Binder MK 115 Operating Manual Download Page 120

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MK / MKT (E5) 03/2019

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Fault description

Possible cause

Required measures

Controller

(continued)

Program keeps the last program
setpoint constant while in setting
“ramp”.

Program line with setting
“ramp” is incomplete.

When programming with setting
“ramp”, define the end value of the
desired cycle by adding an additional
section with a section time of at least
one second.

Ramp temperature transitions are
only realized as steps.

Setting “step” has been select-
ed.

Select setting “ramp”.

Acknowledging the alarm does
not cancel the alarm state.

Cause of alarm persists.

Remove cause of alarm. If the alarm
state continues, contact BINDER
service.

Alarm message: “- - - - “ or
“<-<-<“ or “>->->“

Sensor rupture between sen-
sor and controller or Pt 100
sensor defective.

Contact BINDER service.

Short-circuit.

Only qualified service personnel authorized by BINDER must perform repair.
Repaired chambers must comply with the BINDER quality standards.

Summary of Contents for MK 115

Page 1: ...ure and program control Model Model version Art No MKT 115 MKT115 400V 9020 0385 9120 0385 MKT115 400V C 9020 0363 with voltage and frequency changer MKT 240 MKT240 400V 9020 0386 9120 0386 MKT240 400V C 9020 0364 with voltage and frequency changer MKT 720 MKT720 400V 9020 0387 9120 0387 MKT720 400V C 9020 0365 with voltage and frequency changer BINDER GmbH Address Post office box 102 78502 Tuttli...

Page 2: ...n of installation and ambient conditions 21 4 INSTALLATION AND CONNECTIONS 23 4 1 Connection of cooling water outlet for water cooling option for MK 56 23 4 2 Connection of cooling water inlet for water cooling option for MK 56 23 4 3 Installation of the voltage and frequency changer chambers with voltage and frequency changer 24 4 4 Electrical connection 26 4 4 1 Information on connecting the alt...

Page 3: ...new program section 50 9 6 2 Copy and insert or replace a program section 50 9 6 3 Deleting a program section 51 9 7 Value entry for a program section 52 9 7 1 Section duration 52 9 7 2 Set point ramp and set point step 53 9 7 3 Special controller functions via operation lines 54 9 7 4 Setpoint entry 55 9 7 5 Tolerance range 56 9 7 6 Repeating one or several sections within a time program 57 9 7 7...

Page 4: ...l when the password function was deactivated 82 13 6 Activation code 83 14 GENERAL CONTROLLER SETTINGS 84 14 1 Selecting the controller s menu language 84 14 2 Setting date and time 84 14 3 Selecting the temperature unit 86 14 4 Display configuration 86 14 4 1 Adapting the display parameters 86 14 4 2 Touchscreen calibration 87 14 5 Network and communication 88 14 5 1 Serial interfaces 88 14 5 2 E...

Page 5: ... the Federal Republic of Germany 116 22 5 Disposal of the chamber in non member states of the EU 117 23 TROUBLESHOOTING 118 24 TECHNICAL DESCRIPTION 121 24 1 Factory calibration and adjustment 121 24 2 Over current protection 121 24 3 Definition of usable volume 121 24 4 MK E4 technical data 122 24 5 MKT E4 technical data 124 24 6 Equipment and options extract 126 24 7 Accessories and spare parts ...

Page 6: ...ns in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental arising out of or related to the use of this manual This operating manual cannot cover all conceivable applications If you would like additional information or if special problems arise that are not sufficiently ...

Page 7: ...operty in its proximity 1 2 2 Safety alert symbol Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warning signs Electrical hazard Hot surface Explosive atmosphere Stability hazard Lifting hazard Pollution Hazard Harmful substances Risk of corrosion and or chemical burns Bi...

Page 8: ...rily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localization position of safety labels on the chamber The following labels are located on the chamber Pictograms Warning signs Hot surface on chamber door Cold surface on chamber door Electrical hazard chamber with voltage and fre quency changer on the voltage and fre...

Page 9: ...ing pressure 29 bar Max operating pressure in the refrigerating system Stage 1 R 452A 2 20 kg Cooling 1 st stage Refrigerant type filling weight Stage 2 R 23 0 38 kg Cooling 2 nd stage Refrigerant type filling weight Contains fluorinated greenhouse gases covered by the Kyoto Protocol Contains fluorinated greenhouse gases covered by the Kyoto Protocol Symbol on the type plate Information CE conform...

Page 10: ...atures of the chamber provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair and if components relating to chamber safety are replaced in the event of failure with original spare parts To operate the chamber use only original BINDER accessories or accessories from third party suppliers authorized by BINDER The user is responsible for any risk c...

Page 11: ...that may arise during the temperature process Take adequate measures to exclude such risks prior to putting the chamber into operation DANGER Electrical hazard Danger of death The chamber must NOT become wet during operation or maintenance The chambers were produced in accordance with VDE regulations and were routinely tested in accord ance to VDE 0411 1 IEC 61010 1 CAUTION The inner chamber the d...

Page 12: ...ified for sterilization of medical devices as defined by the directive 93 42 EWG Following the instructions in this operating manual and conducting regular maintenance work chap 21 are part of the intended use The chambers do not dispose of any measures of explosion protection DANGER Explosion or implosion hazard Danger of poisoning Danger of death Do NOT introduce any substance combustible or exp...

Page 13: ...n be read from outs The chamber is equipped with an additional safety controller temperature safety device class 2 acc to DIN 12880 2007 Visual and audible buzzer signals indicate temperature exceeding Safety measurement and control equipment The safety measuring and control equipment is easily accessible Electrostatic charge The interior parts are grounded Non ionizing radiation Non ionizing radi...

Page 14: ...e heating chamber and the interior side of the doors are all made of stainless steel V2A German material no 1 4301 US equivalent AISI 304 When operating the chamber at temperatures above 150 C 302 F the impact of the oxygen in the air may cause discol oration of the metallic surfaces yellowish brown or blue by natural oxidation processes These colora tions are harmless and will in no way impair th...

Page 15: ...K 56 A Instrument panel B Door handle C Inspection window D Chamber door E Refrigerating machine maintenance access flaps 2 2 Instrument panel 5 7 controller display with touchscreen USB interface Pilot lamp Figure 4 Triangle instrument panel with program controller MB2 and USB interface A B C D E ...

Page 16: ...NDER Individual Customized Solutions 4 Temperature safety device class 2 for over and under temperature option Entry displays for upper 4a and lower 4b temperature limit 5 Ethernet interface for computer communication 5a RS485 interface for computer communi cation option 6 not used 7 2 zero voltage switching outputs via op eration lines MKT option with MK 8 2 zero voltage switching outputs via op ...

Page 17: ...amber de energized condition Off On Figure 6 Main power switch 1 in the MK 56 lateral control panel 2 5 Rear power switch MK MKT 115 240 720 This switch allows completely switching off the chamber de energized condition 1 12 Figure 7 Rear view MK MKT 115 240 720 1 Main power switch On Off 12 Rear power switch ...

Page 18: ...ot used 16 Connection OUT for cooling water outlet with screw thread for hose with union nut option water cooling 17 Connection IN for cooling water inlet with screw thread for hose with union nut option water cooling 18 not used 19 IEC connector plug 20 Compressed air connection option Coupling connector to connect compressed air or the com pressed air dryer option ...

Page 19: ...water outlet with screw thread for hose with union nut water cooling option available via BINDER Individual Customized Solutions 17 Connection IN for cooling water inlet with screw thread for hose with union nut water cooling option available via BINDER Individual Customized Solutions 18 not used 19 Power connection 20 Compressed air connection option Cou pling connector to connect compressed air ...

Page 20: ...ansport piece state of delivery CAUTION Sliding or tilting of the chamber Damage to the chamber Risk of injury by lifting heavy loads Do NOT lift or transport the chamber using the door the handle or the lower housing Do NOT lift the chamber by hand Keep the chamber in upright position Lift chambers from the pallet using technical devices fork lifter Set the fork lifter only from the rear in the m...

Page 21: ...ort 10 C 14 F to 60 C 140 F You can order transport packing and pallets for moving or shipping purposes from BINDER service 3 3 Storage Intermediate storage of the chamber is possible in a closed and dry room Observe the guidelines for temporary decommissioning chap 22 2 Permissible ambient temperature range during storage 10 C 14 F to 60 C 140 F Permissible ambient humidity max 70 r h non condens...

Page 22: ... Chambers with optional water cooling without options compressed air dryer and or voltage and fre quency changer Wall distance rear 100 mm 3 94 in Chambers with optional compressed air dryer Wall distance rear approx 1 m 3 28 ft so that it is pos sible to read the status display of the compressed air dryer on the chamber rear Chambers with voltage and frequency changer rear wall distance of the al...

Page 23: ...cooling option for MK 56 Connect the cooling water outlet before connecting the cooling water inlet Type of suitable water quality Water intake temperature max 10 C 50 F pH value 4 7 connection pressure 4 to 10 bar BINDER GmbH is NOT responsible for the water quality at the user s site Any problems and malfunctions that might arise following use of water of deviating quality is excluded from liabi...

Page 24: ...r flow rate peak value MK 56 approx 0 6 m h 4 3 Installation of the voltage and frequency changer chambers with voltage and frequency changer The voltage and frequency changer is supplied packed separately together with the chamber CAUTION Sliding or tilting of the voltage and frequency changer Damage to the voltage and frequency changer Risk of injury by lifting heavy loads Do NOT lift the voltag...

Page 25: ... and frequency changer at the chamber For this purpose an Allen key size 4 is required Connect the slots at the end of the chassis with two M6 screws to the threads provided below on the rear panel of the chamber see Figure 12 CAUTION Danger of overheating Damage to the voltage and frequency changer Do NOT install the voltage and frequency changer in unventilated recesses Ensure sufficient ventila...

Page 26: ...nnection of the protective conductor of the domestic installations to the chamber s protective conductor meets the lat est technology The protective conductors of the socket and plug must be compatible Prior to connection and start up check the power supply voltage Compare the values to the specified data located on the chamber s type plate left chamber side bottom right hand see chap 1 4 When con...

Page 27: ...he electrical connection of the alternating climate chamber with the voltage and frequency changer proceed in the following order 1 Connect the chamber to the connection socket G of the voltage and frequency changer 2 Establish the power connection of the voltage and frequency changer using the power cable I 3 Turn on the voltage and frequency changer at the power switch H position ON 4 Turn on th...

Page 28: ...there is a timer program available stopwatch function The controller offers various notifications and alarm messages with visual and audible indication and re mote alarms via e mail an event list trace file and the graphical display of the measuring values in the in der chart recorder view The MB2 program controller permits programming temperature cycles and speci fying the fan speed with MK 56 an...

Page 29: ...cons Date time authorization level of the logged in user memory Quick setpoint entry Continue to next screen Back to Normal display Information Program start Setpoint entry Event list Display of active alarms Access to main menu Figure 15 Operating functions of the MB2 controller in normal display sample values with MKF 56 ...

Page 30: ...he Change view icon to toggle between normal display program display and chart recorder display Press the Normal display icon to return from program display and chart recorder display back to Normal display Normal display actual values setpoint values Program display example time program Chart recorder display ...

Page 31: ...ration setpoints actual values and the safety controller Normal display Return from program display or chart recorder display to Normal display Change view Toggle between Normal display program display and chart re corder display Interior lighting Turn on and off the interior lighting Functional icons in individual menus Icon Signification Function Back Return from each menu to Normal display Upda...

Page 32: ...oom Go to Zoom submenu in the history display to select the zoom factor Show scroll buttons Show scroll buttons in the history display to scroll to an instant Hide scroll buttons Hide scroll buttons in the history display to scroll to an instant Information icons referring to chamber conditions Icon Text information Condition Idle mode Controller is in Idle mode Door open Chamber door is open Preh...

Page 33: ...operates as a fixed point controller i e set points can be defined which are then main tained until the next manual change chap 7 1 Timer program operation Stopwatch function during an entered duration the controller constantly equilibrates to the setpoints entered in Fixed value operation mode Time program operation An entered time program is running The controller offers 25 program memory places...

Page 34: ...program settings further information Service submenu The Settings submenu allows general configuration of the controller chap 5 5 1 List of active alarms chap 11 Access to the event list chap 15 2 Setpoint entry for Fixed value operation safety controller settings chap 7 12 2 Start pause cancel an already entered respectively a running time program or start cancel an already entered respectively a...

Page 35: ...ber information chap 15 2 Settings submenu not visible for user with User authorization level chap 14 Program entry submenu for time and week programs chap 9 and 10 Service submenu chap 5 5 3 BINDER Service contact page chap 15 1 Calibrating the touch screen chap 14 4 2 Back to Normal Display Settings submenu Settings of many general controller functions and network settings chap 14 Available only...

Page 36: ...6 2 Turning off the interior lighting automatically chap 14 7 Configuration of the optional RS485 interface setting of the device address chap 14 5 1 Entry of the MAC address and IP address chap 14 5 2 Password protection for web server access chap 14 5 3 Configuration of the e mail server assignment of e mail addresses chap 14 5 4 Back to main menu 5 5 3 Service submenu The Service submenu is ava...

Page 37: ... chamber had before power failure The controller continues to function in the original operating mode it was in previously before the power failure occurred Performance after power failure in Idle mode Control is deactivated Performance after power failure in Fixed value operation mode All functions return to the same status the chamber had before power failure The set points are im mediately resu...

Page 38: ...chamber is turned on and yet the controller display is dark the display is in stand by mode Press on the touchscreen to activate it MK 56 The refrigerating function is available only one hour after turning on the main power switch 1 This is indicated by the notification Preheating phase in the controller display MK MKT 115 240 720 The refrigerating function is available only one hour after turning...

Page 39: ...roller operation is first locked after turning on the unit recognizable by the closed lock icon in the header In the locked view the controller provides all display functions No setting functions are available The setpoints are shaded light grey in normal display Changing them by direct entry in the fixed value operating mode is not possible The functional icons for setpoint entry and program star...

Page 40: ... reduced Technical data refers to 100 fan speed With set point type Limit adapt the safety controller chap 12 2 or the over under tempera ture safety device class 2 option chap 12 3 always when you changed the temperature set point Set the safety controller set point or the set point of the over under temperature safety device class 3 3 option by approx 2 C to 5 C above the controller temperature ...

Page 41: ...roller functions via operation lines Press the Setpoint setting icon to access the Setpoint setting menu from Normal display You can define the switching state of up to 16 operation lines control contacts They are used to activate deactivate special controller functions Operation line Idle mode activates deactivates the operating mode Idle mode Operation lines Switching output 1 up to 4 can be use...

Page 42: ... 56 Mark unmark the checkbox to activate deacti vate the desired function and press the Confirm icon Activated operation line switching status 1 On Deactivated operation line switching status 0 Off The operation lines count from right to left Example Activated operation line Switching output 3 0000000000000100 Deactivated operation line Switching output 3 0000000000000000 ...

Page 43: ...duration Press the Confirm icon Select the field Program start and enter the desired start time of the program in the Program start entry menu Press the Confirm icon The program delay time until program start begins Normal display Information on the bottom of the screen indicates the currently running program and the time already passed The grey bar shows how much time of the whole time is elapsed...

Page 44: ... icon to cancel the program A confirmation prompt is displayed Press the Confirm icon to confirm that the program shall really be cancelled After confirming the message the controller changes to Fixed value operation mode The temperature will then equilibrate to the setpoints of Fixed value operation mode 8 3 Performance after the end of the program After the end of the program the message Device ...

Page 45: ... Starting an existing time program In Normal display press the Program start icon to access the Program start menu Program start menu In the field Program type select the setting Time program In the field Program select the desired program Select the field Program start and enter the desired program start time in the Program start entry menu Press the Confirm icon The program delay time until prog...

Page 46: ...unning time program Press the Program cancelling icon to cancel the program A confirmation prompt is displayed Press the Confirm icon to confirm that the program shall really be cancelled After confirming the message the controller changes to Fixed value operation mode The temperature will then equilibrate to the setpoints of Fixed value operation mode 9 3 Performance after the end of the program ...

Page 47: ...on The program view opens chap 9 5 9 5 Program editor program management Path Main menu Programs Time program Time program menu overview of the existing programs Select an existing program example program 3 or create a new program chap 9 4 The program view opens Program view example program 3 If a new program has been created there is just one program section There are the following options Select...

Page 48: ...ogram Create new section To add a new section select Create new section and press the Confirm icon The program view opens Program view A new section is always added at the very bottom example section 2 9 5 1 Deleting a time program Path Main menu Programs Time program In the Time program menu select the program to be deleted The program view opens In the program view press the Edit icon to open th...

Page 49: ...fy the according value chap 9 7 Press the Edit icon to open the program editor Section editor Edit section menu Select the desired function and press the Confirm icon The section editor offers following options Copy section Replace section Replacing an existing section with the copied section This menu point is visible only after a section has been copied Insert section Adding the copied section T...

Page 50: ...tion Program view Select the program section to be copied example section 1 Section view example section 1 Press the Edit icon to open the section editor Section editor Edit section menu Select Copy section and press the Confirm icon The current section example section 1 is copied The controller returns to the section view Section view example section 1 Press the Close icon to change to the pro gr...

Page 51: ...n editor Section editor Edit section menu Select Replace section to replace the selected section with the copied section or Select Insert section to additionally add the copied sec tion In this case select whether to insert it before or after the selected section Press the Confirm icon 9 6 3 Deleting a program section In the program view select the program section to be deleted The section view op...

Page 52: ...ramp or step Operation lines Repeating one or several sections within a program Temperature setpoint Temperature tolerance range minimum and maximum Fan speed with MK 56 The setting and control ranges for the individual parameters are the same as for Fixed value operating mode chap 7 9 7 1 Section duration Section view partial view Select the field Duration indicating the time Duration entry menu ...

Page 53: ...program section Sudden changes of temperature Steps can be programmed in ramp mode as temperature changes ramps that occur during a very short interval If the duration of this transitional program section is very short minimum entry 1 sec the temperature change will proceed rapidly within the minimum amount of time Step mode Sudden changes of temperature The set point of any program section functi...

Page 54: ...eration lines control contacts They are used to activate deactivate special controller functions Operation line Idle mode activates deactivates the operating mode Idle mode Operation lines Switching output 1 up to 4 can be used to turn on and off any equipment connected to the zero voltage switching outputs DIN sockets 7 and 8 option chap 19 Operation line Compr air dryer serves to activate the co...

Page 55: ... The operation lines count from right to left Example Activated operation line Switching output 3 0000000000000100 Deactivated operation line Switching output 3 0000000000000000 9 7 4 Setpoint entry Select the field Temperature and enter the desired temperature setpoint Setting range MK 50 C 58 F up to 180 C 356 F MKT 80 C 112 F up to 180 C 356 F Confirm entry with Confirm icon The controller retu...

Page 56: ...ce function When requesting rapid value transitions we recommend not programming tolerance values in order to enable the maximum heating up or cooling down speed Section view showing the temperature tolerance band Select the field Tolerance band min and enter the desired lower tolerance band value Setting range 99999 to 99999 Confirm entry with Confirm icon The controller returns to the section vi...

Page 57: ...r of repetitions and enter the desired number of repetitions Setting range 1 to 99 and 1 for infinite Confirm entry with Confirm icon The controller returns to the section view Select the field Start section for repetition and enter the section number at which the repetition should start Setting range 1 up to the section before the currently selected section Confirm entry with Confirm icon The con...

Page 58: ...After completing the settings press the Confirm icon to take over the entries and exit the menu The pro gram starts running If instead you press the Close icon to exit the menu without taking over the entries the program will not start After starting the week program the previously entered week program setpoints are active and will be equilibrated according to the current time Information on the b...

Page 59: ... Select an empty program place Enter the program name and if desired addi tional program information in the correspond ing fields Select the set point course Ramp or Step chap 10 6 1 Press the Confirm icon The program view opens Program view For the first section no weekday is specified Therefore the section is first marked in red and cannot be saved ...

Page 60: ...tions Select a program section to open the section editor chap 10 5 Press the Edit icon to open the program editor Program editor Edit program menu Select the desired function and press the Confirm icon The program editor offers following options Change program name This menu also offers to configure the ramp step mode setting chap 10 6 1 Copy program Replace program Replacing an new or an existin...

Page 61: ...y bottom example section 3 When the section start is spec ified the sections are automatically arranged in the correct chronological order 10 4 1 Deleting a week program Path Main menu Programs Week program In the Week program menu select the program to be deleted The program view opens In the program view press the Edit icon to open the program editor In the program editor select Delete program a...

Page 62: ...fy the according value chap 10 6 Press the Edit icon to open the program editor Section editor Edit section menu Select the desired function and press the Confirm icon The section editor offers following options Copy section Replace section Replacing an existing section with the copied section This menu point is visible only after a section has been copied Insert section Adding the copied section ...

Page 63: ...on 3 When the section start is specified the sections are automatically arranged in the correct chronological order 10 5 2 Copy and insert or replace a program section Section editor Edit section menu Select Copy section and press the Confirm icon The current section example section 1 is copied The controller returns to the program view Program view Select the section to be replaced or before or a...

Page 64: ... the section editor select Delete section and press the Confirm icon The section is deleted The controller returns to the section view 10 6 Value entry for a program section Path Main menu Programs Week program Select the desired program and section The setting and control ranges for the individual parameters are the same as for Fixed value operating mode chap 7 10 6 1 Set point ramp and set point...

Page 65: ...he Confirm icon 10 6 2 Weekday Section view In the field Weekday select the desired weekday With Daily selected this section will run every day at the same time 10 6 3 Start time Section view Select the field Moment Entry menu Moment Select with the arrow keys the desired start moment of the section and press the Confirm icon ...

Page 66: ...al controller functions Operation line Idle mode activates deactivates the operating mode Idle mode Operation lines Switching output 1 up to 4 can be used to turn on and off any equipment connected to the zero voltage switching outputs DIN sockets 7 and 8 option chap 19 Operation line Compr air dryer serves to activate the compressed air dryer option chap 20 6 Operation line Compressed air valve s...

Page 67: ... disappears whereas the alarm will continue until manu al acknowledgement Press the flash icon next to the information icon to access the corresponding text information Normal display showing the text information The currently valid information texts are highlighted in black example Idle mode Condition Information icon Text information Start after condition occurred 1 hour preheating phase no cool...

Page 68: ...MKT 115 240 720 Fault in refrigerating machine Contact BINDER ser vice Compressor overcurrent immediately Alarm messages are displayed in the list of active alarms until acknowledging them They are also shown in the event list 11 2 State of alarm 1 Visual indications in Normal display alarm message screen header flashing in red color 2 Audible alert if the buzzer is enabled chap 11 4 Normal displa...

Page 69: ...on the controller display The alarm remains in the list of active alarms When the alarm condition has ended the visual alarm indication is automatically cleared The alarm is then no longer in the list of active alarms Acknowledging after the alarm condition has ended The buzzer and the visual alarm indication are reset together The alarm is then no longer in the list of active alarms 11 4 Activati...

Page 70: ...mployers liability insurance association for Germany When the entered safety controller set point is reached the overtemperature safety controller turns off the heating fan and refrigeration system This condition state of alarm is indicated visually and additionally with an audible alert if the buzzer is enabled chap 11 4 The alarm persists until the chamber cools down below the configured safety ...

Page 71: ...g Limit or Offset Select the corresponding field Limit or Offset according to the selected mode and enter the desired safety controller setpoint Confirm entry with Confirm icon Regularly check the safety controller setting for set point type Limit or Offset in Fixed value operating mode according to the entered set point temperature value in program mode according to the highest temperature value ...

Page 72: ... alarm remains active until it is acknowledged on the controller and the inner temperature falls below the set safety controller setpoint Then the heating is released again Normal display with safety controller alarm Press the Alarm icon List of active alarms Press the Reset alarm icon 12 2 4 Function check Check the safety controller at appropriate intervals for its functionality It is recommende...

Page 73: ... module the red pilot lamp K1 lights up K2 is without function The controller displays the alarm message Temp safety device chap 11 1 2 Additionally there is an audible alert provided that the buzzer has not been deactivated chap 11 4 Let the chamber heat up or cool down to the defined safety tempera ture range Then reset the alarm message on the controller see chap 11 3 to re activate the chamber...

Page 74: ...onfiguration and network settings and for operating those controller func tions required for operating the chamber Restricted access to service data Password factory setting 2 The passwords for Admin and User authorization levels can be changed in the log out submenu chap 13 3 User authorization level Standard authorization level for the chamber operator Authorization for operating the controller ...

Page 75: ... As long as no user is registered controller opera tion is locked recognizable at the closed lock icon in the header This requires that the user man agement has been activated by the assignment of passwords for the individual authorization levels Password protection for at least one level deactivated operation without user login is possible If passwords have not been assigned for all au thorizatio...

Page 76: ...have been assigned only for some of the authorization levels a user without login password entry has access to the functions of the highest authorization level without password protection Display when only some of the authorization levels are password protected example no protection for the Us er and Admin levels and no user has logged in The user s effective authorization due to lack of pass word...

Page 77: ...ion of user type example All selection possibilities are password protected Controller with logged in user After completing the settings press the Confirm icon to take over the entries and exit the menu or press the Close icon to exit the menu without taking over the entries Controller with deac tivated pass word ...

Page 78: ...h logged in user Controller without a user logged in User logoff with User authorization Controller with logged in user Controller without a user logged in 13 4 User change If the password function has been deactivated chap 13 5 2 this function is not available Path Main menu User User change Controller with logged in user ...

Page 79: ...This function is not available for a user logged in with User authorization 13 5 1 Password change A logged in user can change the passwords of his current level and of the next lower level s Example A user with Admin authorization can change the passwords for the Admin and User author ization levels Path Main menu User Password User logged in with Service or Admin authorization ...

Page 80: ...u can select different keyboards to enter uppercase and lowercase letters digits and special characters All types of characters can be combined within one single password Example access the digit entry window Entry of digits To confirm the entry press the Confirm icon Repeat the password entry for confirmation sample picture For each character of the password the re quired keyboard appears automat...

Page 81: ...e next lower level s To do this no password is entered during a password change Path Main menu User Password Controller with logged in user e g with Admin authorization Select the authorization level for which the password shall be deleted Do NOT enter anything in the Password screen Press the Confirm icon Do NOT enter anything in the Confirm password screen Press the Confirm icon The password is ...

Page 82: ... level was deleted therefore every user without login has full access to the functions of the Admin authorization level If access to this level shall become password protected again the user can assign a new password for the Admin authorization level with the Password function Path Main menu User Password Controller with deactivated password for Service or Admin author ization Select the authoriza...

Page 83: ... levels Path Main menu User Activation code Controller with logged in user Activation code menu Select the first of the four entry fields Activation code entry window Enter the first four characters of the activation code and press the Confirm icon Select the next of the four entry fields and proceed accordingly until the entire code has been entered Activation code menu with entered code sample v...

Page 84: ...4 1 Selecting the controller s menu language The MB2 program controller communicates by a menu guide using real words in German English French Spanish and Italian Path Main menu Settings Chamber Chamber submenu Select the desired language Chamber submenu Select if there shall be a language query after restarting the chamber and press the Confirm icon Return to Normal display with the Back icon to ...

Page 85: ... the desired setting Automatic or Inactive Date and time submenu Select the desired time zone and press the Con firm icon Date and time submenu Select the desired start of the daylight saving time Date and time submenu Select the desired end of the daylight saving time and press the Confirm icon After completing the settings press the Confirm icon to take over the entries and exit the menu or pres...

Page 86: ...e of the temperature unit between C and F If the unit is changed all values are converted accordingly C degree Celsius F degree Fahrenheit 0 C 31 F 100 C 212 F Conversion value in F value in C 1 8 32 14 4 Display configuration 14 4 1 Adapting the display parameters This function serves to configure parameters like display brightness and operating times Path Main menu Settings Display Display Displ...

Page 87: ...s operation is activated and enter the time with the arrow keys Confirm entry with Confirm icon Select the field End continuous operation only possible if continuous operation is activated and enter the time with the arrow keys Confirm entry with Confirm icon After completing the settings press the Confirm icon to take over the entries and exit the menu or press the Close icon to exit the menu wit...

Page 88: ...ce The device address is required to recognize chambers with this interface type in a network e g when connecting it to the optional BINDER APT COM 4 Multi Management Software chap 20 1 In this case do not change the other parameters Path Main menu Settings Serial interfaces Serial interfaces submenu Select the desired setting in the field Baud rate Select the desired setting in the field Data for...

Page 89: ...ess the subnet mask and the standard gateway manually Select DNS device name and enter the DNS device name Confirm entry with Confirm icon In the field DNS server address select the de sired setting Automatic or Manual With selection Manual you can enter the DNS server address manually After completing the settings press the Confirm icon to take over the entries and exit the menu or press the Clos...

Page 90: ...ist or error messages In this view no settings can be changed Path Main menu Settings Web server Webserver submenu In the field Password active select the desired setting Yes or No Select the field User name and enter the desired user name Confirm entry with Confirm icon Select the field Password and enter the desired password Confirm entry with the Confirm icon Select the field Automatic log out ...

Page 91: ...ing None or SMTP auth With the setting SMTP auth you can enter a password under Email password Select the field Email user name and enter the desired user name Confirm entry with Confirm icon Select the field SMTP mail server URL and enter the SMPT mail server URL Confirm entry with Con firm icon Select the field SMTP port number and enter the desired port number Standard setting 25 Confirm entry ...

Page 92: ...SB stick bevor pulling it Export new chart recorder data DAT Export chart recorder data which have been added since last export in dat format Export all chart recorder data DAT Export all chart recorder data in dat format Export all chart recorder data csv Export all chart recorder data in csv format Import configuration and programs Import configuration and timer time week programs Export configu...

Page 93: ...ly Path Main menu Settings Various Various submenu Select the field Time interval light Time interval light entry menu Enter the time in seconds after which the light shall turn off automatically Setting range 0 sec up to 3600 sec After completing the settings press the Confirm icon to take over the entries and exit the menu or press the Close icon to exit the menu without taking over the entries ...

Page 94: ...o menu Select the desired information Select Program operation to see infor mation on a currently running program Select Setpoints to see information on the entered setpoints and operation lines Select Actual values to see information on the current actual values Select Safety controller to see information on the safety controller status ...

Page 95: ...lowing a modification of the language setting chap 14 1 or the storage inter val of the chart recorder chap 16 2 the Event list is cleared 15 4 Technical chamber information Path Main menu Device info Chamber name and setup Versions of CPU I O module and safety con troller for BINDER Service Information on digital and analog inputs and outputs and phase angle outputs for BINDER Service Information...

Page 96: ...e recorder of the controller You can export them using the controller s USB interface and send them to BINDER Service use function Export service data to USB stick chap 14 6 BINDER Service will evaluate the data using an analyzing tool Activating the self test mode In order to allow an optimum comparison of the determined characteristic values with the reference characteristic values the ambient t...

Page 97: ...ws you to cancel the self test or deactivate the self test mode after the chamber has com pleted the self test or the self test has been cancelled Alarm message Self test finished The chamber is in Fixed value mode and equili brates to the indicated set points With enabled buzzer the buzzer sounds Press the Alarm icon to access the Active alarms menu Press the Reset alarm icon to mute the buzzer T...

Page 98: ...rom the recorded period 16 1 Views Press the Change view icon to access the pen recorder display 16 1 1 Show and hide legend Show legend Hide legend Press the Show legend icon to display the legend on the right side of the display Legend shown on the right side of the display 16 1 2 Switch between legend pages Switch legend Press the Switch legend icon to switch between the legend pages 1 st page ...

Page 99: ...or open B1 Anti condensat B2 and Compressed air B3 are displayed 16 1 4 History display History display Press the History display icon to change to the history display History display The chart recorder is paused Data recording continues in the background Move the central red line by tapping and holding to the desired position The legend at the right side shows the values of the current line posit...

Page 100: ...bmenu Curve selection submenu Select the curves to be displayed by checking the checkbox of the corresponding parameter Press the Confirm icon History display Search the required instant Search Press the Search icon to access the Search submenu Search submenu Select the required instant by entering its date and time and press the Confirm icon ...

Page 101: ...he zoom factor and press the Confirm icon History display Show and hide scroll buttons to scroll to an instant Show scroll buttons Hide scroll buttons Press the Show scroll buttons icon to access the Page selection submenu Page selection submenu Scroll buttons are shown on the left and on the right Use them to move along the timeline ...

Page 102: ... shorter the data representation will be In the field Storage values select the desired value type to be displayed For scaling the representation select the desired minimum and maximum temperature value and enter the desired value Temperature display range 50 C MK 80 C MKT up to 180 C Confirm entry with Confirm icon CAUTION Setting the storage rate or rescaling minimum and or maximum clears the me...

Page 103: ...o much ice on the evaporator is noticeable by reduced refrigerating performance Operation with temperature set points below 0 C 32 F While operating the chamber with set points below 0 C 32 F condensation is possible at the inner sur face of the door around the door gasket In case of heavy condensation check tightness of the door gasket After one or two days operation at a set point below 0 C 32 F...

Page 104: ...ases On refrigeration machine operating Off refrigeration machine off If possible use the anti condensation protection only during warm up phases If necessary it can also be activated during hold phases Do NOT use the anti condensation protection above a temperature set point of 20 C 68 F maximum To obtain optimal warming results without condensation on the samples program a heating gradient of ap...

Page 105: ...tput 3 and 4 via DIN socket 8 in the lateral control panel OUTPUT TRACK 1 2 24V MAX 2 5A OUTPUT TRACK 3 4 24V MAX 2 5A Figure 16 Pin configuration of DIN sockets 7 left and 8 right DIN socket 7 Operation line Switching output 1 Operation line Switching output 2 Pin 1 Pin Pin 2 Make Pin 4 Pin Pin 5 Make DIN socket 8 Operation line Switching output 3 Operation line Switching output 4 Pin 1 Pin Pin 2...

Page 106: ... are equipped with a keyboard and a large LCD display alarm functions and a real time function Measure ment data are recorded in the Data Logger and can be read out after the measurement via the RS232 interface of the Data Logger It offers a programmable measuring interval and permits storing up to 64000 measuring values Reading out is done with the Data Logger evaluation software You can give out...

Page 107: ...for the compressed air supplied to the compressed air dryer Quality of the air DIN ISO 8573 1 2010 4 4 3 No water must enter into the compressed air dryer danger of destruction No oil must enter into the compressed air dryer Oil is the main cause of damage for the compressed air dryer and shortens its life span Supply pressure 6 8 bar domestic connection If a different connection pressure is requi...

Page 108: ...nd an annual maintenance interval An exchange is also necessary when the status display on the rear panel is lit or flashes in yellow Check the status display approx once per month Normal operating state Filter elements and desiccant cartridges must be replaced Contact BINDER Service Alarm Contact BINDER Service Status display Figure 18 Rear chamber view with optional compressed air dryer example ...

Page 109: ...ter pipe max inlet temperature 10 C Connection of cooling water inlet please refer to chap 4 2 Connection of cooling water outlet please refer to chap 4 1 20 8 Object temperature display with flexible Pt 100 temperature sensor option The object temperature display enables the determination of the actual temperature of the charging mate rial during the whole process The object temperature is measur...

Page 110: ... service log book equipment records In the course of this annual maintenance a leak test shall be carried out in accordance with Regulation EU 517 2014 Article 4 and Article 10 1 b The warranty becomes void if maintenance work is conducted by non authorized personnel Replace the door gasket only when cold Otherwise the door gasket may become damaged With an increased amount of dust in the ambient ...

Page 111: ... plug The interior of the chamber must be kept clean Thoroughly remove any residues of test mate rial Wipe the surfaces with a moistened towel In addition you can use the following cleaning agents Exterior surfaces inner chamber racks door gaskets Standard commercial cleaning detergents free from acid or halides Alcohol based solutions We recommend using the neutral cleaning agent Art No 1002 0016...

Page 112: ...s from the surfaces with a moistened towel Let the chamber dry Soapsuds may contain chlorides and must therefore NOT be used for cleaning With every decontamination method always use adequate personal safety controls Following cleaning leave the chamber door open or remove the access port plugs The neutral cleaning agent may cause health problems in contact with skin and if ingested Follow the ope...

Page 113: ... lack of cleaning is excluded from liability by BINDER GmbH With every decontamination method always use adequate personal safety controls In case of contamination of the interior by biologically or chemically hazardous material there are two possible procedures depending on the type of contamination and charging material 1 Spray the inner chamber with an appropriate disinfectant Before start up t...

Page 114: ...r security reasons we cannot accept a chamber delivery if it does not carry an authorization number Return address BINDER GmbH Abteilung Service Gänsäcker 16 78502 Tuttlingen Germany 22 Disposal 22 1 Disposal of the transport packing Packing element Material Disposal Straps to fix packing on pallet sizes 56 115 240 Plastic Plastic recycling Wooden transport box size 720 option for sizes 56 115 240...

Page 115: ...ding to the German national law for electrical and electronic equipment Elektro und Elektronikgerätegesetz ElektroG from 20 Octo ber 2015 BGBl I p 1739 or contact BINDER service who will organize taking back and disposal of the chamber according to the German national law for electrical and electronic equipment Elektro und El ektronikgerätegesetz ElektroG from 20 October 2015 BGBl I p 1739 CAUTION...

Page 116: ...ional use They must not be disposed of at public col lecting points The chambers bear the symbol for the marking of electrical and electronic equipment man ufactured placed on the market in the EC after 13 August 2005 and be disposed of in sep arate collection according to the Directive 2012 19 EU on waste electrical and electronic equipment WEEE WEEE marking crossed out wheeled bin with solid bar...

Page 117: ...nfection cannot be safely removed must be considered as special waste according to national law Dispose of it accordingly The refrigerants used 452A and R 23 MKT only are not inflammable at ambient pressure They must not escape into the environment In Europe recovery of the refrigerants 452A GWP 2140 and R23 GWP 12100 is mandatory according to regulation No 842 2006 EC Ensure the compliance with t...

Page 118: ...ber doesn t heat up Heating element defective Contact BINDER service Semiconductor relay defective Chamber doesn t heat up when turned on Safety controller responds Inner chamber temperature has reached the safety control ler setpoint Safety controller set too low Acknowledge the alarm on the con troller Check temperature setpoint setting If appropriate select suitable safety controller setpoint c...

Page 119: ...efore operating the chamber MK MKT 115 240 720 Main power switch 1 and or rear power switch 12 turned on less than 1 hour before operat ing the chamber Turn on the main power switch 1 and or the rear power switch 12 at least one hour before operating the chamber Controller No chamber function dark display Display in standby mode Press on touchscreen Main power switch 1 not turned on Turn on the ma...

Page 120: ...f at least one second Ramp temperature transitions are only realized as steps Setting step has been select ed Select setting ramp Acknowledging the alarm does not cancel the alarm state Cause of alarm persists Remove cause of alarm If the alarm state continues contact BINDER service Alarm message or or Sensor rupture between sen sor and controller or Pt 100 sensor defective Contact BINDER service ...

Page 121: ...pped with an internal protection not accessible from outside If these fuses have responded please contact an electronic engineer or BINDER Service 24 3 Definition of usable volume The usable volume illustrated below is calculated as follows c c b a C B A b a A B C internal dimensions W H D a b c wall separation a 0 1 A b 0 1 B c 0 1 C VUSE A 2 a B 2 b C 2 c Figure 19 Determination of the useable v...

Page 122: ...Window height mm inch 288 11 3 222 8 74 300 11 81 300 11 81 Doors Number of doors 1 1 1 1 Interior dimensions Width mm inch 400 15 7 600 23 62 735 28 94 1200 47 24 Height mm inch 420 16 5 480 18 90 700 27 56 1020 40 16 Depth mm inch 318 12 5 400 15 75 443 17 44 600 23 62 Interior volume l cu ft 60 2 1 115 4 06 228 8 05 734 25 92 Racks Quantity of racks regular 1 1 1 1 Quantity of racks max 4 4 6 1...

Page 123: ...9 13 Over voltage category acc to IEC 61010 1 II II II Pollution degree acc to IEC 61010 1 2 2 2 Fuse A 16 16 16 Environment specific data Noise level mean value dB A 59 62 62 65 Noise level mean value with optional compressed air dryer short term dB A 85 85 85 Noise level mean value with voltage and frequency changer dB A 67 67 67 Energy consumption at 20 C 68 F Wh h 600 650 1300 1900 Filling wei...

Page 124: ...ch 200 7 87 200 7 87 200 7 87 Window width mm inch 288 11 34 508 19 99 508 19 99 Window height mm inch 222 8 74 300 11 81 300 11 81 Doors Number of doors 1 1 1 Interior dimensions Width mm inch 600 23 62 735 28 94 1200 47 24 Height mm inch 480 18 90 700 27 56 1020 40 16 Depth mm inch 400 15 75 443 17 44 600 23 62 Interior volume l cu ft 115 4 06 228 8 05 734 25 92 Racks Quantity of racks regular 1...

Page 125: ...value dB A 64 64 65 Noise level mean value with optional compressed air dryer short term dB A 85 85 85 Noise level mean value with voltage and frequency changer dB A 67 67 67 Energy consumption at 20 C 68 F Wh h 800 1400 2200 Filling weight of refrigerant R 452A 1 st stage cooling GWP 2140 kg lbs 1 60 3 53 2 20 4 85 5 00 Filling weight of refrigerant R23 2 nd stage cooling GWP 12100 kg lbs 0 32 0 ...

Page 126: ...right MK MKT 720 1 rack stainless steel Aeration venting Four castors 2 lockable Options accessories Additional rack stainless steel Perforated rack stainless steel Reinforced rack with 1 set of rack lockings Securing elements for additional fastening of racks 4 pieces Lockable door Access ports 30mm 50mm 80mm 100mm 125mm left or right with silicone plug Over under temperature safety device class ...

Page 127: ... inside 6005 0262 6005 0151 6005 0188 6005 0199 Door gasket silicone outside 6005 0263 6005 0152 6005 0157 6005 0173 Description Art No Plug for silicon access port d50 6016 0032 Plug for silicon access port d 80 6016 0029 Data Logger Kit T 220 8012 0715 Door switch 5019 0061 Neutral cleaning agent 1 kg 1002 0016 Validation service Art No Qualification folder IQ OQ for MK 8012 0863 Qualification f...

Page 128: ...MK MKT E5 03 2019 page 128 158 24 8 MK heating up and cooling down graphs Heating up time MK 56 Temperature C Time minutes Cooling down time MK 56 Temperature C Time minutes ...

Page 129: ...MK MKT E5 03 2019 page 129 158 Heating up time MK 115 Cooling down time MK 115 Temp C Time min Time min Temp C ...

Page 130: ...MK MKT E5 03 2019 page 130 158 Heating up time MK 240 Cooling down time MK 240 Temp C Time min 50 0 50 100 150 30 60 90 120 150 200 Temp C Time min 50 0 50 100 150 10 20 30 40 50 60 70 80 200 ...

Page 131: ... 03 2019 page 131 158 Heating up time MK 720 Cooling down time MK 720 50 0 50 200 Time min Temp C 150 10 20 30 40 50 60 70 80 90 100 110 100 50 0 50 100 150 200 10 20 30 40 50 60 70 80 90 100 110 Time min Temp C ...

Page 132: ...ating up and cooling down graphs Heating up time MKT 115 Cooling down time MKT 115 50 100 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Time min Temp C 100 100 50 0 50 100 150 200 Time min 10 20 30 40 50 60 70 80 90 100 110 Temp C 200 150 0 50 ...

Page 133: ...3 2019 page 133 158 Heating up time MKT 240 Cooling down time MKT 240 10 20 30 40 50 60 70 80 90 100 200 160 120 80 40 0 40 80 Time min Temp C 5 10 15 20 25 30 35 40 45 50 Time min 200 160 120 80 40 0 40 80 Temp C ...

Page 134: ... 134 158 Heating up time MKT 720 Cooling down time MKT 720 100 50 0 50 100 150 200 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Time min 100 50 0 50 100 150 200 10 20 30 40 50 60 70 80 90 100 110 120 Time min Temp C Temp C ...

Page 135: ...compensation Power Watt Temperature C MK 115 heat compensation 0 500 1000 1500 2000 2500 3000 3500 40 0 40 0 39 0 35 6 30 4 26 5 18 8 10 6 4 4 1 7 17 8 32 0 58 0 Watt Temperature MK 240 heat compensation 0 500 1000 1500 2000 2500 3000 3500 43 40 38 32 21 11 1 18 36 Wat t ...

Page 136: ...40 34 28 22 17 14 8 4 1 4 8 13 19 Watt Temperature Bringing in a heat load leads to continuous operation of refrigerating machine In this case frequent maintenance intervals are necessary 24 11 MKT heat compensation MKT 115 heat compensation 70 60 50 40 30 20 10 0 10 20 30 0 500 1000 1500 2000 2500 Watt Temperature ...

Page 137: ... Bringing in a heat load leads to continuous operation of refrigerating machine In this case frequent maintenance intervals are necessary 80 60 40 20 0 20 40 Watt Temperature 0 1000 2000 3000 4000 5000 6000 7000 80 60 40 20 0 20 40 Watt Temperature 0 500 1000 1500 2000 2500 3000 3500 ...

Page 138: ...MK MKT E5 03 2019 page 138 158 24 12 Dimensions MK 56 dimensions mm ...

Page 139: ...MK MKT E5 03 2019 page 139 158 MK MKT 115 dimensions mm ...

Page 140: ...MK MKT E5 03 2019 page 140 158 MK 240 dimensions mm ...

Page 141: ...MK MKT E5 03 2019 page 141 158 MKT 240 dimensions mm ...

Page 142: ...MK MKT E5 03 2019 page 142 158 MK MKT 720 dimensions mm ...

Page 143: ...MK MKT E5 03 2019 page 143 158 25 Certificates and declarations of conformity 25 1 EU Declaration of Conformity for MK ...

Page 144: ...MK MKT E5 03 2019 page 144 158 ...

Page 145: ...MK MKT E5 03 2019 page 145 158 ...

Page 146: ...MK MKT E5 03 2019 page 146 158 25 2 EU Declaration of Conformity for MKT ...

Page 147: ...MK MKT E5 03 2019 page 147 158 ...

Page 148: ...MK MKT E5 03 2019 page 148 158 ...

Page 149: ...MK MKT E5 03 2019 page 149 158 25 3 Certificate for the GS mark of conformity of the Deutsche Gesetzliche Un fallversicherung e V German Social Accident Insurance DGUV ...

Page 150: ...MK MKT E5 03 2019 page 150 158 ...

Page 151: ...MK MKT E5 03 2019 page 151 158 26 Product registration 26 1 Registering a BINDER chamber ...

Page 152: ... APT COM 4 BASIC Edition Administration of up to five connected chambers Log management creating deleting archiving Documentation of recording values Central overview of all chambers in both graphic and tabular form Graphical presentation of recording values Graphical numerical program editor Manual export of recording values CSV PDF file Multilingual user interface German English French Spanish I...

Page 153: ...or das Gerät Bauteil eintrifft Eine weitere Kopie soll dem Gerät Bauteil beigefügt sein Ggf ist auch die Spedition zu informieren Incomplete information or non conformity with this procedure will inevitably lead to substantial delays in processing Please understand the reason for this measure which lies outside our area of influence and will help us to speed up this procedure Unvollständige Angabe...

Page 154: ...us substances weder giftige noch sonstige gefährliche Stoffe enthält oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstandene Reaktionsprodukte weder giftig sind noch sonst eine Gefährdung darstellen Eventual residues of hazardous substances have been removed evtl Rückstände von Gefahrstoffen entfernt wurden 4 2 For tox...

Page 155: ...ben entsteht haften und BINDER gegen eventuell entstehende Schadenansprüche Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with regard to third parties in this instance especially the employees of BINDER GmbH who have been entrusted with the handling repair of the unit component Es ist uns bekannt dass wir gegenüber Dritten ...

Page 156: ...t any time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240V Size does not fit space Transport Damage Shock watch tripped pictures Other specify below _____________________ Is there a replacement PO Yes No If yes PO If yes Date PO placed Purchase order numbe...

Page 157: ...__________________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list under 3 1 a ____________________________________________________________________________ b ____________________________________________________________________________ c _________________________________...

Page 158: ...for all damages that are a con sequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name _______________________________________________________________________ Position _______________________________________________________________________ Company _______________________________________...

Page 159: ......

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