2.2 ASSEMBLING B&D STORM-SHIELD
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PFI vERTICAL TRACKS
First assemble parts A,E and F, loosely attach the
polypropylene curve (F) to the short top track bracket (E)
using 2 long and 3 short 5/16 flat head bolts and nuts for each
assembly as shown.
The small curves will align with the upper slots at the bottom
and large curves with the lower of the four slots, repeat for the
opposite side.
Attach the vertical tracks (A) to (E and F) ensuring the cut end
is at the bottom use 2 x 5/16 flat head bolts and wiz nuts to
each ensuring the ends fit snugly into the polypropylene curves
Now attach the long jamb brackets (b) to each vertical guide,
only attach with 2 x 1/4 dome head bolts and wiz nuts as
shown in the initial alignment holes, these will align with the
larger holes in the tracklock (D) when fitting later.
Refer to measurement E and F (Figure 1.6.2 page 10) before
tighten all nuts and bolts
TIP:
To hold the jamb spacer (C) in place prior to fitting the
assembly to the wall fit a 1/4 bolt and wiz nut (dome head
to the wall) to the top this will allow it to hang in place whilst
fastening to the structure.
before fitting the assembled vertical tracks refer to the door
type and mark out as per Figure 1.6.2 on page 10.
PARTS NEEDED
FIGURE 2.2.1 VERTICAL TRACK ASSEMBLY
The vertical tracks (A) must be cut as a pair,
the cut height should be door height minus:
Large curves less 190mm
Small curves less 170mm
The long jamb fixing brackets (b)
are
marked with a ‘T’
indicating top,
do not cut from this end. The jamb spacer (C)
is cut to the full height of the assembled track
with top track bracket fitted make sure they are
cut left and right and from the bottom. Tracklock (D)
are also
marked with a “T”
indicating the top.
Tracklock cutting and fitting is shown on page 23.
fit warning
label here
Assembled FTL large curve
sample with jamb bracket and
spacer shown in position.
• 1 L/h & 1 R/h vertical straight tracks (A)
• 1 L/h & 1 R/h long jamb brackets (B)
• 1 L/h & 1 R/h jamb spacer (C)
• 1 L/h & 1 R/h tracklock bracket (D)
• 1 L/h & 1 R/h short top track angle brackets (E)
• 2 polypropylene curves (F)
• 6 x 5/16 flat head bolts with wiz nuts
• 4 x 1/4 domed head bolts and wiz nuts
• 2 x warning labels
FIGURE 2.2.1
INITIAL ALIGNMENT
TRACKLOCK-BRACKET
JAMB-SPACER
JAMB-BRACKET
TRACK
NO. OF FASTENERS ON
VERTICAL TRACK:
AVERAGE SHOULD BE
MINIMUM 5 SETS/METRE
3 X SHORT 5/16 BOLTS
2 X LONG 5/16 BOLTS
FTS (SMALL CURVE)
(FTS)
(FTL)
This section will be cut when FTS small curves are used refer to Tracklock page 23
E
F
D
B
C
A
12
panelift
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pFT, panelift
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pFI, b&D Storm-Shield
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pFI and Insul-Shield
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Installation Instructions
Revision 9 - March 2016
