224V CLE2 24V CLE2 24V CL E224V CL E2 24V CL E2 24V CL E224V CL E2 24V CL E2 24V BOSCH REXROTH ...

Page 2: ...ed with a wide variety of tools and having several testing stands at their disposal are a guarantee of the highest quality service OUR SERVICES ENCODERS SERVO DRIVERS LINEAR ENCODERS SERVO AMPLIFIERS CNC MACHINES MOTORS POWER SUPPLIERS OPERATOR PANELS CNC CONTROLS INDUSTRIAL COMPUTERS PLC SYSTEMS Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS Buy this product at RGB AUTOMATYKA BUY ...

Page 3: ...Antriebs und Steuerungstechnik CL200 Manual CL200 102 Edition ...

Page 4: ...102 01 07 GB E 1995 2001 by Robert Bosch GmbH Erbach Germany All rights reserved including applications for protective rights Reproduction or distribution by any means subject to our prior written permission Discretionary charge 20 DM ...

Page 5: ...6 3 4 1 Expansion Structure 3 8 4 NT200 Power Supply Module 4 1 4 1 Features and Functions 4 1 4 2 Display and Control Elements 4 3 4 3 Memory Backup Battery 4 5 4 4 Specifications 4 7 5 Central Processing Unit 5 1 5 1 Features and Functions 5 1 5 2 Display and Control Elements 5 5 5 3 MemoryCard 5 9 5 4 Interfaces 5 10 5 4 1 Interface Connections 5 10 5 4 2 X71 Interrupt and High speed Counter In...

Page 6: ...ings 9 3 9 3 Specifications 9 5 10 AG S Expansion Module 10 1 10 1 Features and Functions 10 1 10 2 Specifications 10 3 11 R200 R200P COM2 E Communication Modules 11 1 11 1 Functions and Features 11 1 11 1 1 R200 Communication Module 11 2 11 1 2 R200P Communication Module 11 3 11 1 3 COM2 E Communication Module 11 4 11 2 Specifications 11 6 11 3 Advanced Documentation 11 7 12 Analog Input Modules ...

Page 7: ...17 1 17 1 External Power Supply 17 1 17 2 24 V Power Supply 17 2 17 2 1 Hardware Configuration w o Electrical Isolation 17 2 17 2 2 Hardware Configuration w Electrical Isolation 17 3 17 2 3 Reference Conductor Connected to Protective Earth 17 4 17 2 4 Reference Conductor Not Connected to PE Conductor 17 5 17 2 5 Programming Unit and Earthing 17 5 17 2 6 Capacitive Load in Power Supply Network 17 6...

Page 8: ...Contents VIII 1070 072 145 102 01 07 GB Notes ...

Page 9: ...w Voltage Directive 73 23 EEC D the harmonized standards EN 50081 2 and EN 50082 2 D are designed for operation in an industrial environment Class A emis sions The following restrictions apply D No direct connection to the public low voltage power supply is permit ted D Connection to the medium and or high voltage system must be provi ded via transformer The following applies for application withi...

Page 10: ...ual or indicated on the product may result in serious personal injury or damage to property Installation and maintenance of the products described hereunder is the exclusive domain of trained electricians as per IEV 826 09 01 modified who are familiar with the contents of this manual Trained electricians are persons of whom the following is true D They are capable due to their professional trainin...

Page 11: ...markings on components DANGER High voltage DANGER Corrosive battery acid CAUTION Electrostatically sensitive devices ESD Disconnect mains power before opening Lug for connecting PE conductor only Functional earthing or low noise earth only Screened conductor only ...

Page 12: ...sonal injury DANGER This symbol is used wherever insufficient or lacking observance of this in struction can result in personal injury CAUTION This symbol is used wherever insufficient or lacking observance of instruc tions can result in damage to equipment or data files This symbol is used to alert the user to an item of special interest L This asterisk symbol indicates that the manual is describ...

Page 13: ...l injury or damage to equipment or the environment Therefore any system retrofitting or modification utilizing equipment components from other manufac turers will require express approval by Bosch DANGEROUS ELECTRICAL VOLTAGE Unless described otherwise maintenance procedures must always be carried out only while the system is isolated from the power sup ply During this process the system must be b...

Page 14: ...nciple ESDs may be handled only at special ESD workstations equipped for this particular purpose D Personnel work surfaces and all devices and tools that could come into contact with ESDs must be on the same potential e g earthed D An approved earthing wrist strap must be worn It must be connected to the work surface via a cable with integrated 1 MW resistor D ESDs may under no circumstances come ...

Page 15: ...10 ana 1070 072 409 1070 072 165 POS SA1 POS SA2 1070 072 405 1070 072 169 POS LR1 POS LR2 1070 072 424 1070 072 191 BT20 Bedienoberfläche für POS LR 1070 072 429 RM2 DP12 1070 072 448 1070 072 449 Control Terminal BT2 BT5N BT20N 1070 083 628 1070 083 630 Trademarks All trademarks referring to software that is installed on Bosch products when shipped from the factory represent the property of thei...

Page 16: ... Instructions 1 8 1070 072 145 102 01 07 GB The UL Mark is a registered certification mark of Underwriters Laboratories Inc an independent not for profit product safety testing and certification or ganization ...

Page 17: ...tralized controller in a networked situation it can handle partial tasks in transfer lines Thanks to its networking option and extensive command repertoire the CL200 is also capable of assuming controller tasks of the medium perfor mance category D Packaging machines D Conveyor technology D Building automation D Bottling equipment and racking plants D Heating climate control ventilation and enviro...

Page 18: ...ut D ZE200M Similar to ZE200 plus D MemoryCard D ZE200AM Range of functions as on ZE200A and ZE200M D ZE201 Similar to ZE200 plus D Second serial interface COM port D ZE200 DP Similar to ZE200 plus D Bus master for COMNET DP D ZE200A DP Range of functions as on ZE200 DP and ZE200A Hardware configuration The minimum configuration of the CL200 consists of the following D One GG3 or GG3 K module rack...

Page 19: ...nals 1070 083 385 Chapter 7 Output module A 24 V 0 5 A 16 way w spring loa ded terminals 1070 083 386 Output module A 24 V 0 5 A 32 way w spring loa ded terminals 1070 083 387 I O module E16 A16 0 5 A w spring loa ded terminals 1070 079 452 Chapter 8 Output module analog A10 ana 4 channels w spring loa ded terminals 1070 079 454 Chapter 13 and separate Output module analog A10 ana 8 Channels w spr...

Page 20: ...is produced with the use of the Bosch proprietary WinSPS software application The PLC program can be produced in the form of D IL instruction list D LD ladder diagram D FUD function diagram D SFC sequential function chart with optional use of symbolic or absolute operands The programming language is based on DIN 19239 PLC program documentation The clearly structured and easily understood PLC progr...

Page 21: ...D EMC Directive of 9 11 1992 D EN 50081 2 D EN 61131 2 D EN 60204 1 D EN 50178 D EN 60529 Power supply NT200 power supply module 24 VDC 19 2 thru 30 V Bridging capability input power inter mittents on NT200 power supply mo dule as per EN 61131 2 Class PS2 v 10 ms repetition rate w 1 s Current draw from 24 V power supply D Nominal current 1 8 A D Minimum HW configuration NT200 ZE200A 16 inputs 16 o...

Page 22: ...onal D Shock loads on X Y and Z axes as per EN 61131 2 11 ms semi sinewave 15 g Corrosion chemical resistance The ambient air must be free of eleva ted concentrations of acids alkali cor rosives salts metallic vapours or other electrically conductive pollutants Pollution level as per VDE 0110 Part1 2 The ambient air must be dust free Housing and installation environments accommodating the module r...

Page 23: ...84 x 126 Dimensions GG3 K w population in mm B x H x T 132 x 184 x 126 Battery and MemoryCard are subject to the specification of the respective manufacturer The backplane must always be in a vertical position 2 4 Module slots The module descriptions list the usable module slots for the module racks of both basic unit and expansion unit Usable module slots are shown in grey in the diagram below 1 ...

Page 24: ...System Introduction 2 8 1070 072 145 102 01 07 GB Notes ...

Page 25: ...de rails inside the module rack and then pressed home until properly seated The tight contact between module and module rack thus achieved provides for a high degree of mechanical stiffness while at the same time ensuring increased resistance against external electrical interference Empty slots must be closed with dummy covers Ordering information Designation Order no GG3 Module rack 1070 075 100 ...

Page 26: ...suitable for installation in a control cabinet meeting IP54 protection category requirements The GG3 and GG3 K module racks can be installed in two ways D horizontal rack installation D vertical rack installation in which case the permissible operating temperature as per EN 61131 2 is reduced to between 5 and 40 _C and only 50 of the outputs may have a HIGH signal applied at the same time Vertical...

Page 27: ...odule rack can be secured in one of the following ways D Screw mounted surface installation D Installation via locking foot and insertion in 35 x 7 5 mm support rail as per EN 50022 The locking foot is not supplied as standard equipment with the mo dule racks and must be ordered separately refer to page 3 1 Screw mounted surface installation drilling template GG3 K 58 6 GG3 150 36 75 183 8 10 7 16...

Page 28: ...Module Racks 3 4 1070 072 145 102 01 07 GB Installation using locking foot ÎÎÎ ÎÎÎ ÎÎÎ ÎÎÎ ÎÎÎ Install locking foot w M4 x 8Z3 combination screws Locking foot 135 7 ...

Page 29: ...t consists of D GG3 or GG3 K module rack D NT200 power supply module D Central processing unit The remaining module slots can be used for D Digital input output modules D Analog modules D Intelligent modules R200 R200P COM2E D Max of 1 AG S expansion module Empty slots must be closed with dummy covers ...

Page 30: ...on the maximum address range and the current draw of the controller must always be observed The CL200 can be expanded very easily to accommodate additional modu les The GG3 or GG3 K module rack is used as an expansion unit There are several structural options for expansion D Inline configuration with a maximum of 2 GG3 module racks D Dual inline configuration comprising one GG3 plus one GG3 K modu...

Page 31: ...rmation Designation Order no GG3 Module rack 1070 075 100 GG3 K Module rack 1070 079 961 Locking foot for support rail 1070 077 225 Bus coupler 1070 075 110 AG S Expansion module 1070 075 916 AG S Connecting cable 0 3 m 1070 077 162 Dummy cover 1070 075 174 ...

Page 32: ...vely it may comprise one GG3 plus one GG K module rack This expansion unit is mounted directly beside the basic unit see diagram NT200 ZE200 When assembled side by side two GG3 module racks conform to the 19 inch EIA standard GG3 K GG3 K 264 GG3 GG3 K 355 50 GG3 GG3 447 GG3 K 132 GG3 223 5 GG3 or GG3 K Two module racks joined with mounting screws 162 4 GG3 or GG3 K GG3 K 132 GG3 223 5 ...

Page 33: ... D On support rail for multiple row expansion GG3K 58 6 GG3 150 36 75 73 5 183 8 10 7 162 4 96 5 GG3K 58 6 GG3 150 L Use bus coupler to establish bus connection between module racks Ï Ï Ï Ï Ï Bus coupler Use mounting screws to join module racks L Use M3x5 filister head screw and lock washer to join module racks ...

Page 34: ...onfiguration of 6 module racks D CPU and power supply module always installed at bottom left D AG S must always be inserted in far end right hand module slot The CL200 controller accommodates a maximum of three inline expan sion rows When using the AG S the maximum permissible distance between to mo dule racks is 5 meters Maximum expansion Basic unit plus 5 expansion units NT200 ZE200 NT200 ZE200 ...

Page 35: ...2 145 102 01 07 GB Surface mounted installation Clear space Clear space w 250 Cable channel width w 250 Cable channel width 100 cable channel width 100 Cable channel width The height of the cable channel should not exceed 65 mm ...

Page 36: ...72 145 102 01 07 GB Support rail installation Clear space Clear space w 250 Cable channel width w 250 Cable channel width 100 Cable channel width 100 Cable channel width The height of the cable channel should not exceed 65 mm ...

Page 37: ...mitted configuration is two module racks D CPU and power supply module always to occupy bottom slots Maximum expansion Basic unit plus 1 expansion unit NT200 ZE200 Clear space 100 Cable channel 100 Cable channel 100 Cable channel When using vertical installation the permissible operating tempera ture as per EN 61131 2 is reduced to between 5 and 40 _C and only 50 of the outputs may have a HIGH sig...

Page 38: ...Module Racks 3 14 1070 072 145 102 01 07 GB Notes ...

Page 39: ...dules D 12 V ISO for 20 mA interface D Undervoltage monitoring of 24 V power supply D Bridging power intermittents in 24 V power supply D Monitoring internal power supply D In the event of a failure of the 24 V power supply the buffered controller memory is powered by a backup battery D Monitoring the backup battery The power supply module in the basic unit does not provide 24 V power for peripher...

Page 40: ...ule may be powered up only while inserted in the module rack CAUTION Do not insert or remove the module while the controller is switched ON This may destroy the module Prior to inserting or removing the module switch OFF or remove the power supply module of the con troller external power supply and signal voltage CAUTION Risk of module damage Observe all ESD protection measures when handling modul...

Page 41: ...r supply connector Low Battery LED The Low Battery LED indicates battery failure Battery Reset button The Battery Reset button performs two functions D RESET and acknowledgement of a battery failure D Activation of battery load test If a fault is detected the Low Battery war ning signal S30 7 in the system area goes HIGH ...

Page 42: ...Chapter 5 Central Processing Unit section 5 2 Display and Control Elements Stop LED Refer to Chapter 5 Central Processing Unit section 5 2 Display and Control Elements 5V 7 5V LED When this LED illuminates the 5 V and 5 V supply voltages for central pro cessing unit and periphery modules are present X10 connector The X10 connector comprises the terminal for the 24 V power form factor 5 08 ...

Page 43: ...sealed They are not considered a hazardous substance when transported in their original package Backup batteries D Store in a cool dry place at max 35 _C recommended storage temp D Do not short circuit D Do not recharge D Do not deep discharge D Do not incinerate D Do not connect with reverse polarity D Do not damage or open cells Low Battery warning The backup battery is tested on the following o...

Page 44: ...the front panel of the NT200 power supply module Replacing the battery CAUTION Backup battery discharge hazard Insert backup battery only while module is inserted in module rack Otherwise backup battery may be discharged when the module is re sting on an electrically conductive surface CAUTION Loss of data Removing the backup battery with the 24 V power supply switched off will cause the loss of a...

Page 45: ...4 Specifications Specifications NT200 Power supply as per EN 61131 2 24 VDC 19 2 through 30 V Bridging capability intermittents on power supply module as per EN 61131 2 Class PS2 v10 ms repetition rate w 1 s Current draw from 24 V power supply D Rated current 1 8 A D Minimum configuration NT200 ZE200A 16 inputs 16 outputs typ 220 mA Peak inrush current v40 A Duration of peak inrush current v5 ms P...

Page 46: ...NT200 Power Supply Module 4 8 1070 072 145 102 01 07 GB Ordering information Designation Order no NT200 Power supply module 1070 075 096 Memory backup battery 1070 917 152 ...

Page 47: ...Central Processing Unit 5 1 1070 072 145 102 01 07 GB 5 Central Processing Unit 5 1 Features and Functions ZE200 ZE200A ZE200M ZE200AM ZE201 ZE200 DP ZE200A DP ...

Page 48: ...modules OR D 18 k instructions without data modules These values are doubled in mixed operation The selection of RAM and Flash EPROM memory and the definition of mixed operation is accomplished with the use of the PLC utility program Re fer also to order no for CL200 Operations List in section 1 6 Functional features D Cyclical program processing w OM1 organization module D Setting system paramete...

Page 49: ...must be entered correctly D If the entry of a day of the week is required the date must be entered cor rectly and complete with day of week information High speed counters Two mutually independent 32 bit forward and reverse counters are availa ble Each counter has two limit values One of these counters also supports position decoding via incremental rotary encoders Refer to section 5 4 2 X71 Inter...

Page 50: ...UTION Do not insert or remove the module while the controller is switched ON This may destroy the module Prior to inserting or removing the module switch OFF or remove the power supply module of the con troller external power supply and signal voltage CAUTION Risk of module damage Observe all ESD protection measures when handling the module Prevent electrostatic discharges 1 2 3 4 5 6 7 Basic unit...

Page 51: ...Display and Control Elements The display and control elements for the central processing units are located on the NT200 power supply module The ZE200 DP features two additional status LEDs and one Send LED to monitor the operation of the PROFIBUS DP interface ...

Page 52: ...er in Stop mode FF Flashing Copying error D Flash EPROM RAM D RAM MemoryCard FF FF Simultaneous flashing 2 Hz No firmware found FF FF alternating flashing Internal error displayed in PLC utility program FFFF FFFF rapid simultaneous flashing 8 Hz Defective central processing unit Copy Stop Run switch button The switch provides two positions to select the the operating status of the controller and o...

Page 53: ...ion with the PG pro gramming device will blocked When Stop LED on power supply NT200 does not illuminate D ZE central processing unit hold time expired D DP system has not yet been initialized One or more slaves are not reachable SNE or report con figuration error SKF D The ZE was enabled D In the event that subsequent DP system initializa tion is successful this display will be reset F FF 1 illum...

Page 54: ...ansmission in progress Reset DP pushbutton The Reset DP pushbutton can be used to reset the DP bus master in the cause of an error During Power ON of the supply voltage pressing the Reset DP pushbutton and holding it until the LED test has ended causes the PROFIBUS DP confi guration to be deleted ...

Page 55: ...excess of 200 ns The ZE200M and ZE200AM central processing units support the following MemoryCards min 1 MB capacity D Intel Flash Memory card series 1 compatible example SCM FC 001MB 20 200CMB series 1 CAUTION Before touching the MemoryCard discharge static electricity poten tial of your body Remove or install MemoryCard only while unit is deenergized The MemoryCard is inserted into the card slot...

Page 56: ... Almost without exception interface connectivity entails the interconnecting of cables inbound from a variety of locations This is accom plished with the use of industry standard adapter elements Adapter ele ments must provide a screening connection for D sub plug connectors Example Support rail Screened screw terminal to D sub plug adapter element Low resistance GND con nection of cable screen co...

Page 57: ...errupt input 0 2 GND Ground 3 II1 Interrupt input 1 4 GND Ground 5 II2 Interrupt input 2 6 OCI0 Counter input 0 7 OCD0 Counter direction 0 8 OCI1 Counter input 1 9 OCD1 Counter direction 1 Housing Screen Interrupt and counter inputs are characterized by very short delay intervals Inputs are not electrically isolated They are protected against polarity rever sal to a max 30 V potential Inputs do no...

Page 58: ...nterrupt inputs Specifications Interrupt inputs Inputs as per EN 61131 2 3 digital inputs Type 1 Rated voltage 24 VDC Input voltage D LOW signal D HIGH signal 3 to 5 V 13 2 to 30 V Input current D LOW signal D HIGH signal v 1 mA 2 5 to 7 5 mA Input delay D LOW HIGH D HIGH LOW typ 60 ms typ 40 ms Trigger slope Positive slope Pulse duration w 100 ms Cable length max 100 m screened Interrupt inputs a...

Page 59: ...Pulse duration w 100 ms Cable length max 100 m screened High speed counters are programmed in the OM2 organization module OM2 also defines which slopes are to be interpreted Upon reaching a limit value a given output assigned in the OM2 automati cally goes HIGH System area High speed counters S58 S59 Counter Control Counter 0 S34 S35 Actual value LOW word S36 S37 Actual value HIGH word S38 S39 Set...

Page 60: ... kHz in Encoder mode is approx 20 per cent D Encoder mode does not provide for setpoint value overrun D The new mode provides the PLC with a doubled value interpretation that is at 1000 lines per revolution 2000 pulses are counted D Exceeding the permissible 10 kHz frequency will result in faulty counting returns The delay of interrupt input 0 is modifiable As a result this high speed input can no...

Page 61: ...4 AI3 Analog input 3 7 8 9 11 12 15 GND Ground 5 CFG Analog output Oper mode selection D Power output current rated Open D Power output voltage rated Bridged w 14 AOI 10 AOU Analog output voltage rated 14 AOI Analog output current rated 6 13 NC Spare Housing Screen Analog inputs The input circuits of the 4 analog inputs are not electrically isolated Analog inputs do have overvoltage and reverse po...

Page 62: ...time 10 ms Operating mode Time controlled in 10 ms intervals Conversion mode Gradual approximation Digital display 16 bit straight binary Resolution 10 bit Value of LSB w o standardization 10 V 210 9 8 mV w standardization 8 V 210 7 8 mV Temperature coefficient 1 5 to 55_C Max short term deviation during pulse shaped interferences v2 Cable length max 100 m screened The data related to the analog i...

Page 63: ... voltage rated power output The analog output is not electrically isolated An additional external power supply is not required Example of connection diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 RLV w 1000 W RLI v 600 W X72 When switching the controller power supply ON or OFF the analog output provides an output value of 0 zero ...

Page 64: ...ll amplitude 2 ms Overshoot No overshoot Conversion time Cycle time plus 16 ms Digital display 16 bit straight binary Resolution 12 bit Value of LSB w o standardization D 10 V 212 2 4 mV D 20 mA 212 4 9 mA Value of LSB w standardization D 8 V 212 2 0 mV D 16 mA 212 3 9 mA Temperature coefficient 1 5 to 55 _C Monoticity Yes Non linearity 1 LSB Repeat accuracy 99 Output ripple 100 mVSS Short term de...

Page 65: ...n protocol used on this interface is the BUEP19E PST Baud rate The baud rate for the X31 programming unit interface is selected with the use of the S1 DIP switch onboard the central processing unit S1 DIP switch 4 3 2 1 OFF ON CAUTION Do not insert or remove the module while the controller is switched ON This may destroy the module Prior to inserting or removing the module ensure that module is no...

Page 66: ...stablished bet ween the reference conductors of both interfaces Only a small potential dif ferential may exist between transmitter and receiver for example 2 V Udiff 2 V Signal level logic 1 5 V logic 0 5 V Pin assignment female DB 25 connector Pin Signal designation Signal function Housing Screen Screening 2 TxD PLC transmit data 3 RxD PLC receive data 7 GND Reference conductor Ground 20 mA inter...

Page 67: ...ata lines parallel to power lines A premanufactured connecting cable is available to connect to the X31 inter face connector Designation Order no K16 Connecting cable 5 m 1070 054 956 The maximum permissible length even of premanufactured cables de pends on the type of cable used The cable shall be a screened twisted con ductor 14 x 0 14 mm2 cable The following values may not be exceeded D Line re...

Page 68: ...ference conductor Ground Housing Screen Screening The maximum cable length is 15 m for all baud rates Transmission protocols The X32 interface supports the following transmission protocols D BUEP19E PST as for X31 The BUEP19E protocol of the second interface provides functional com patibility with the X31 PG interface The AST function is not available D BUEP03E As is the case with the intelligent ...

Page 69: ...l to power lines A premanufactured connecting cable is available to connect to the X32 inter face connector Designation Order no ZS PG Connecting cable 1070 077 753 Cable length The maximum permissible length even of premanufactured cables de pends on the type of cable used The cable shall be a screened twisted con ductor 14 x 0 14 mm2 cable The following values may not be exceeded D Line resistan...

Page 70: ...ansmit data P 4 Repeater control signal P TTL Signal 5 DGND Data reference signal 6 VP Feed power 100 mA 8 RxD TxD N Receive Transmit data N 9 Repeater control signal N DGND The screen must be attached to the connector shell via a low impe dance connection at both cable ends Decentralized I O address range Inputs I0 23 Max 24 bytes Outputs O0 15 Max 16 bytes Extended inputs EI0 127 Max 128 bytes E...

Page 71: ...on modules The following function modules are provided for the operation of the DP sec tion DP2STAT Operation of DP section with diagnostic transfer If diagnostic functions are not required decentrali zed operation can be carried out without this func tion module FIFODM1 Required to handle FIFO modules in decentralized application SPSKANAL Required for communication of all module types via the cha...

Page 72: ...0 100 12000 100 D The above length information presupposes the use of cable type A as per EN50170 2 with appropriate bus terminating resistors D Up to a speed of 1 5 Mbaud a spur line length of 6 6 m is permissible to tal of all spur lines in a given segment D For speed between 3 Mbaud and 12 Mbaud a spur line length of 1 6 m is permissible total of all spur lines in a given segment Direct axis in...

Page 73: ...r the PLC program D RAM D Flash EPROM memory Besides the purely RAM or Flash EPROM operation of the CL200 mixed operation is also possible doubled memory capacity All settings affecting the operating mode are made via the PLC utility pro gram on the PG programming unit For detailed information refer to manual CL200 Operations List or der no in section 1 6 ...

Page 74: ...nit 5 28 1070 072 145 102 01 07 GB 5 6 Reloading the Firmware The firmware onboard the central processing units can be reloaded The re loading updating procedures are described in the README file supplied with the software ...

Page 75: ... 3 ms 0 3 to 10 ms up to 40 ms I O image 0 3 to 1 0 ms Cycle time for 1 k commands 0 5 ms Interrupt response time 1 0 ms on ZE201 ZE200 DP ZE200A DP longer on rare occasions Registers 4 OM organization modules 19 OB1 through OB19 PB program modules 256 PB0 through PB255 Nesting depth 32 modules Bracket levels 7 Operand formats Bit byte word double word for constants I Inputs D I Bit byte word 192 ...

Page 76: ...g unit interface D X32 Second serial interface D X71 Interrupt inputs and high speed counters D X72 Analog I O as per EN 61131 2 Analog I O as per EN 61131 2 Analog I O as per EN 61131 2 D X73 PROFIBUS DP Weight 200 g 200 g 200 g 375 g 375 g 400 g 400 g Width 1 Slot 2 Slots Ordering information Designation Order no ZE200 Central processing unit 1070 075 169 ZE200A Central processing unit 1070 075 ...

Page 77: ... The E 24 V digital input modules for the CL200 provide 16 or 32 digital in puts in accordance with Type 1 of the EN 61131 2 standard The process signals are electrically isolated from internal logic circuits by means of optocouplers Each input is coupled with a separate LED which indicates signal status D LED illuminates 1 D LED extinguished 0 ...

Page 78: ...This may destroy the module Prior to inserting or removing the module ensure that module is not energized CAUTION Do not insert or remove the module while there is power applied to digital inputs This may destroy the module Prior to inserting or re moving the module ensure that module is not energized CAUTION Risk of module damage Observe all ESD protection measures when handling the module Preven...

Page 79: ...inals D max cable cross section 1 5 mm2 D max terminal current 6 A Any two wire proximity switch meeting the following requirements can be connected D Closed circuit current v 1 7 mA D Voltage drop v 6 V D Holding current see V I characteristic curve Not suitable for connection are D 2 wire proximity switches that largely exploit the IEC 947 5 2 standard D 2 wire proximity switches according to th...

Page 80: ...ng A start address must be set for each module on the S1 DIP switch example below is for an E 24 V 32 way S1 DIP switch Start address Pos W Word consistency Pos B Byte consistency factory preset position Jumper must be in place W B The DIP switch elements S1 through 8 are used to select between input I and extended input field EI Switch 8 7 6 5 4 3 2 1 Weighting 26 25 24 23 22 21 20 Value I OFF EI...

Page 81: ...nt D LOW signal D HIGH signal v 1 mA 2 5 through 7 5 mA Switching threshold D LOW HIGH D HIGH LOW 13 2 V 9 1 V Input delay D LOW HIGH D HIGH LOW 3 ms 3 ms Cable length max 100 m unscreened Width 1 slot Weight 190 g 210 g Terminal form factor 5 08 3 5 Ordering information Designation Order no Input module E 24 V 16 way w spring loaded terminals UL w threaded terminals 1070 083 383 1070 075 101 Inpu...

Page 82: ...E 24 V Digital Input Modules 6 6 1070 072 145 102 01 07 GB Notes ...

Page 83: ...inal current of 0 5 A or 2 A The output signals are electrically isolated from the process signals via opto couplers Each output module is assigned a light emitting diode for signal status display D LED illuminated HIGH D LED extinguished LOW When cycling power ON and OFF and or in the event of a failure of the cen tral processing unit the digital outputs are switched to logical 0 state LOW secure...

Page 84: ...re is power applied to digital outputs This may destroy the module Prior to inserting or removing the module ensure that module is not energized CAUTION Risk of module damage Observe all ESD protection measures when handling the module Prevent electrostatic discharges 7 2 Connections and Settings Replacing the fuse With the exception of the AR 2A the digital output modules feature two fuses to saf...

Page 85: ... The fuse is supplied complete with fuse holder L Insert module in module rack and push home firmly L Reconnect push lock terminals L Switch ON power supply Addressing A start address for each module must be set on the S1 DIP switch S1 DIP switch S1 Start address Jumper only on A24V 16 way Pos W Word consistency Pos B Byte consistency Factory setting Jumper must be in place W B ...

Page 86: ...arate power supply modules Thanks to the low leakage current of 0 5 A the output can be connected to a Type 1 or Type 2 input conforming to EN 61131 2 Inductive load at output Inductive loads such as solenoid valves or contactors must be provided with a damping network directly at the load Otherwise any interruption in the line interconnecting an output with an inductive load will generate a high ...

Page 87: ...ically 18 V D On the A 24 V 0 5 A 32 way to typically 26 V The output module designated A 24 V 0 5 A 32 way differs from the com panion model A 24 V 0 5 A 16 way in the following D Number of digital outputs 32 D Power supply to the outputs is individual and word wise D Connecting terminals use the 3 5 mm form factor vs 5 08 mm Connection Output parallelling D On the output module A 24 V 0 5 A feat...

Page 88: ...tputs on the module With the prerequisite of having two separate power supplies this facilitates the separate shutdown of the supply voltage for the A outputs while the B outputs remain functional in an Emergency STOP situation for example The output circuit diagram is shown below 0 V_A Out_A 24 V_A 0 V_B Out_B 24 V_B ...

Page 89: ...the rated 2 A current Connection Output parallelling is not permitted There is no electrical connection between the A outputs and B outputs on the module With the prerequisite of having two separate power supplies this facilitates the separate shutdown of the supply voltage for the A outputs while the B outputs remain functional in an Emergency STOP situation for example The output circuit diagram...

Page 90: ...ective Separation for overvoltage class ÜK II as per EN 50178 Voltages belonging to over voltage class III may be connected on a given 4 conductor terminal only pro vided that voltage potentials are effectively separated by a vacant terminal between connections Example L1 L2 L3 N PE 400 V ÜK III 230 V ÜK II 24 V ÜK I 400 V ÜK III 230 V ÜK II 24 V ÜK I vacant Example 1 Example 2 AR2 2A AR2 2A ...

Page 91: ...d electroni cally but via varistors The voltage peaks are limited to typically 300 V CAUTION Relay overloading causes damage to switching contact points which can be remedied only through relay replacement The user is called upon to provide circuit fusing in accordance with rated loads Output circuit diagram 0 V 24 V 12 V L N ...

Page 92: ...ction for 24 V power supply Fuse 3 A FF Yes Output voltage D Rated voltage 24 V 40 mV 24 V 40 mV 24 V 50 mV D LOW signal D HIGH signal Supply voltage 1 5V Supply voltage 1 V Supply voltage 0 5 V Limitation of inductive cut off voltage Typically 26 V Typically 18 V 300 V Output current D D Rated current D LOW signal D 0 5 A max 0 5 mA 0 5 A max 0 5 mA 2 A max 0 5 mA 2 A D HIGH signal D Total curren...

Page 93: ...d operation can be determined with the aid of the derating table below In this context the following should be considered D The intake air temperature is measured approx 3 cm below the module D In the case of a typical multi row configuration in a switching cabinet sta gnant air and taking into account the minimum clearances between the rows the following intake air temperatures may be assumed to ...

Page 94: ...070 083 385 1070 077 418 Output module A 24 V 0 5 A 16 way w spring loaded terminals UL w threaded terminals 1070 083 386 1070 075 098 Output module A 24 V 0 5 A 32 way w spring loaded terminals UL w threaded terminals 1070 083 387 1070 078 917 Output module AR 2A 8 way w spring loaded terminals UL w threaded terminals 1070 083 596 1070 077 200 Fuse 3 0 A FF 1070 917 937 UL Module with Underwriter...

Page 95: ... for each input or output is 0 5 A Both input and output signals are electrically isolated from the logic circuits via optocouplers Each output and each input is assigned a light emitting di ode for signal status display D LED illuminated HIGH D LED extinguished LOW The input signals are interpreted dynamically When cycling power ON and OFF and or in the event of a failure of the cen tral processi...

Page 96: ...This may destroy the module Prior to inserting or removing the module ensure that module is not energized CAUTION Do not insert or remove the module while there is power applied to digital outputs This may destroy the module Prior to inserting or removing the module ensure that module is not energized CAUTION Risk of module damage Observe all ESD protection measures when handling the module Preven...

Page 97: ... outputs in the PLC address field A start address for each module must be set on the S1 DIP switch S1 DIP switch S1 Start address The 8 segment S1 DIP switch is used to select between input I and output O and between extended input field EI and extended output field EO Switch 8 7 6 5 4 3 2 1 Weighting 26 25 24 23 22 21 20 Value I O OFF EI EO ON 64 32 16 8 4 2 1 ...

Page 98: ...ce for I0 through I15 The inputs and outputs are separately powered via the X10 plug connector each with 0V_A 0 V reference for input circuits A plus 24V_B and 0V_B 24 V power supply and 0 V reference for output circuits B There is no electrical connection on the module between input and output circuits For this reason and provided that there are two separate power supplies the outputs can be disa...

Page 99: ...ng cannot be connected D 2 wire proximity switches that largely exploit the IEC 947 5 2 standard D 2 wire proximity switches NAMUR standard Input circuit diagram 0 V IN IN Input characteristic 0 0 30 20 10 5 10 LOW signal Switchover range HIGH signal max typ min I mA U V ...

Page 100: ... the PLC Groups of up to four outputs can be parallelled within the following ranges to a total current of up to 2 A D X11B0 through X11B3 D X11B4 through X11B7 D X12B0 through X12B3 D X12B4 through X12B7 Output circuit diagram 0 V_B Out_B 24 V_B Inductive load at output Inductive loads such as solenoid valves or contactors must be provided with a damping network directly at the load Otherwise any...

Page 101: ...ion consult the following publication German language Handbuch zur Entstörung von geschalteten Induktivitäten Manual Interference suppression in switched inductances Available from Friedrich Lütze GmbH Co Abteilung Marketing Bruckwiesenstraße 17 19 D 71384 Weinstadt Großheppach Germany ...

Page 102: ...l D HIGH signal v 2 6 mA 3 2 to 8 mA Switching threshold D LOW HIGH D HIGH LOW 8 1 V 7 8 V Input delay D LOW HIGH and HIGH LOW 4 ms Outputs as per EN 61131 2 16 semiconductor outputs non latching 8 semiconductor outputs non latching Short circuit protection Electronic Electrical isolation Yes via optocoupler v Output voltage 24 VDC voltage drop upon HIGH signal v 1 5 V Output current D D Rated cur...

Page 103: ...th 1 slot Weight 280 g Terminal form factor 3 5 Ordering information Designation Order no Input Output module E16 A8 0 5 A w spring loaded terminals w threaded terminals 1070 083 599 1070 081 376 Input Output module E16 A16 0 5 A w spring loaded terminals UL w threaded terminals 1070 079 452 1070 081 661 UL Module with Underwriters Laboratories certification UL approved application requires the fo...

Page 104: ...Digital Input Output Modules 8 10 1070 072 145 102 01 07 GB Notes ...

Page 105: ...le provides the option to operate a CL200 controller as a bus station slave on the PROFIBUS DP field bus The module is addressed on the peripheral bus of the controller just like any standard digital input output module Once the CL200 has been powered up 7 5 V peripheral bus the module performs an automatic startup routine and then awaits initialization of the DP Master ...

Page 106: ...e bus master system is accomplished by ap propriately configuring the bus master file Module slots CAUTION Only vertical installation is permitted 1 2 3 4 5 6 7 Basic unit GG3 1 2 3 4 5 6 7 Expansion unit GG3 GG3 K GG3 K CAUTION Risk of module damage Do not insert or remove the module while the controller is switched ON This may destroy the module Prior to inserting or removing the module ensure t...

Page 107: ... slave address is selected on the 8 segment S1 DIP switch S1 switch 8 7 6 5 4 3 2 1 Weighting 2 2 2 2 2 2 2 2 Value 128 64 32 16 8 4 2 1 The major device specification file GSD file for this module must be selec ted in the WinDP configuration software for the PROFIBUS DP S1 DIP switch S1 DP slave address S2 DIP switch Module address 1 2 3 JP10 3 2 1 JP12 JP11 JP3 PLC addressing The DP EA4 peripher...

Page 108: ...sistency has been selected an ascending ad dressing succession must be used when reading and writing in the normal or extended address field Control signals Whenever required control signals can be appended to the topmost output or input byte by setting jumpers JP10 JP11 and JP12 D Information for DP slave PLC JP10 NORMOPER signal appended to input signal I3 7 0 Profibus not operating 1 Profibus o...

Page 109: ...puts 4 bytes External power supply None Power supply 7 5 V from NT200 PLC power supply Current draw typ 270 mA max 120 mA for RS 485 interface Interfaces PROFIBUS DP w RS 485 Isolated potential Yes optocoupler Width 1 slot Weight 300 g Ordering information Designation Order no DP EA4 Peripheral bus station module 1070 077 405 ...

Page 110: ...DP EA4 Peripheral Bus Station Module 9 6 1070 072 145 102 01 07 GB Notizen ...

Page 111: ...e controller to more than two module racks or to configure multi row arrangements The connection must always start at the basic unit row and progress from there to the expansion rows IN and OUT plug connectors must not be confu sed The IN connector in the basic row must be vacant at all times Installing intelligent modules in the expansion rows is not permitted ...

Page 112: ...connection between a given row and the previous row This connector is always vacant in the basic row CAUTION Connecting modules must be inserted and connected only while deenergized Maximum expansion The maximum permitted expansion for the entire CL200 comprises 3 rows NT200 ZE200 AG S AG S AG S When using the AG S the distance between two module racks may be up to 5 m ...

Page 113: ...7 5 V typ 15 mA max 40 mA Insulation test 500 VDC Connecting cable max 5 m Width 1 slot Weight 160 g Ordering information Designation Order no AG S Expansion module 1070 075 916 K18 Connecting cable 27 x 0 14 mm 0 3 m 1070 077 162 B15 Cable assembly kit for variable length 1070 077 163 Cable 27 x 0 14 mm min 20 m 1070 910 010 ...

Page 114: ...AG S Expansion Module 10 4 1070 072 145 102 01 07 GB Notizen ...

Page 115: ...R200 R200P COM2 E Communication Modules 11 1 1070 072 145 102 01 07 GB 11 R200 R200P COM2 E Communication Modules 11 1 Functions and Features R200 R200P COM2 E ...

Page 116: ...mA combination interface Both interfaces can be operated simultaneously and each interface features its own 7 segment for status indication Transmission protocols The R200 supports the following transmission protocols D BUEP19E D BUEP3E D BUEP64 The BUEP19E protocol conforms to the DIN 66 019 standard It controls the data traffic handled via serial interface between programmable memory controllers...

Page 117: ...FMS con nection for the CL200 It provides the controller with an extensive variety of networking and communications options via the PROFIBUS FMS Interfaces The R200P provides two interfaces D PROFIBUS FMS interface D V 24 20mA combination interface Both interfaces can be operated simultaneously and each interface features its own 7 segment for status indication Transmission protocols The R200P sup...

Page 118: ...PROFIBUS network the PROFIBUS Configu rator software packet featuring WinDP configuration software order no 1070 075 077 can be used with the R200P communication module Standard Interfaces function module With regard to data transmission a distinction is always made between the requesting station RST initiating the protocol request and the peripheral station PST responding to the protocol request ...

Page 119: ...o data fields is not available due to security consi derations BUEP E is the designation of a protocol used for communication via Ether net LAN With regard to the user interface and with the exception of the IP address and the error codes BUEP E is identical to the BUEP19E protocol The BUEP19E protocol conforms to the DIN 66 019 standard It controls the data traffic handled via serial interface be...

Page 120: ...unction modules To enable the COM2 E to be addressed from within the PLC program spe cial function modules must be integrated in the PLC program The modules are designated R2REQ and R2CON order no 1070 077 901 11 2 Specifications Specifications R200 R200P COM2 E Order no 1070 077 145 1070 077 285 1070 080 557 Interfaces D V 24 D V 24 20mA D RS 485 D V 24 20mA D 10BaseT Ethernet D V 24 20mA Baud ra...

Page 121: ...odules 11 7 1070 072 145 102 01 07 GB 11 3 Advanced Documentation The following manuals are available for the communication modules Manual German order no English order no R200 1070 072 400 1070 072 157 R200P 1070 072 401 1070 072 162 ...

Page 122: ...R200 R200P COM2 E Communication Modules 11 8 1070 072 145 102 01 07 GB Notizen ...

Page 123: ...ules 12 1 1070 072 145 102 01 07 GB 12 Analog Input Modules 12 1 Features and Functions E ana E20 ana The analog input modules facilitate the preparation of analog process si gnals for subsequent handling by the CL200 ...

Page 124: ...mocouple D Characteristic curve correction D compensation D Conversion to _C D Temperature measurement via resistance thermometer D Four 2 5 mA stabilized power sources D Characteristic curve correction D Conversion to _C Thermocouples The E ana analog input module supports the following thermocouples defi ned in the IEC 584 standard Type B E J K R S T Both non floating and potential free thermoco...

Page 125: ...xternal 24 V power supply 12 2 Specifications Specifications E ana E20 ana Order no 1070 078 565 1070 078 911 Inputs 8 8 Isolated potential Inputs isolated against GND but not against each other Voltage measuring range D 10 V D 1 V D 100 mV D 10 mV Input resistance 3 4 MW 50 W Current meas ranges for E ana w external 50 W shunt D 0 through 20 mA D 4 through 20 mA D 0 through 20 mA D 4 through 20 m...

Page 126: ...GB Suitable module slots 1 2 3 4 5 6 7 Basic unit 1 2 3 4 5 6 7 Expansion unit GG3 12 3 Advanced Documentation the following manuals are available for analog input modules Manual German Order no English Order no E ana E20 ana 1070 072 408 1070 072 164 ...

Page 127: ...s and Functions A ana A10 ana 4 output A10 ana 8 output A20 ana The analog output modules provide control outputs for analog process data signals Module variants The analog output module is available in four variants D A ana w 2 analog outputs D A10 ana w 4 analog power outputs voltage rated ...

Page 128: ...es an external 24 V power supply 13 1 2 A10 ana Analog Output Module The A10 ana output module for the CL200 features 4 or 8 analog voltage ra ted power outputs The A10 ana module provides D 12 bit resolution D Voltage range 0 through 10 V Actuators are connected via push lock terminals The output module requires an external 24 V power supply 13 1 3 A20 ana Analog Output Module The A 20 ana analog...

Page 129: ...D Current range D Load resistance 4 through 20 mA v 625 W 0 through 20 mA 0 through 24 mA 4 through 20 mA v 625 W Setup time full amplitude 3 ms Ohmic load 50 ms Capacitive load 4 ms 3 ms Digital mapping 16 bit straight binary 12 bit straight binary 16 bit straight binary Temperature coefficient 0 005 K Current draw from D 7 5 V ex NT200 D 24 V power supply 80 mA 100 mA 60 mA 100 mA 60 mA 200 mA m...

Page 130: ...put Modules 13 4 1070 072 145 102 01 07 GB 13 3 Advanced Documentation The following manuals are available for analog output modules Manual German Order no English Order no A ana A10 ana 1070 072 409 1070 072 165 ...

Page 131: ...4 1 Features and Function Module variants To handle positioning tasks several modules some with special features are available D Counting Positioning modules POS SA1 1 channel and POS SA2 2 channels D Positioning module POS LR1 1 channel and POS LR2 2 channels POS SA1 POS SA2 ...

Page 132: ...S SA1 and POS SA2 counting positioning modules Module variants Two modules are available to provide counting positioning functions and to handle simple positioning tasks D POS SA1 w 1 channel D POS SA2 w 2 channels Module tasks The modules handle the following tasks D Counting ...

Page 133: ... SA function module As a prerequisite for the use of the counting positioning modules the POS SA function module Order no 1070 077 979 is required 14 1 2 POS LR1 and POS LR2 positioning modules Module variants For positioning tasks both comfortable and cost effective 2 positioning mo dules are available D POS LR1 featuring 1 channel w selectable encoder system D POS LR2 featuring two independent c...

Page 134: ...1 MHz D 24 V signals max 200 kHz D Absolute SSI parallel IF max 24 bits SSI parallel IF max 24 bits Inputs EN 61131 2 Type 1 4 per channel 4 per channel Outputs EN 61131 2 4 per channel 4 per channel Analog output 1 per channel 10 V Current draw from D 7 5 V ex NT200 RM2 DP D 24 V power supply 1 mA 110 mA external load 10 mA 200 mA external load Width 1 slot 2 slots 1 slot 2 slots Module Slots 1 2...

Page 135: ...ns of decentralized input output connection via AS I AS I utilizes a simple 2 wire cable in a tree structure to replace the traditio nal elaborate parallel wiring of each individual input output Connecting in dividual inputs outputs via a cable harness is therefore no longer required With the use of AS I an unscreened 2 wire cable is all that is needed to sup ply power and data to both signalling ...

Page 136: ...AS I profiles The BM2 ASI module supports the following AS I profiles D M0 serving inputs outputs only D M1 serving inputs outputs and commands 15 2 Specifications Specifications BM2 ASI module Order no 1070 078 284 Bus stations max 31 Inputs outputs max 124 Cycle time 5 ms w 31 bus stations Current draw D IPer D AS I 200 mA 100 mA Cable length max 100 m Width 1 slot 15 3 Advanced Documentation Th...

Page 137: ...he option to configure a modular slave station on the PROFIBUS DP The RM2 DP12 module can be inserted in a CL200 module rack It is powe red by a 24 V power supply and also provides the 7 5 V power max 1 2 A for the input and output modules The RM2 DP must be installed in module slot 1 In a stack of several module rows the module may be operated in the bottom row only ...

Page 138: ...he pin assignment corresponds to the PROFIBUS stan dard Pin assignment female DB 9 PROFIBUS DP connector Pin Signal Function 1 not used 2 not used 3 B_TLG RX TX data P 4 RTS_SIG Repeater control signal P TTL signal 5 GND_ISO Data reference potential 6 P5V_ISO E pos 100 mA 7 not used 8 A_LTG RX TX data N 9 GND_ISO Repeater control signal N DGND From the P5V_ISO on the X71 PROFIBUS DP connector up t...

Page 139: ... queried only during the startup sequence i e once supply power has been applied terminal X10 Switch 8 7 6 5 4 3 2 1 Weight 27 26 25 24 23 22 21 20 Value 128 64 32 16 8 4 2 1 Valid addresses occupy the range between 2 and 125 16 3 Display and Control Elements The operating status of the module are indicated on a 7 segment display Detailed information about the meaning of individual display reading...

Page 140: ... draw from 24 V power supply rated current 1 35 A Supply voltage for peripheral modules 7 5 V Current supplied from 7 5 V power supply for peripheral modules 1 2 A Bus connector power supply X71 P5VISO GNDISO external 100 mA max RS 485 electri cally isolated Insulation test 500 VDC Width 1 slot Weight 270 g 16 5 Advanced Documentation The following manuals are available for the RM2 DP12 module Man...

Page 141: ...tc 17 1 External Power Supply All components of the CL200 are powered by a 24 V power supply The power supply must feature protective separation in accordance with EN 50178 section 5 2 18 1 Transformers featuring protective separation must be constructed to EN 60742 Provided the above preconditions are met the 24 V power supply will be considered functional low voltage with protective separation a...

Page 142: ...070 072 061 17 2 1 Hardware Configuration w o Electrical Isolation The simplest means of connection comprises the hardware configuration wi thout electrical isolation between internal logic circuits and peripheral power supply In this case a power supply will be adequate to power the CL200 However to meet the requirements of overvoltage category II the use of an autotrans former is not permitted L...

Page 143: ...her L1 L2 L3 N PE 400 V 24 V Power supply 1 400 V Power supply 2 24 V power supply for peripheral modules OC III OC III 230 V Power supply 3 OC II OC II 230 V power supply for programming unit etc 24 V OC 1 NT200 OC Overvoltage Category The power supplies 2 and 3 which provide operating power to the NT200 may also be substituted by a single 400 V 24 V combination power supply If this is the case o...

Page 144: ...this connection must centrally be located for easy accessibility e g on the external power supply or isolating transformer The connection must facilitate easy interruption e g for the purpose of measuring earth leakage currents As a result the power supply circuit becomes a PELV circuit see also section 17 1 L1 L2 L3 N PE 24 V 24 V E E A A 0 V 0 V Interruptible connection NT200 ...

Page 145: ... E A A 0 V 0 V Earth leakage monitor E1 E2 NT200 17 2 5 Programming Unit and Earthing In the majority of cases programming units inherently feature a connection between equipment ground and protective earth This connection gives rise to problems in situations where the power supply of the CL200 is equip ped with an earth leakage monitor and the programming unit is connected to the central processi...

Page 146: ...0 5 nF 100 nF ZE200 10 nF ZE200A 10 nF ZE200M 25 nF ZE200AM 25 nF ZE201 10 nF ZE200 DP ZE200A DP 20 nF E24V 16 way 5 nF 10 nF E24V 32 way 5 nF 10 nF E16 A8 5 nF 15 nF E16 A16 5 nF 15 nF A24V 0 5A 16 way 15 nF 15 nF A24V 0 5A 32 way 30 nF 30 nF A24V 2A 10 nF 15 nF AR 2A 15 nF 5 nF E ana 25 nF 25 nF E20 ana 25 nF 25 nF A ana 5 nF 5 nF A20 ana 25 nF 25 nF A10 ana 4 25 nF 25 nF A10 ana 8 25 nF 25 nF R...

Page 147: ...fied through voltage drops is prevented via filters on the input modules The input response time is 3 ms If longer power interruptions occur suitable measures must be introduced 17 2 8 Master Switch A master switch conforming to VDE 0100 must be provided for the CL200 as well as for sensors and actuators 17 2 9 Fuses The purpose of fuses and circuit breakers is to protect the cables in a power net...

Page 148: ...ult location D Vibration For further information refer to the following German language manual Handbuch Nr 32 VDE Schriftenreihe Bemessung und Schutz von Leitungen und Kabeln nach DIN 57 100 VDE 0100 430 und 523 Appropriate information is also available from many manufacturers of fuses and circuit breakers ...

Page 149: ...he shortest possible ca ble or consist of a grounding strap the latter being the preferred solution Guidance value Length max 1 m Cross section 6 mm2 Equipotential bonding Equipotential bonding must be established between system components and power supply as per DIN VDE 0100 Part 540 Protective Earth PE All components of the CL200 must be connected to the PE protective eart hing system at the spe...

Page 150: ...lectrical device the so called interference sink in a variety of ways The major means of interfe rence transfer are the following D Radiated interference injection D Line transient interference of mains supply D Electrostatic discharges Line transient interferences may mutate into radiated interferences and vice versa On a live power cable for example the line transient interference ge nerates a f...

Page 151: ...sentatives In standard practice conformity is most commonly proven with the use of standard tests described in the so called generic standards e g in EN 61000 4 X VDE 0847 4 X However to ensure interference resistance also in the field the user himself must adhere to the installation prerequisites and instructions supplied by the manufacturer More often than not when planning and constructing a pr...

Page 152: ...ose governing application in a residential area For this reason in anticipation of the deploy ment of this equipment in a residential area the user is required to introduce certain additional measures D Installation of the controller system in a control cabinet and or a housing providing a high degree of screening attenuation D To meet the requirement of reduced emission values all cables exiting ...

Page 153: ...sources and sinks of in terference as early as in the planning phase is the most cost effective mea sure toward maximizing the interference resistance of any system Preference shall be given to transformers featuring shielding windings be cause these provide very effective interference attenuation in the higher vol tage range Twisted pair wiring Mainly in the case of data lines but also with power...

Page 154: ... varistors and resistance capacitance circuits Due to their universal applicability the use of bidirectional suppressor diodes is recommended These consist either of two polarity reversed series con nected suppressor diodes or of a polarized suppressor diode with bridge rectifier Premanufactured modules of these types are readily available Similarly well suited to the described purpose are varisto...

Page 155: ...2 3 13 COM2 E 11 4 command processing time 5 29 communication modules 11 2 connecting cable for X31 interface 5 21 for X32 interface 5 23 for X73 interface 5 25 connection A 24 V 7 4 AR 2A 7 7 basic prerequisites 17 1 DP EA4 9 3 E 24 V 6 3 E16 A inputs 8 4 E16 A outputs 8 6 control elements NT200 4 3 ZE 5 5 control line 5 20 Corrosion 2 6 counters 5 3 5 29 counting and positioning modules POS SA1 ...

Page 156: ...5 interference resistance 2 5 interference suppression 17 14 interpretation 5 11 interrupt input 5 12 5 29 interrupt response time 5 29 interrupt signal 5 2 L line status 5 20 load inductive 7 10 8 8 resistive 7 10 8 8 load capacitive 17 6 locking foot 3 3 Low Battery 4 3 Low Battery warning 4 5 Low Battery warning signal 4 3 Low Voltage Directive 1 1 M master switch 17 7 Measuring or testing proc...

Page 157: ...d vibration resistance 2 6 signal level 5 20 signal to noise ratio 17 10 Spare parts 1 5 Specifications CL200 2 5 specifications analog input 5 16 analog output 5 18 DP EA4 9 5 E 24 V 6 5 high speed counters 5 13 5 14 interrupt input 5 12 NT200 4 7 16 4 ZE200 5 29 ZE200 DP 5 29 ZE200A 5 29 ZE200AM 5 29 ZE200M 5 29 ZE201 5 29 Standard operation 1 1 Start address 6 4 start address 7 3 8 3 Stop 4 6 s...

Page 158: ...Appendix A 4 1070 072 145 102 01 07 GB Notes ...

Page 159: ...mationstechnik Antriebs und Steuerungstechnik Postfach 11 62 D 64701 Erbach Fax 49 0 60 62 78 4 28 1070 072 145 102 01 07 GB HB SP AT PLS Printed in Germany USA Robert Bosch Corporation Automation Technology Division Fluid Power Products 7505 Durand Avenue USA Racine Wisconsin 53406 Fax 414 5 54 81 03 Robert Bosch Corporation Automation Technology Division Factory Automation Products 816 East Thir...

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