Big Backyard HILLCREST F23270 Page 29 Installation And Operating Instructions Manual Download

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Step 7: Roof Assembly

Part 1

Wood Parts

Hardware

3 x

#8 x 3” Wood Screw

2394

Fig. 7.1

4 x

Roof Support 2 x 3 x 34-1/4”

2 x

Joist 2 x 2 x 33-1/2”

2394

2417

2394

2417

2394

Attach 1 (2394) Roof Support to another at the peak using 1 (S4) #8 x 3” Wood Screw. Do this twice so you

have 2 Roof Support Assemblies. (fig. 7.1)

Attach 1 (2417) Joist to another at the peak using 1 (S4) #8 x 3” Wood Screw. (fig. 7.1)

Summary of Contents for HILLCREST F23270

Page 1: ...ESIDENTIAL HOME USE ONLY Not intended for public areas such as schools churches nurseries day cares or parks Two person assembly WARNING 28 32 9 15 2 26 28 HILLCREST 21 4 3403270 Rev 02 14 2013 Table...

Page 2: ...children to play on the play set until the assembly is complete and the unit is properly anchored WARNING WARNING Safe Play Instructions Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISIO...

Page 3: ...3 support solowavedesign com...

Page 4: ...4 support solowavedesign com...

Page 5: ...5 support solowavedesign com...

Page 6: ...and add washers to eliminate this condition Extra washers have been provided for this purpose This identifies information that requires special attention Improper assembly could lead to an unsafe or d...

Page 7: ...GTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer 1 4 0 25 6mm Hex Bolt 1 4 6mm...

Page 8: ...3 8 15 9 5 8 1505mm SOLO WAVE DESIGN WOOD PROFILES LENGTH CONVERSION For example 1 inch 25 4mm BOARD LENGTH 59 59 25 inches 59 25 inches x 25 4mm Dimensions in brackets mm represent millimetres 5 4 x...

Page 9: ...Siding 3 8 x 3 1 2 x 12 1 8 3632411 Box 3 CE Siding 3 8 x 3 1 2 x 5 7 8 2411 10 pc 3632412 Box 3 CE Siding 3 8 x 3 1 2 x 12 1 8 2412 7 pc 1 pc 2384 3632384 Box 3 Post Support 1 x 4 x 13 3 8 4 pc 1808...

Page 10: ...l Support 1 x 4 x 24 1 4 Box 4 3641858 1 pc 2405 Wall Board 1 x 4 x 25 7 8 Box 3 3632405 2 pc 2359 A Frame Top Side 1 x 4 x 49 3 4 Box 4 3632359 1 pc 2422 Lower Back 1 x 4 x 46 1 2 Box 4 3632422 1 pc...

Page 11: ...2406 Wall Board 1 x 5 x 19 3 4 Box 2 3632406 2 pc 2387 Side Arch 1 x 5 x 38 1 4 Box 4 3632387 1 pc 2372 Front Ground 1 x 5 x 88 Box 2 3632372 1 pc 2423 A Frame Floor D 1 x 5 x 60 11 32 Box 2 3632423 2...

Page 12: ...A Frame Floor 1 x 6 x 20 11 16 Box 2 3632368 1 pc 0702 CE Wall Boards 1 x 6 x 23 1 2 Box 2 3630702 2 pc 2105 Bench Post 5 4 x 4 x 14 Box 3 3632105 1 pc 2404 Tunnel Top Cross 5 4 x 3 x 16 1 2 Box 4 36...

Page 13: ...rame Tread 5 4 x 4 x 22 1 8 Box 4 3632360 1 pc 2401 Tunnel Right End 5 4 x 4 x 23 7 16 Box 3 3632401 1 pc 2363 Bench 5 4 x 6 x 41 Box 3 3632363 1 pc 2370 Floor Back 5 4 x 5 x 46 3 4 Box 2 3632370 1 pc...

Page 14: ...ort Upright 2 x 3 x 33 Box 4 3632140 4 pc 2394 Roof Support 2 x 3 x 34 1 4 Box 3 3632394 4 pc 2364 Block 2 x 4 x 13 Box 2 3632364 2 pc 2382 MK Post 2 x 3 x 77 1 2 Box 2 3632382 1 pc 2373 Front Tunnel...

Page 15: ...2366 Box 4 Centre Post 2 x 4 x 32 3 4 1 pc 2390 3632390 Box 4 SW Mount 2 x 4 x 34 1 2 1 pc 1863 3641863 Box 3 SW Post 2 x 4 x 86 11 16 2 pc 2352 3632352 Box 3 A Frame Access R 2 x 4 x 66 3 16 1 pc 235...

Page 16: ...13 16 Box 4 3632379 2 pc 0620 SL Brace 2 x 2 x 12 1 2 Box 3 3640620 2 pc 2385 Roof Upright 2 x 2 x 20 Box 2 3632385 1 pc 1825 Back Beam 2 x 6 x 83 5 8 Box 3 3631825 1 pc 1868 Table Support 2 x 2 x 38...

Page 17: ...3 16 x 16 3 8 x 43 5 16 Box 4 3608197 8197 0318 3650318 Box 1 1 1 4 x 1 1 2 x 14 Ground Stake 7 pc 3681578 Box 1 Part Identification Reduced Part Size 1 1 8 x 15 7 8 Tennon Dowel 578 1 x 5 1 x 4 1 x...

Page 18: ...2 1 2 9277222 35pc H2 Hex Bolt 1 4 x 2 9277220 10pc H11 Hex Bolt 1 4 x 2 3 4 9277223 5pc H12 Hex Bolt 1 4 x 3 9277230 9pc H5 Hex Bolt 1 4 x 4 1 2 9277242 4pc H7 Hex Bolt 1 4 x 5 1 2 9277252 15pc H4 He...

Page 19: ...7pc G5 Hex Bolt 5 16 x 4 1 2 9277342 3pc G4 Hex Bolt 5 16 x 4 9277340 2pc G8 Hex Bolt 5 16 x 2 9277320 2pc Z Hex Bolt 5 16 x 6 9277360 4pc G7 Hex Bolt 5 16 x 5 1 2 9277352 2pc G10 Hex Bolt 5 16 x 3 92...

Page 20: ...Screw 12 x 2 9264620 10pc PB2 Pan Bolt 1 4 x 1 1 4 9274211 20pc LW2 5 16 Lock Washer 9253300 20pc TN2 5 16 T Nut 9285300 18pc S6 Pan Screw 12 x 1 9264610 9pc BN1 1 4 Barrel Nut 9248200 4pc S18 Wood Sc...

Page 21: ...3724943 42 Belt Swing Yellow w welded chain 1X 3200184 Triangle Plate 4pk 2X 9200140 MB Mount Strap 2X 9200300 Monkey Brkt 1X 3533860 39 Glider Rope Chain 4pk w welded chain 1X 3201710 Door Hardware 1...

Page 22: ...the Consumer Relations Department Please refer to Page 6 for proper hardware assembly Each step indicates which bolts and or screws you will need for assembly as well as any flat washers lock washers...

Page 23: ...1 B Make sure shoulder of dowel is against each rail before pre drilling pilot holes Drill 1 8 pilot holes through the rails and into the dowels to prevent splitting fig 2 2 C Attach 858 1 1 8 x 18 5...

Page 24: ...x Bolt Thru Swing Hanger pkg of 4 1 x Triangle Plate pkg of 4 1 x Front Beam 2 x 6 x 83 5 8 1 x Back Beam 2 x 6 x 83 5 8 1826 1825 Fig 3 4 Bolt Thru Swing Hangers Wood Parts Hardware Other Parts Fig 3...

Page 25: ...er flat washer and t nut fig 4 1 B Attach 1862 SW Support to both 1863 SW Posts and 1856 SW Upright using 3 G5 5 16 x 4 1 2 Hex Bolts with lock washer flat washer and t nut fig 4 1 Wood Parts Hardware...

Page 26: ...sembly flares out at an angle fig 5 4 D Attach 2 Glider Hangers to the Swing Beam Assembly using 2 G7 5 16 x 5 1 2 Hex Bolts with 2 flat washers and lock nut per Glider Hanger fig 5 1 and 5 3 Wood Par...

Page 27: ...e then attach Catch Plate using 2 S18 6 x 1 Wood Screws fig 6 1 and 6 2 B On the inside of 8197 Door Panel beside the Catch Plate attach 1 Door Handle using 2 S13 6 x 5 8 Pan Screws fig 6 1 and 6 2 Ot...

Page 28: ...ll Window from the outside and attach with 8 S13 6 x 5 8 Pan Screws fig 6 3 E Attach 2 Door Hinges on the outside of the 8197 Door Panel on the opposite side from the Door Handle Judge spacing based o...

Page 29: ...Roof Support 2 x 3 x 34 1 4 2 x Joist 2 x 2 x 33 1 2 2394 2417 2394 2394 S4 2417 2394 2394 S4 S4 A Attach 1 2394 Roof Support to another at the peak using 1 S4 8 x 3 Wood Screw Do this twice so you h...

Page 30: ...ach 1 2421 Cedar Roofing at the bottom of the Roof Support Assembly on each side making sure they are flush to each 2394 Roof Support with 3 S0 8 x 7 8 Truss Screws per board fig 7 2 and 7 4 E On one...

Page 31: ...e B Make sure assembly is square and then fasten 2371 Floor End to 2383 Posts with 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer fig 8 1 C Tighten all bolts D Install one 1 4 T nut into 2371 Floor End...

Page 32: ...s loose B Make sure assembly is square and then fasten 2371 Floor End to 2383 Posts with 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer and 2387 Side Arch to posts with 2 S2 8 x 1 1 2 Wood Screws fig 9...

Page 33: ...t washer fig 10 1 E Loosely attach 2366 Centre Post to 2350 Front Floor with 1 H5 1 4 x 4 1 2 Hex Bolt with lock washer flat washer and t nut from outside the assembly and to 2380 Middle Front with 1...

Page 34: ...g 11 1 D Tight to the bottom of 2370 Floor Back and bevelled edges flush to outside edge of 2383 Posts attach 1 2113 Gussett II to each side using 2 LS3 1 4 x 3 Lag Screws with flat washer per gusset...

Page 35: ...shown in fig 12 1 C On the Front Wall on the Access Wall side place 2375 Long Joist on the inside of 2350 Front Floor and 2379 Mid Joist on the outside of 2350 Front Floor with the long edge flat to t...

Page 36: ...rting on the Access Wall side place 3 1851 Cedar Floor Boards 3 2415 Cedar Floor Boards 1 2416 Cedar Gap Board so the gap in the board fits around 2366 Centre Post 1 more 2415 Cedar Floor Board and 1...

Page 37: ...rdware Fig 13 1 4 x 8 x 2 1 2 Wood Screw 2 x Ground Stake 1 1 4 x 1 1 2 x 14 0318 S3 Step 13 Attach Ground Stakes MOVE FORT TO FINAL LOCATION FINAL LOCATION MUST BE LEVEL GROUND WARNING To prevent tip...

Page 38: ...st Support to posts with 3 S2 8 x 1 1 2 Wood Screws per board fig 14 1 and 14 2 B Tight to the top and flush to the inside edge of each 2383 Post attach 1 2364 Block to each 2384 Post Support with 4 S...

Page 39: ...of each 2384 Post Support and flush to the outside edges of each 2364 Block Attach to each 2364 Block with 4 H2 1 4 x 2 Hex Bolts with lock washer flat washer and t nut per board fig 14 3 and 14 4 D O...

Page 40: ...h 2 Corner Braces to each 2420 Bottom Gable with 2 S5 8 x 1 2 Pan Screws per brace The Corner Braces should be centred over the outside arches as shown in fig 15 1 and 15 2 Hardware Fig 15 1 Fig 15 2...

Page 41: ...fig 15 3 All four Corner Braces should sit on the outside face of each 0348 SL Ground fig 15 3 and 15 4 D Attach each Corner Brace to the 0348 SL Grounds with 1 S5 8 x 1 2 Pan Screw per brace fig 15...

Page 42: ...t the measured spot to 2394 Roof Supports and 2420 Bottom Gable with 2 S2 8 x 1 1 2 Wood Screws per board fig 16 1 B Tight to the underside of the Roof at the peak of each Roof Support Assembly attach...

Page 43: ...o 2370 Floor Back and 2389 SW Back using 4 S2 8 x 1 1 2 Wood Screws per board Make sure the bottom of the boards are tight against the floor boards and the bevelled ends are at the top and facing out...

Page 44: ...usly installed t nut fig 18 1 and 18 2 B Attach 2374 Left Access to 2371 Floor End with 1 LS4 1 4 x 4 Lag Screw with flat washer fig 18 1 and 18 2 C Attach 2395 SW Ground to 2374 Left Access with 2 S2...

Page 45: ...ween 1502 Wall Support and 2371 Floor End attach 1 0304 CE Floor Board with 4 S1 8 x 1 1 8 Wood Screws fig 19 1 and 19 2 B Evenly space and attach 2 more 0304 CE Floor Boards to 1502 Wall Support and...

Page 46: ...Front Wall tight to the floor boards 2366 Centre Post and 2383 Post and 3 8 back from the outside face of 2383 Post and 2366 Centre Post attach 1 2407 Wall Joist to each post with 3 S3 8 x 2 1 2 Wood...

Page 47: ...wed by 4 more 2412 CE Siding making sure there are no gaps between boards Attach to both 2407 Wall Joists with 2 S0 8 x 7 8 Truss Screws per board The top of the last 2412 CE Siding should be to the b...

Page 48: ...2 up from the bottom of 2380 Middle Front attach a second 2406 Wall Board to 2391 Top Front Back and 2380 Middle Front with 4 S1 8 x 1 1 8 Wood Screws fig 21 1 and 21 2 C In the centre of the opening...

Page 49: ...Boards attach 1 2409 Window Trim with 2 S1 8 x 1 1 8 Wood Screws per board fig 21 3 and 21 4 E Flush to the outside edge of each 0606 CE Access Board attach 1 2409 Window Trim with 2 S1 8 x 1 1 8 Woo...

Page 50: ...2387 Side Arch with 4 S1 8 x 1 1 8 Wood Screws per board fig 22 1 and 22 2 B Flush to the outside edge of each 0850 CE Wall Board attach 1 2409 Window Trim with 2 S1 8 x 1 1 8 Wood Screws per board f...

Page 51: ...as shown in fig 23 1 and 23 2 Make sure there are no gaps between boards B Tight to the top 2413 CE Siding and flush to outside edges of both 2383 Posts attach 2422 Lower Back to each post with 4 S2 8...

Page 52: ...Back and 2395 SW Ground with 4 S1 8 x 1 1 8 Wood Screws per board fig 23 3 and 23 4 D From outside of the assembly attach 1858 Short Wall Supports to each 2413 CE Siding with 2 S0 8 x 7 8 Truss Screws...

Page 53: ...e edge of 2383 Post and tight to the top of 0348 SL Ground attach 1808 Short Trim to 2383 Post with 3 S2 8 x 1 1 2 Wood Screws fig 24 1 and 24 2 B Tight to top of 0348 SL Ground and tight to 1808 Shor...

Page 54: ...nd 1870 Trim Short Make sure 1868 Table Support is flush to the outside edges of both 2383 Posts then attach 1868 Table Support to each post with 2 S3 8 x 2 1 2 Wood Screws per post fig 24 4 and 24 5...

Page 55: ...s per board fig 24 6 and 24 7 G From outside of the assembly attach 1858 Short Wall Supports to each 1852 CE Siding with 2 S0 8 x 7 8 Truss Screws per siding fig 24 8 Hardware Wood Parts 8 x 8 x 1 1 8...

Page 56: ...m of 2371 Floor End place 2387 Side Arch flush to the outside edges of each 2383 Post then attach with 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer in the top holes fig 24 9 and 24 10 I Attach 2387 S...

Page 57: ...boards B Centre 2363 Bench on top of 2105 Bench Posts and attach with 4 S15 8 x 1 3 4 Wood Screws The posts should measure 1 from the edges and sides fig 25 1 and 25 2 Hardware Wood Parts Fig 25 1 4 x...

Page 58: ...o 2105 Bench Posts with 2 H1 1 4 x 1 1 2 Hex Bolts with lock washer flat washer and t nut and 1 S2 8 x 1 1 2 Wood Screw per post fig 26 1 and 26 2 Hardware Fig 26 1 Fig 26 2 4 x 1 4 x 1 1 2 Hex Bolt 1...

Page 59: ...ide edge of 2383 Post at measured location Attach 2378 Lower Window to 2383 Post and 2377 Lower Post with 4 S2 8 x 1 1 2 Wood Screws fig 27 1 and 27 2 B Tight to the top of 2372 Front Ground and flush...

Page 60: ...ke sure there are no gaps between boards D Tight to the bottom and flush to the outside edge of 2376 CE Siding and flush to outside edge of 2383 Post evenly space and attach 5 2411 CE Siding to each 2...

Page 61: ...1 8 Wood Screws per board fig 27 5 and 27 6 F From outside of the assembly attach 2408 Wall Supports to each 2376 CE Siding with 2 S0 8 x 7 8 Truss Screws per siding and to 2411 CE Siding with 1 S0 8...

Page 62: ...e notched out opening of 2367 Door Stop attach the Magnetic Catch using 2 S18 6 x 1 Wood Screws fig 27 10 Important Use a hand held screw driver and DO NOT over tighten 4 x 8 x 1 3 4 Wood Screw 2 x 6...

Page 63: ...r the door between 2383 Post and 2377 Lower Post measure 5 8 up from the top of 2372 Front Ground then attach remaining side of the Door Hinges on the Door Assembly from Step 6 to 2377 Lower Post with...

Page 64: ...ide of the assembly place 1 Bay Window in the window gap On the inside of the assembly place 1 2365 Bottom Top Trim against the Bay Window on the top and bottom as shown in fig 28 2 Attach Bay Window...

Page 65: ...e Lag Screws B Measure 3 up from the top of 2371 Floor End on 2383 Post on the Access Wall then attach 1 Hand Grip with 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer fig 28 4 and 28 5 1 4 flat washer...

Page 66: ...e top of 2387 Side Arch and 2380 Middle Front then place 4 6 Pane Arch Top Windows in the window gaps on the Front and Cafe Walls and attach with 8 S13 6 x 5 8 Pan Screws per window fig 28 6 and 28 7...

Page 67: ...rom inside the assembly insert Clock Knob in the hole in 2430 Clock Siding then with 1 person inside the fort and 1 outside place Hour Hand over Clock Knob making sure they are lined up properly Final...

Page 68: ...ghts to 1 2353 A Frame Floor Support with 2 H11 1 4 x 2 3 4 Hex Bolts with lock washer flat washer and t nut and to 1 2359 A Frame Top Side with 2 H2 1 4 x 2 Hex Bolts with lock washer flat washer and...

Page 69: ...asher and t nut and to 2359 A Frame Top Side with 1 H2 1 4 x 2 Hex Bolt with lock washer flat washer and t nut as shown in fig 29 3 Notice the direction the 5 16 T Nut installed in Step C is facing E...

Page 70: ...2361 A Frame Upright with 1 G21 5 16 x 3 3 4 Hex Bolt with lock washer flat washer and t nut per board fig 30 1 Fig 30 1 2359 4 x 1 4 x 2 3 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut 2 x 5...

Page 71: ...t 2 C Loosely attach 2354 A Frame Lower Side to 2356 A Frame Post and 2351 A Frame Access L with 2 H2 1 4 x 2 Hex Bolts with lock washer flat washer and t nut fig 30 2 D Make sure the assembly is squa...

Page 72: ...with 4 S2 8 x 1 1 2 Wood Screws fig 30 1 and 30 2 B Measure 1 in from the edge of 2353 A Frame Floor Support on the Access Ladder Wall side and tight to the posts attach 1 2368 A Frame Floor to 2353...

Page 73: ...into the grooves so they sit tight to each board fig 32 1 and 32 2 B Attach 2360 A Frame Tread to 2351 A Frame Access L and 2352 A Frame Access R with 4 S3 8 x 2 1 2 Wood Screws per tread fig 32 1 and...

Page 74: ...ide edges of each 2356 A Frame Post attach 0702 CE Wall Board with 4 S2 8 x 1 1 2 Wood Screws fig 33 1 and 33 2 B Tight to the bottom of 0702 CE Wall Board and flush to the outside edges of 2356 A Fra...

Page 75: ...Part 2 C Alternating colours and shapes attach 1 rock to each rock board using 1 PB2 1 4 x 1 1 4 Pan Bolt with lock washer flat washer and barrel nut and 1 S10 8 x 1 Pan Screw per rock fig 33 3 and 33...

Page 76: ...rame Top Side fig 34 1 B At all four corners attach 1 Corner Brace using 3 S5 8 x 1 2 Pan Screws per Corner Brace as shown in fig 34 1 and 34 2 The Corner Brace should be centred on 2358 A Frame Roof...

Page 77: ...f Upright to each 2359 A Frame Top Side with 1 H2 1 4 x 2 Hex Bolt with lock washer flat washer and t nut in the bottom hole and 1 S2 8 x 1 1 2 Wood Screw in the top hole The bolt and screw are instal...

Page 78: ...asher fig 34 6 and 34 7 G Make sure the Canopy is smooth and tight then secure to the remaining 2358 A Frame Roof End with 4 S5 8 x 1 2 Pan Screws with 8 flat washer fig 34 6 and 34 7 H Attach Canopy...

Page 79: ...1 2 up from the top of 2351 A Frame Access L and 2352 A Frame Access R then attach 1 Hand Grip to each 2361 A Frame Upright with 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer per hand grip fig 35 1 2...

Page 80: ...ween 2398 Tunnel Left End and 2359 A Frame Top Side attach 2405 Wall Board to each 2361 A Frame Upright with 4 S2 8 x 1 1 2 Wood Screws fig 36 1 Fig 36 1 x 4 2359 S2 S15 2405 2398 22 5 8 2361 x 4 2361...

Page 81: ...fig 37 1 C Place and evenly space 2425 A Frame Floor B and 2424 A Frame Floor C between the first 2 floor boards flush to the outside edge of 2353 A Frame Floor Support then each floor board to both 2...

Page 82: ...from inside the fort with 2 S4 8 x 3 Wood Screws Notice bolt hole location on 2373 Front Tunnel Support fig 38 1 38 3 and 38 4 C Make sure top of 2373 Front Tunnel Support remains tight to the bottom...

Page 83: ...top of 2362 Back Tunnel Support remains tight to bottom of 2423 A Frame Floor D and tight to 2379 Mid Joist then attach to 2350 Front Floor from inside the fort with 2 S7 12 x 2 Pan Screws fig 38 9 St...

Page 84: ...ews per support fig 38 10 and 38 11 G Attach floor boards to 2397 Tunnel Joist and 2379 Mid Joist with 4 S2 8 x 1 1 2 Wood Screws per board fig 38 12 and 38 13 Step 38 Connect A Frame to Fort Part 3 H...

Page 85: ...ush down on one panel and up on the other until you hear the connector tabs click together and the bottom edges are flush You may have to knock panels on a hard surface to align properly fig 39 2 and...

Page 86: ...Pan Screws in 2403 Tunnel Top fig 39 5 39 6 and 39 7 G Turn assembly over and place 2392 Tunnel Arch centred on top of 2403 Tunnel Top then attach with 2 S3 8 x 2 1 2 Wood Screws fig 39 7 Step 39 Tunn...

Page 87: ...tom of the Tunnel sits 1 1 2 up from the bottom of both 2362 Back Tunnel Support and 2373 Front Tunnel Support then install 1 S10 8 x 1 Pan Screw to each support in the holes closes to the A Frame fig...

Page 88: ...connector tab holes fig 40 4 and 40 5 E Attach top of Tunnel Asssembly to bottom of 2398 Tunnel Left End with 4 S10 8 x 1 Pan Screws fig 40 5 F Attach remaining side of Tunnel Assembly to second 2361...

Page 89: ...l Assembly to 2396 Tunnel Corner Support with 4 S10 8 x 1 Pan Screws in the connector tab holes fig 40 6 and 40 7 H Attach 2396 Tunnel Corner Support to 2384 post with 5 S3 8 x 2 1 2 Wood Screws fig 4...

Page 90: ...to 2403 Tunnel Top with 2 S3 8 x 2 1 2 Wood Screws fig 40 10 K Make sure 2401 Tunnel Right End is flush to the bevelled edge of 2396 Tunnel Corner Support and attach with 2 S15 8 x 1 3 4 Wood Screws f...

Page 91: ...r and t nut Keep bolts loose fig 40 13 and 40 14 Step 40 Attach Tunnel Assembly to Fort Part 5 1 x 1 4 x 1 1 4 Pan Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut 2 x 1 4 x 2 1 2 Hex Bolt 1 4 lock wash...

Page 92: ...End to 2399 Tunnel Post with 1 S7 12 x 2 Pan Screw fig 40 17 Q Tighten all 4 bolts from Step 40 Part 5 R From inside the main fort attach 2380 Middle Front to 2400 Tunnel Rail with 1 S2 8 x 1 1 2 Wood...

Page 93: ...ach with 1 S7 12 x 2 Pan Screws per spindle fig 40 19 and 40 20 T Attach each 2402 Tunnel Spindle to 2373 Front Tunnel Support with 1 S3 8 x 2 1 2 Wood Screw per spindle fig 40 20 Step 40 Attach Tunne...

Page 94: ...or driving stakes can be dangerous if you do not check first for under ground wiring cables or gas lines A Drive 1 0318 Ground Stake 10 1 2 into the ground at 2352 A Frame Access R and 2356 A Frame P...

Page 95: ...one of the 1565 MK Rail Short are on the bottom of the board C Attach 578 1 1 8 x 15 7 8 Dowels to both rails with 2 S3 8 x 2 1 2 Wood Screws per dowel fig 42 3 B Make sure shoulder of dowel is again...

Page 96: ...drill all holes using a 1 8 drill bit before installing the Lag Screws and Wood Screws A Insert 2 858 1 1 8 x 18 5 8 Dowels into 2 2382 MK Posts as shown in fig 43 1 B Make sure shoulder of dowel is a...

Page 97: ...ure to attach the correct end using the 1 1 4 measurement shown in fig 44 2 as your guide B Attach Monkey Bracket to both 2382 MK Posts with 2 S6 12 x 1 Pan Screws per bracket fig 44 2 Note Pre drill...

Page 98: ...attach 1565 MK Rail Short to 2361 A Frame Upright with 1 LS3 1 4 x 3 Lag Screw with flat washer in the centre hole and 2 S6 12 x 1 Pan Screws in the 2 end holes as shown in fig 45 2 Pre drill all pil...

Page 99: ...S3 8 x 2 1 2 Wood Screws fig 45 3 and 45 4 Hardware Wood Parts 2 x 8 x 2 1 2 Wood Screw S3 0318 Fig 45 3 Fig 45 4 Inside View 10 1 2 In Ground 2382 1 x Ground Stake 1 1 4 x 1 1 2 x 14 0318 WARNING To...

Page 100: ...ig 46 1 46 2 and 46 3 B Complete sub assembly by securing sections with 2 S8 12 x 3 4 Pan Screws in the middle holes and 2 S6 12 x 1 Pan Screws in the outside holes See fig 46 2 for accurate screw pla...

Page 101: ...2 S3 8 x 2 1 2 Wood Screws Notice the bolt hole should be towards the bottom of the board fig 47 1 1 x SL Upright 2 x 3 x 48 1 2 1 x SW Block 5 4 x 4 x 3 1 2 Hardware Wood Parts 2 x 8 x 2 1 2 Wood Sc...

Page 102: ...round with 1 H12 1 4 x 3 Hex Bolt with lock washer flat washer and t nut per board fig 47 3 E Refill hole halfway with soil and compact making sure 2388 SL Upright stays plumb Finish filling and compa...

Page 103: ...ar Gap Board and each tight to 0790 Floor Joist and 2387 Side Arch Attach slide through 1853 Cedar Gap Board and into each 0620 SL Brace with 4 S7 12 x 2 Pan Screws fig 47 5 and 47 6 Hardware 4 x 12 x...

Page 104: ...rews as shown in fig 47 7 47 8 and 47 9 K Attach Spiral Wave Bracket to 2140 Short Upright with 2 S6 12 x 1 Pan Screw and to the Bottom Section of the slide with 1 S8 12 x 3 4 Pan Screw as shown in fi...

Page 105: ...Bolt 5 16 flat washer x 2 5 16 lock nut Fig 48 2 G5 A Attach Swing Assembly from Step 5 to 2390 SW Mount with 1 G5 5 16 x 4 1 2 Hex Bolt with lock washer flat washer and t nut and 1 G8 5 16 x 2 Hex Bo...

Page 106: ...2 1 2 Wood Screws per ground stake fig 49 1 and 49 2 WARNING To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do...

Page 107: ...s 1 x Glider Seat 1 x Glider Rope and Chain pkg of 4 2 x 5 16 x 6 Hex Bolt 5 16 flat washer x 2 5 16 lock nut 8 x 5 16 Flat Washer 4 x 5 16 Lock Nut Z Hardware Other Parts Fig 50 1 Step 50 Glider Asse...

Page 108: ...tach 2 Belt Swings to the Bolt Thru Swing Hangers fig 51 1 Use an extra Flat W asher If Bolt protrudes beyond T Nut WARNING Check entire play centre for bolts protruding beyond T Nuts Use extra washer...

Page 109: ...ATTACH THIS WARNING I D PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT Fort or Swing Post This provides warnings concerning safety and important contact information A Tracking Number is provid...

Page 110: ...110 support solowavedesign com NOTES...

Page 111: ...111 support solowavedesign com NOTES...

Page 112: ...s product for ease of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packa...

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