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12. Maintenance

W

ARNING

:

Unplug the device from the power outlet before starting the check procedure !

How to check

1. Open the covers of the base unit, yoke and projector head (see chapter Service for more information on how to open the device)

2. Execute a visual inspection of the cable.

3. Use a cotton cloud to check if metal

fi

bres are broken.

Cable 1 starts at point 1, goes through one side of the yoke to the projector head, through the bridge and back through the other
side of the yoke to make a junction in point 4.
Cable 2 starts at point 2 and goes to the corner of the base unit (point 3).

1

2

3

4

Image 12-5
Internal safety cable, routing

70

R59770208 DML-1200 06/11/2009

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Summary of Contents for DML-1200

Page 1: ...DML 1200 User guide R9050120 R59770208 04 06 11 2009...

Page 2: ...Barco nv Media Entertainment Division Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 883 86 E mail sales events barco com Visit us at the web www barco com Printed in Belgium...

Page 3: ...ogy Equipment Class A ITE is a category of all other ITE which satisfies the class A ITE limits but not the class B ITE limits Such equipment should not be restricted in its sale but the following war...

Page 4: ...GNU GPL code If you would like a copy of the GPL source code contained in this product shipped to you on CD please contact Barco The cost of preparing and mailing a CD will be charged...

Page 5: ...ion 29 6 2 Auto Image Alignment 29 6 3 Reset to factory presets 30 6 4 Image load mode 30 6 5 Aspect ratio 31 6 6 No input signal 32 6 7 No source selected 32 7 Lamp menu 35 7 1 Overview flow 35 7 2 I...

Page 6: ...73 13 1 Removal of the front cover 73 13 2 Opening the top cover on the lamp units side 74 13 3 Opening the top cover on the LPS box side 76 13 4 Remove the yoke covers and shields 77 13 5 Remove top...

Page 7: ...ect the cord pull it out by the plug Never pull the cord itself If an extension cord is used with this product make sure that the total of the ampere ratings on the products plugged into the extension...

Page 8: ...o not place this equipment on an unstable cart stand or table The product may fall causing serious damage to it and possible injury to the user When mounting the device to the ceiling or to a rigging...

Page 9: ...they will come in handy if you ever have to ship your equipment For maximum protection repack your set as it was originally packed at the factory Unplug this product from the wall outlet before cleani...

Page 10: ...o this device ask the service technician to perform safety checks to determine that the product is in proper operating condition Lamp replacement high pressure lamp may explode if improperly handled 1...

Page 11: ...for HID High Intensity Discharge lamps in your area Image 1 1 Disposal options for mercury containing lamps Recycle through a municipal or solid waste district household hazardous waste collection pro...

Page 12: ...1 Safety 8 R59770208 DML 1200 06 11 2009...

Page 13: ...performance then it is highly advisable and desirable to have this contamination removed prior to it reaching the projectors clean air supply Devices or structures to extract or shield contaminated ai...

Page 14: ...e 6 locks 3 Take off the cover with the wheels Image 2 2 Open flight case 4 Take out the device by its carrying handles and place it on its foot Caution Lift it up with 2 persons while a 3rd person pu...

Page 15: ...dle to lift up the DML 1200 For rigged operation 1 Leave the flight case on its wheels and open the 6 locks Image 2 4 Open flight case 2 Take off the L shaped cover The DML 1200 hangs in the fight cas...

Page 16: ...unt the clamps see Truss mounting of the DML 1200 page 15 2 3 Projector air inlets and outlets Air inlet and outlet Image 2 6 Air flow Image 2 7 Air flow base The DML 1200 has an air inlet at the lens...

Page 17: ...uss mounting of the DML 1200 3 1 Pan and tilt locking CAUTION Unlock the tilt and pan lock before operating the DML 1200 Tilt lock The projector head can be locked each 45 starting from its packing po...

Page 18: ...h 90 starting from its packing position 4 positions Image 3 3 Pan lock positions To lock the yoke rotate it in one of the 4 possible positions and then move the handle from the upper position U to the...

Page 19: ...ns air outlet can reach high temperatures and light output may cause eye injury when looking directly into the lens 3 3 Truss mounting of the DML 1200 CAUTION Verify the truss or support if it can han...

Page 20: ...ssary tools 4 Rigging clamps How to mount 1 Measure the distance center tube as reference between the two used support bars of the truss X mm Image 3 7 2 Push the rigging point downwards and slide it...

Page 21: ...on the rigging clamp against the rigging point Warning Always use four 4 rigging points equally spread to suspend the device A B Image 3 9 Open rigging clamps 4 Place all four rigging clamps in open...

Page 22: ...the delivered cable and connector Before mounting the security cable inspect the cable and connector Do not use when visible damage is detected Stretch the security cable completely If necessary turn...

Page 23: ...lations about power cords and power plugs Do not defeat the purpose of the grounding type plug Plug this plug into the wall outlet Caution Ensure that the power net meets the power requirements of the...

Page 24: ...ctivity Input signal R PR G Y B PB H S V RGBHV R G B H V RGBS R G B S RGsB R Gs sync on green B 5 cable input specifications Data and HD sources RGB and YUV HS VS CS or SOG Y Pixel clock maximum 170 M...

Page 25: ...esolution 1600 x 1200 Pixel Rates up to 165 MHz Digital Visual Interface DVI and High Bandwidth Digital Content Protection HDCP Specification Compliant Vertical frequencies 24 75 Hz Horizontal frequen...

Page 26: ...f the Ethernet ports C on the communication interface Once connected to the LAN users are capable of accessing the device from any location inside or outside if allowed their company network using the...

Page 27: ...ce VGA out To connect a monitor to the available media player This VGA out is used in combination with the USB ports to control the media player for service purposes LED indications The LED indication...

Page 28: ...able 128 channels are required How to make a link 1 Connect the male connector of a DMX Data cable to the DMX Data Out connector of the console 2 Connect the female connector to the DMX In connector o...

Page 29: ...le DMX Universe 1 DMX Universe 2 ArtNet Ethernet hub Image 4 5 DMX on Ethernet Alternative setup Ethernet cable DMX Universe 1 DMX Universe 2 ArtNet Image 4 6 DMX on Ethernet alternative setup R597702...

Page 30: ...4 Connections 26 R59770208 DML 1200 06 11 2009...

Page 31: ...adjustment mode Start up tools Only the local control panel can be used to start up the Adjustment mode How to start up 1 Press the Enter button on the local control panel to start up the Adjustment m...

Page 32: ...5 Start up of the Adjustment mode 28 R59770208 DML 1200 06 11 2009...

Page 33: ...corresponding input will be selected Possible inputs No source no source is selected RGBHV HDSDI SDI DVI Media player internal built in media player is selected Image 6 1 Image 6 2 6 2 Auto Image Ali...

Page 34: ...o factory presets and press Enter A reset is executed Image 6 6 Image 6 7 Image 6 8 6 4 Image load mode What can be done When the image lock mode is set to Auto image files can be created and saved Wh...

Page 35: ...e 6 11 6 5 Aspect ratio Not for EMP source What can be done The aspect ratio setting forces the device to project an image using a defined aspect ratio Aspect ratio Description 4 3 Standard television...

Page 36: ...ignal and press Enter The option is selected 4 Press ENTER to toggle between Black or White Image 6 15 Image 6 16 Image 6 17 6 7 No source selected What can be done When no source is selected the outp...

Page 37: ...6 Input menu Image 6 18 Image 6 19 Image 6 20 R59770208 DML 1200 06 11 2009 33...

Page 38: ...6 Input menu 34 R59770208 DML 1200 06 11 2009...

Page 39: ...ower Economic Normal 7 2 Identification About The lamp identification menu gives an overview of the most important parameters of the used lamps It starts with the first lamp Scrolling to other lamps i...

Page 40: ...nd the run time for each lamp is indicated Image 7 4 Image 7 5 Image 7 6 About run time warnings and errors When at least one lamp reaches 1500 hours an warning is displayed on the local LCD to indica...

Page 41: ...w 4 lamps or 2 lamps when starting up the device In 2 lamps mode the projector head will always ignite lamp 1 4 or 2 3 depending on the run time I will always use those with the lowest run time Switch...

Page 42: ...me of the active lamps will increase How to toggle 1 Press Enter to start up the main menu 2 Turn the jog dial to select Lamp and press Enter 3 Turn the jog dial to select Lamp power and press Enter T...

Page 43: ...atus LEDs DMX priority 8 1 Overview flow Overview Level 1 Level 2 Level 3 Start up Standby Demo mode Demo mode ON OFF Demo delay Demo cycles DMX Data DMX channel 1 16 DMX address DMX universe Media Pl...

Page 44: ...er to start up the main menu 2 Turn the jog dial to select Control and press Enter 3 Turn the jog dial to select Startup and press Enter The device starts up and moves to the homing position Image 8 1...

Page 45: ...rt up the main menu 2 Turn the jog dial to select Control and press Enter 3 Turn the jog dial to select Demo mode and press Enter The selection jumps to ON or OFF 4 Turn the jog dial to select ON or O...

Page 46: ...tion jumps to the DMX value 5 Turn the jog dial until the desired DMX value is reached While changing the value the selected function is updated immediately 6 Press Enter to return to the channel sele...

Page 47: ...ress and to return to the menu selection Image 8 16 Image 8 17 8 8 Media player on off What is possible If the DML is equipped with an embedded media player this media player can be switched on or off...

Page 48: ...ncoder is enabled Pan en tilt encoder can be separately enabled or disabled This function is handy when servicing the device Disable pan and tilt encoder and you can turn the device manually in any de...

Page 49: ...isplayed and turn further to select Network and press Enter 4 Turn the jog dial to select the desired network setting DHCP Art Net or preset Image 8 30 Image 8 31 Image 8 32 Image 8 33 About changing...

Page 50: ...to Disabled 8 13 Status LEDs What can be done Status LEDs for Ethernet connection and inputs can be disabled as well as the backlight of the LCD panel When disabled no indication is on the status LEDs...

Page 51: ...ten when at the same time a DMX command is sent to the DMX input How to set up 1 Press Enter to start up the main menu 2 Turn the jog dial to select Control and press Enter 3 Turn the jog dial until t...

Page 52: ...8 Control menu 48 R59770208 DML 1200 06 11 2009...

Page 53: ...vice patterns Calibration Index delay Pan calibration Tilt calibration Dimmer calibration Zoom calibration Focus calibration Cyan calibration Magenta calibration Yellow calibration CTO calibration Ape...

Page 54: ...further in the same direction and the second page is automatically displayed on the LCD display The following items are given in the list Main software Fan controller software Lamp info units FPGA CPL...

Page 55: ...the voltage table is displayed As there are more items than space available on the LCD when turning the jog dial further than the last item a new page will be displayed Image 9 8 Image 9 9 Image 9 10...

Page 56: ...e different fans inside the device How to display 1 Press Enter to start up the main menu 2 Turn the jog dial to select Service and press Enter 3 Turn the jog dial to select Diagnosis and press Enter...

Page 57: ...Enter 3 Turn the jog dial to select Diagnosis and press Enter 4 Turn the jog dial to select Device status and press Enter The first page of the device status table is displayed As there are more items...

Page 58: ...lue 4 Warning 7h32 Fcb analog warning 57 How to display 1 Press Enter to start up the main menu 2 Turn the jog dial to select Service and press Enter 3 Turn the jog dial to select Diagnosis and press...

Page 59: ...ect Service pattern and press Enter 4 Turn the jog dial to select a pattern and press Enter The selected pattern or pattern color is displayed Image 9 28 Image 9 29 Image 9 30 9 5 Calibration 9 5 1 In...

Page 60: ...ight mode by sending a value between 0 and 31 on DMX channel 13 to the device See DMX data page 42 for more information on how to select a channel and set data What should be done Adjust the aperture...

Page 61: ...s equal How to calibrate an item 1 Press Enter to start up the main menu 2 Turn the jog dial to select Service and press Enter 3 Turn the jog dial to select Calibration and press Enter 4 Turn the jog...

Page 62: ...9 Service menu 58 R59770208 DML 1200 06 11 2009...

Page 63: ...movement 3 Tilt Coarse 0 255 128 4 Tilt Fine 0 255 0 Forward backward movement 10 2 Intensity Channel 5 Adjusts the intensity between 0 and 100 when sending a value between 0 and 255 10 3 Optical zoom...

Page 64: ...bulb Adjustments are done between 3000 K DMX value zero and 6200 K DMX value 255 10 7 Mode selection About mode selection The DML 1200 can be used in Light mode circular light beam that can change in...

Page 65: ...annel 14 Adjusts the iris from open to almost closed Value Default Action 0 190 0 Adjusting the iris from open to almost closed 190 255 Not used 10 9 Control channel Channel 15 Value Default Action 0...

Page 66: ...10 Moving light control via DMX 62 R59770208 DML 1200 06 11 2009...

Page 67: ...dia player selected 160 191 No source selected for future expansion 192 223 No source selected for future expansion 224 255 No source selected for future expansion 11 3 Brightness Contrast Saturation...

Page 68: ...nels one for a coarse adjustment and one for a fine adjustment Start with the coarse adjustment until the desired blanking is almost installed and continue with the fine adjustment to exactly adjust t...

Page 69: ...view Without soft edge the transition between two projected images will be visible By adding a soft edge value a smooth transition can be obtained Image 11 3 Channels Channel Description Value Default...

Page 70: ...36 15 different files can be stored on the DML Value De fault Action 0 7 0 Warp disabled 8 15 Load warp file 1 16 23 Load warp file 2 24 31 Load warp file 3 32 39 Load warp file 4 40 47 Load warp fil...

Page 71: ...e coating 3 Do not leave the cleaning cloth in either an open room or lab coat pocket as doing so can contaminate the cloth 4 If smears occur when cleaning lenses replace the cloth Smears are the firs...

Page 72: ...fore starting the check procedure How to check 1 Standing at the tilt lock side turn the head horizontally until the lens is pointing to the left b a Image 12 1 Locking head a Locking button b Lens si...

Page 73: ...en both captive screws 12 4 Safety cable check What should be done 2 internal safety cables are mounted inside the DML 1200 to protect the audience when some critical parts would break inside the devi...

Page 74: ...ice 2 Execute a visual inspection of the cable 3 Use a cotton cloud to check if metal fibres are broken Cable 1 starts at point 1 goes through one side of the yoke to the projector head through the br...

Page 75: ...12 Maintenance 1 Start safety cable 1 2 Start safety cable 2 3 End safety cable 2 4 Junction and end point of safety cable 1 R59770208 DML 1200 06 11 2009 71...

Page 76: ...12 Maintenance 72 R59770208 DML 1200 06 11 2009...

Page 77: ...lored in next drawing of the projection head of the DML while power is supplied the movement pan and tilt of the head will be blocked by the software WARNING Before starting any service actions unplug...

Page 78: ...cover 2 Pull the front cover forward to remove from the projector Image 13 2 Remove front cover 13 2 Opening the top cover on the lamp units side Necessary tools Flat screwdriver How to open 1 Stand...

Page 79: ...3 Filter location A Locking of the head B Lens side The upper cover can now be opened 2 Lock the head 3 Loosen both captive screws Image 13 4 Captive screws top cover 4 Lift up the top cover R5977020...

Page 80: ...op cover on the LPS box side Necessary tools Flat screwdriver How to open 1 Standing at the tilt lock side turn the head horizontally until the lens is pointing to the left b a Image 13 6 Locking head...

Page 81: ...ted part until the arm of the cover is fixed Image 13 8 Open cover 13 4 Remove the yoke covers and shields Necessary tools Flat screwdriver 4 mm Allen key 2 5 mm How to remove 1 Turn the 3 indicated c...

Page 82: ...Pull off the yoke cover 3 Remove the protection shields Turn out the indicated screws 1 2 3 Image 13 10 Remove shielding 4 Loosen the 4 indicated screws of the yoke center Turn the plate a quarter tur...

Page 83: ...urn the captive screws a quarter counter clockwise Image 13 12 Top cover remove 2 Take off the cover 3 Repeat both steps for the second half of the cover 4 To remove the protection cover start with th...

Page 84: ...he front cover is removed no tools are necessary to replace the dust filter Necessary parts New HEPA dust filter How to replace the dust filter 1 Unplug the power cord from the device 2 Remove the fro...

Page 85: ...ilter to inside of the head Release the spring clamp 5 Reinstall the front cover 13 7 Replacement of the dust filter at the inside of the head Necessary parts HEPA filter How to replace 1 Unplug the p...

Page 86: ...the filter to inside of the head 13 8 Replacement of the dust filter in the base Necessary tools Flat screwdriver Necessary parts New HEPA filter How to replace 1 Loosen the 4 captive screws A Image 1...

Page 87: ...f the base 13 9 Removal of a lamp unit WARNING This procedure may only be performed by qualified technical service personnel CAUTION Never attempt to disassemble the lamp from its housing or to dispos...

Page 88: ...ts operational life Promptly ventilate the room after a lamp rupture explosion has occurred evacuate the room particularly in case of a pregnant woman Seek medical attention if unusual health conditio...

Page 89: ...e lamp see Recycling guidelines page 6 13 10 Mounting a new lamp unit About the lamp unit All four lamp units are equal A spare lamp can be inserted in any position without problems WARNING This proce...

Page 90: ...How to insert a lamp unit 1 Insert the lamp vertically into the housing with the front of the lamp facing the middle of the head Insert the lamp completely Image 13 23 Mounting a lamp 2 Rotate the fi...

Page 91: ...d a Locking button b Lens side 3 Loosen both captive screws Image 13 25 Captive screws top cover 4 Gently lift up the top cover and press on the indicated part until the arm of the cover is fixed Imag...

Page 92: ...en area membrane is at the bottom of the reservoir or until you feel to much resistance Image 13 28 Release pressure 3 If you feel to much resistance rotate the reservoir until it is in a vertical pos...

Page 93: ...te the reservoir until it is in a vertical position Note Be careful not to kink the tubing If necessary remove the cable tie around the tubing and pull on the tubes while rotating the reservoir 8 Turn...

Page 94: ...the bleed lid 13 Close the main lid 14 Rotate the reservoir back on its horizontal position 15 Pressurize the circuit by turning the bolt to the left until there is 2 cm free threat between the bolt a...

Page 95: ...rom slow to fast 48 239 For future expansions 8 Shutter strobe 240 255 Open 9 Cyan x 0 255 0 Open full cyan 10 Magenta x 0 255 0 Open full magenta 11 Yellow x 0 255 0 Open full yellow 12 CTO x 0 255 0...

Page 96: ...128 255 For future expansion 21 Blanking left Coarse x 0 255 0 22 Blanking left Fine x 0 255 0 Adjust the left blanking 23 Blanking right Coarse x 0 255 0 24 Blanking right Fine x 0 255 0 Adjust the r...

Page 97: ...Load warp file 14 120 127 Load warp file 15 128 135 Load warp parameters 136 247 For future expansion 36 Warping function select 248 255 Warp enabled 37 Warping parameter Coarse 0 255 128 38 Warping p...

Page 98: ...A DMX chart 94 R59770208 DML 1200 06 11 2009...

Page 99: ...1200 Dimensions flight case B 1 Dimensions of the DML 1200 Dimensions 1089 189 792 701 10 798 573 440 526 563 320 469 9 469 9 510 237 5 117 5 117 5 209 25 109 25 109 25 M10 8x M10 4x Image B 1 Dimensi...

Page 100: ...mensions 388 410 861 792 701 541 1111 820 320 260 Image B 2 Dimensions rotation B 2 Dimensions flight case Dimensions 745 930 1165 1017 Image B 3 Dimensions in millimeters 96 R59770208 DML 1200 06 11...

Page 101: ...rl fpga program failed Warning Call qualified service technician Request mode normal Info No action Request mode aftercool Info No action Request mode standby Info No action Fcb rs sets mode aftercool...

Page 102: ...power supp A low Warning Error If problem persists call a qualified service technician Fan power supp B high Warning Error If problem persists call a qualified service technician Fan lps A low Warnin...

Page 103: ...high Warning Error If problem persists call a qualified service technician Smps input range Warning Error Check if the mains input voltage is within the specified range DMD temp open Error Call a qual...

Page 104: ...C Troubleshooting 100 R59770208 DML 1200 06 11 2009...

Page 105: ...mode 10 000 ANSI lumens Light mode 12 000 field lumens Media type Any media type that is supported by the Hippotizer media is converted to MPEG 2 I frame only Motion range Pan 540 Tilt 270 Motion spe...

Page 106: ...D Specifications 102 R59770208 DML 1200 06 11 2009...

Page 107: ...s list contains only customer serviceable spare parts Order info Description R98610206 Dust filter kit 6 pack R986102012 Dust filter kit 12 pack R9861030 Lamp kit single lamp R9861040 Lamp kit two lam...

Page 108: ...E Order info 104 R59770208 DML 1200 06 11 2009...

Page 109: ...512 Lighting protocol over RS 485 interface Carries information of 512 channels from a lighting controller to lighting devices Standardized by USITT HEPA High Efficiency Particulate Absorbing R5977020...

Page 110: ...Glossary 106 R59770208 DML 1200 06 11 2009...

Page 111: ...Replacement 80 Inside side 81 Replacement 81 E Error list 97 Ethernet 22 F Front cover 73 Removal 73 G General 9 Guidelines 6 Recycling 6 Lamp 6 H High altitude mode 36 Housing shell 74 76 LPS box si...

Page 112: ...t instructions 3 Mercury vapor warnings 4 Personal injury 4 Replacement parts 6 Restricted access location 4 Servicing 6 Safety cable 69 Check 69 Service 49 57 Calibration 55 57 Aperture calibration 5...

Page 113: ...Documentation Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 88 24 E mail service mne barco com Web www barco com From Date Please correct the following points in this documentation R5977...

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