PowerMaster SG 2004 Installation And Owner'S Manual Download Page 1

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14-1/2”

15-5/8”

22”

16-3/4”

27”

34”

3”O.D.

POST

INSTALLATION AND OWNER’S MANUAL

READ THIS MANUAL CAREFULLY

BEFORE INSTALLATION OR USE.

SAVE THESE INSTRUCTIONS.

Serial #:
Date Installed:
Your Dealer:

MODEL SG 2004
Slide Gate Operator

UL 325 and UL 991 Listed

Summary of Contents for SG 2004

Page 1: ...3 4 27 34 3 O D POST INSTALLATION AND OWNER S MANUAL READ THIS MANUAL CAREFULLY BEFORE INSTALLATION OR USE SAVE THESE INSTRUCTIONS Serial Date Installed Your Dealer MODEL SG 2004 Slide Gate Operator UL 325 and UL 991 Listed ...

Page 2: ...cautions and warnings for the system designer installer and end user These instructions provide an overview of the importance of safe design installation and use Warnings are identified with the symbol This symbol will identify some of the conditions that can result in serious injury or death Take time to carefully read and follow these precautions and other important information provided to help ...

Page 3: ...hoto OPN PHO and Close Photo CLO PHO for each respective direction Note the first time a monitored device is added to the unit the board must learn what the monitored device is To have the board learn the monitored device perform the following steps 1 With the power off hold both the open and close limits simultaneously 2 Power up the unit and release your fingers from the limits The unit has now ...

Page 4: ...amily units hotel garages retail store or other building servicing the general public CLASS III INDUSTRIAL LIMITED ACCESS VEHICULAR GATE OPERATOR A vehicular gate operator or system intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public CLASS IV RESTRICTED ACCESS VEHICULAR GATE OPERATOR A vehicular...

Page 5: ...ystem is placed far enough away from the road to eliminate traffic backup Distance from the road size of the gate usage levels and gate cycle speed must be considered to eliminate potential traffic hazards 4 The majority of injuries from slide gate operator systems occur with Open Roller or Ornamental Grille Type Gates We strongly recommend the use of roller guards The illustrations and descriptiv...

Page 6: ... the gate 5 Severe injury or death can result from entrapment by a gate The operator is supplied with an obstruction sensing primary entrapment protection system Additional safety equipment such as electric edges or photocell sensors must be installed to provide the required secondary entrapment protection system For assistance in selecting the correct type of safety equipment consult the factory ...

Page 7: ...l 3 Know how to operate the manual disconnect mechanism 4 Adjust the open and close force adjustment on the control board in each direction to the minimum force required to operate the gate smoothly DO NOT increase the force adjustment setting to makeup for rough spots in gate travel FIX THE GATE INSTEAD 5 Locate the controls at least 10 feet from the moving gate so that the user can observe the g...

Page 8: ...at Any Time Children Should Not Operate Gate Operate Gate Only When Area is in Sight and Free of People and Obstructions AFTER INSTALLATION You are responsible for ensuring that the end user understands the basic operations and safety systems of the unit including the location and operation of the manual disconnect Point out that the safety instructions in brochure are the responsibility of the en...

Page 9: ...ted on the sequence of operation for your specific gate system s Keep the gate properly maintained and have a qualified service person make repairs 1 Be sure the following safety instructions are distributed to all persons authorized to use your gate 2 KEEP GATEWAY CLEAR Front and Back AT ALL TIMES Your automatic gate is not for pedestrian use No one should ever cross the path of the moving gate ...

Page 10: ...tch has been installed for manual electric operation in the event your radio or card does not work Any mounted control station should be located a minimum of 10 feet from the gate so the gate cannot be reached through or touched Any pushbutton located in a building should be installed within sight of the gate 6 DO NOT operate any controls without watching the movement of the gate ...

Page 11: ... 7 If your gate has open rollers be sure roller guards have been purchased and installed INCORRECT CORRECT ...

Page 12: ... operate improperly discontinue use and have it serviced immediately 12 You are responsible for ensuring that warning signs are installed and maintained on both sides of your gate 13 To ensure safe operation of this equipment you must read this safety manual and keep it for reference MANUAL DISCONNECT OPERATION Your operator is equipped with a pad lockable emergency disconnect for manual operation...

Page 13: ...nce suppliers for refitting of these rollers ORNAMENTAL GRILLE TYPE GATES Injuries occur when people put their arms through openings in the grilles when the gate is operated The person cannot retract his her arm and it gets caught between the grille and the fence post or fence The potential hazard must be guarded It can be simply done by placing a screen mesh on the gate and fence in the area of t...

Page 14: ...hether the installation is Left hand or Right hand by the direction the gate moves in order to open when viewed from inside the fence RIGHT HAND PUBLIC AREA OR STREET LEFT HAND PUBLIC AREA OR STREET 1 Gate must slide freely to fully opened and fully closed position 2 Gate and or extension must extend beyond the position of the operator The operator will be located as shown above for left and right...

Page 15: ...le stand and mount power head using carriage bolts Nut 7 1 2 16 5 8 22 30 14 11 3 4 9 Fence 10 1 2 3 3 4 A Gate Opening Gate B 40 Min Min Gate Length Gate Opening A B 40 C L Of Drive Chain Gate Bracket 3 1 2 1 3 O D Pipe Extending Min 18 Above Ground Only Required For Optional Post Mounting 2 Places 2 1 2 Mounting Hardware 4 Places Not Supplied 14 X 30 Cement Pad 3 Install Chain Support Bracket As...

Page 16: ...olt assembled unit to the pad being sure to align operator parallel to the fence NOTE Sprockets must face the fence In Ground Depth As Required By Local Code Conduit Depth As Required By Local Code Cement Pad Drive Chain 14 30 FENCE ...

Page 17: ...ched to the chain into spring fitting in furthest gate bracket Secure it in position with spring spring washer and elastic stop nut PowerMaster Cement Pad Gate Leading Edge Gate Extension Gate Bracket Chain Support Bracket Drive Chain Gate Bracket Chain Support Bracket Chain Support Back up plate Bolt Washer Nut Gate Bracket 1 2 13 Elastic Stop Nut Spring Washer Chain Tensioning Spring Spring Fitt...

Page 18: ...nder the second idler sprocket NOTE When pulling chain through operator sprockets the limit nuts in the electric box can be driven passed their normal position Reset the limit nuts as necessary Drive Sprocket Idler sprockets Drive Chain Drive Chain To Re Engage Drive Lift Lever To Unlatch Then Move Lever To The Right To Disconnect Drive Move Lever To The Left Until It Latches In Retaining Bracket ...

Page 19: ...e gate bracket as in steps 2 through 4 8 Adjust the gate bracket height at both ends of the gate to insure the drive chain aligns with the operator idler sprockets 9 Tighten the gate brackets securely and lock in position with the setscrews provided PowerMaster Gate Bracket Chain Support Bracket Drive Chain Gate Bracket U Bolts Nut Nut Set Screw ...

Page 20: ...ally to each end of its travel chain alignment is simplified 11 Adjust chain tension so that the chain tension springs are reduced to a length within 1 7 8 and 1 3 4 Adjust Spring Length As Shown For Proper Chain Tension Jamb Nut ...

Page 21: ...red by warranty 1 Be sure the power switches at source and at the operator are OFF 2 In the diagram below find the supply power that matches your installation and connect as shown Incoming Power 115V 1Ø Operator Utility Box BLK BLK WHT WHT GND GND Inside Utility Box Connect As Shown 115V 1Ø L1 L2 Hot Hot Ground L1 L2 L3 Ground Incoming Power 220V 1Ø Incoming Power ALL 3Ø NOTE Wiring to operator mu...

Page 22: ...required for this installation by checking the direction the gate moves in order to open when viewed from inside the fence Slides RIGHT to open is a right hand installation slides Left to open is a left hand installation RIGHT HAND PUBLIC AREA OR STREET LEFT HAND PUBLIC AREA OR STREET ...

Page 23: ...operator s control board in the ON position COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM COM COM OPN PHO CLO PHO SHW REV OPN EDG CLO EDG MST OPN MST CLO COM COM COM OPEN PUSH FREE EXT ALT RADIO OPN CLO RADIO OPEN CLOSE PUSH STOP PUSH CLOSE PHOTO OPEN PHOTO LD18 LD10 LD11 LD12 LD15 LD14 LD16 LD17 LD13 OPEN CLOSE STOP OPEN CLOSE FORCE ADJUSTMENT AUTO RECLOSE TIMER OFF MAX MID LIMIT ...

Page 24: ...P OPN EDGE CLO EDGE RHOPN LH CLO LIMIT RHCLO LH OPN LIMIT MOTOR OPEN MOTOR CLOSE SHADOW LOOP LD19 LD2 LD3 LD4 LD5 LD6 LD8 LD9 LD7 1 2 3 4 5 POWER LD1 P3 P4 TB1 TB2 U1 U2 U4 COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM COM COM OPN PHO CLO PHO SHW REV OPN EDG CLO EDG MST OPN MST CLO COM COM COM OPEN PUSH FREE EXT ALT RADIO OPN CLO RADIO OPEN CLOSE PUSH STOP PUSH CLOSE PHOTO OPEN PHO...

Page 25: ...ated the control station functions as a constant pressure control COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM COM COM OPN PHO CLO PHO SHW REV OPN EDG CLO EDG MST OPN MST CLO COM COM COM OPEN PUSH FREE EXT ALT RADIO OPN CLO RADIO OPEN CLOSE PUSH STOP PUSH CLOSE PHOTO OPEN PHOTO LD18 LD10 LD11 LD12 LD15 LD14 LD16 LD17 LD13 OPEN CLOSE STOP OPEN CLOSE FORCE ADJUSTMENT AUTO RECLOSE TI...

Page 26: ...ill be activated whenever the gate is stopped except in the closed position 1 2 3 4 5 COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM COM COM OPN PHO CLO PHO SHW REV OPN EDG CLO EDG MST OPN MST CLO COM COM COM OPEN PUSH FREE EXT ALT RADIO OPN CLO RADIO OPEN CLOSE PUSH STOP PUSH CLOSE PHOTO OPEN PHOTO LD18 LD10 LD11 LD12 LD15 LD14 LD16 LD17 LD13 OPEN CLOSE STOP OPEN CLOSE FORCE ADJUST...

Page 27: ...M COM OPEN PUSH FREE EXT ALT RADIO OPN CLO RADIO OPEN CLOSE PUSH STOP PUSH CLOSE PHOTO OPEN PHOTO LD18 LD10 LD11 LD12 LD15 LD14 LD16 LD17 LD13 OPEN CLOSE STOP OPEN CLOSE FORCE ADJUSTMENT AUTO RECLOSE TIMER OFF MAX MID LIMIT REV LOOP OPN EDGE CLO EDGE RH OPN LH CLO LIMIT RH CLO LH OPN LIMIT MOTOR OPEN MOTOR CLOSE SHADOW LOOP LD19 LD2 LD3 LD4 LD5 LD6 LD8 LD9 LD7 1 2 3 4 5 POWER LD1 P3 P4 TB1 TB2 U1 ...

Page 28: ... of power during the gate movement COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM COM COM OPN PHO CLO PHO SHW REV OPN EDG CLO EDG MST OPN MST CLO COM COM COM OPEN PUSH FREE EXT ALT RADIO OPN CLO RADIO OPEN CLOSE PUSH STOP PUSH CLOSE PHOTO OPEN PHOTO LD18 LD10 LD11 LD12 LD15 LD14 LD16 LD17 LD13 OPEN CLOSE STOP OPEN CLOSE FORCE ADJUSTMENT AUTO RECLOSE TIMER OFF MAX MID LIMIT REV LOOP ...

Page 29: ...OSE PUSH STOP PUSH CLOSE PHOTO OPEN PHOTO LD18 LD10 LD11 LD12 LD15 LD14 LD16 LD17 LD13 OPEN CLOSE STOP OPEN CLOSE FORCE ADJUSTMENT AUTO RECLOSE TIMER OFF MAX MID LIMIT REV LOOP OPN EDGE CLO EDGE RH OPN LH CLO LIMIT RH CLO LH OPN LIMIT MOTOR OPEN MOTOR CLOSE SHADOW LOOP LD19 LD2 LD3 LD4 LD5 LD6 LD8 LD9 LD7 1 2 3 4 5 POWER LD1 P3 P4 TB1 TB2 U1 U2 U4 To Gate Locks Warning Lights Ect R WH R Y GY BK WH...

Page 30: ...or disengaged the limit nuts in the electric box can be driven passed their normal position Reset the limit nuts as necessary by depressing the pressure plate and rotating the limit nuts until they are both positioned near the center of the limit shaft 2 With the gate at mid travel depress the pressure plate and set the grooved limit nuts approximately 1 inch from the limit switches on each side 1...

Page 31: ...EN CLOSE PUSH STOP PUSH CLOSE PHOTO OPEN PHOTO LD18 LD10 LD11 LD12 LD15 LD14 LD16 LD17 LD13 OPEN CLOSE STOP OPEN CLOSE FORCE ADJUSTMENT AUTO RECLOSE TIMER OFF MAX MID LIMIT REV LOOP OPN EDGE CLO EDGE RH OPN LH CLO LIMIT RH CLO LH OPN LIMIT MOTOR OPEN MOTOR CLOSE SHADOW LOOP LD19 LD2 LD3 LD4 LD5 LD6 LD8 LD9 LD7 1 2 3 4 5 POWER LD1 P3 P4 TB1 TB2 U1 U2 U4 4 Turn on power and re engage operator with m...

Page 32: ...n 5 Open the gate electrically using the THREE BUTTON control station mounted on the control board BOARD MOUNTED CONTROL STATION NOTE If Dipswitch 3 is in the ON position for use with a NORMALLY CLOSED STOP BUTTON then the board mounted STOP button must be held depressed in order to use the open and close buttons Releasing the stop button will then stop the operator 6 If the gate travels in the co...

Page 33: ...there is still a distance before the gate is fully open turn off power move the open limit nut away from the open limit switch a few turns and turn on the power 13 Press the OPEN button again to check how much further the gate opened 14 Continue this procedure until the OPEN limit is set NOTE When making fine adjustments turn the limit nut to turn at a time reconnect power and test run the gate 15...

Page 34: ...LO EDG MST OPN MST CLO COM COM COM OPEN PUSH FREE EXT ALT RADIO OPN CLO RADIO OPEN CLOSE PUSH STOP PUSH CLOSE PHOTO OPEN PHOTO LD18 LD10 LD11 LD12 LD15 LD14 LD16 LD17 LD13 OPEN CLOSE STOP OPEN CLOSE FORCE ADJUSTMENT AUTO RECLOSE TIMER OFF MAX MID LIMIT REV LOOP OPN EDGE CLO EDGE RH OPN LH CLO LIMIT RH CLO LH OPN LIMIT MOTOR OPEN MOTOR CLOSE SHADOW LOOP LD19 LD2 LD3 LD4 LD5 LD6 LD8 LD9 LD7 1 2 3 4 ...

Page 35: ...CLOSE FORCE ADJUSTMENT AUTO RECLOSE TIMER OFF MAX MID LIMIT REV LOOP OPN EDGE CLO EDGE RH OPN LH CLO LIM IT RH CLO LH OPN LIM IT MOTOR OPEN MOTOR CLOSE SHADOW LOOP LD19 LD2 LD3 LD4 LD5 LD6 LD8 LD9 LD7 1 2 3 4 5 POWER LD1 P3 P4 TB1 TB2 U1 U2 U4 1 Connect a wire from the common connection of the control station to any COM terminal on the control board 2 Connect a second wire from the OPEN button of ...

Page 36: ... N O CONTACT Four Wire Radio Reciever Wired For OPEN CLOSE Four Wire Radio Reciever Wired For OPEN Only NOTE Must Be Used With Timer to Close Option GY BK GY R GY BK GY R COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM STOP PUSH CLOSE PHOTO OPEN PHOTO LD16 LD17 LD13 FORCE ADJUSTMENT TB1 U4 COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM STOP PUSH CLOSE PHOTO OPEN PHOTO ...

Page 37: ... RDO OPN CRO FRE OPN CLO STO COM STOP PUSH CLOSE PHOTO OPEN PHOTO LD16 LD17 LD13 FORCE ADJUSTMENT TB1 U4 COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM STOP PUSH CLOSE PHOTO OPEN PHOTO LD16 LD17 LD13 FORCE ADJUSTMENT TB1 U4 24 VAC N O CONTACT 24 VAC CONNECTIONS FOR OPEN CLOSE OPERATION CONNECTIONS FOR OPEN ONLY OPERATION 1 For electrical connections of a four wire radio receiver via...

Page 38: ...Loop provides a signal to open the gate when a vehicle enters the loop zone 2 The Reversing Loops protect a vehicle in the loop zone from being contacted with the gate by overriding any close signal while the gate is open and by reversing the gate if closing 4 4 4 4 4 4 4 4 Road Surface Sealant Loop wires Min 1 3 16 To 1 4 Saw Slot ...

Page 39: ...f application Type XHHW insulation 16AWG NOTE Buried steel from drains or other systems may affect functioning of the loop system Check with the factory for advice on any special installations 1 800 243 4476 STANDARD LOOP LAYOUTS FOR APPROX 36 HEIGHT DETECTION LOOP SIZE OF TURNS LOOP WIRE LENGTH FT 4 X4 4 64 4 X 6 4 80 4 X 8 3 72 4 X 10 3 84 4 X 12 3 96 4 X 14 3 108 4 X 16 3 120 4 X 18 3 132 4 X 2...

Page 40: ...ing installation 4 After completing the required number of loop turns twist the ends together at the rate of 6 turns per foot to form the LEAD IN 5 Seal the LEAD IN wire in the conduit to prevent moisture seepage into the conduit 6 Fill over the loop wires in the groove with a recommended loop sealant Contact your distributor for available sealants 3 16 To 1 4 1 To 2 1 To 2 Loop Wire See Chart Lea...

Page 41: ...T LEADS APPOX 6 TURNS PER FOOT COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM COM COM OPN PHO CLO PHO SHW REV OPN EDG CLOSE PHOTO OPEN PHOTO LD17 LD13 FORCE ADJUSTMENT TB1 TB2 V OR R P Not Used BL BK WH Y GR BR GY TO DRIVEWAY LOOP NOTE TWIST LEADS APPOX 6 TURNS PER FOOT COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM STOP PUSH CLOSE PHOTO OPEN PHOTO LD16 LD17 LD13 FORC...

Page 42: ...EN and CLOSE directions separately Start at minimum and increase force setting until it is just over what is required to move the gate smoothly without any nuisance tripping WARNING NEVER INCREASE FORCE SETTING TO MAKE UP FOR A GATE THAT IS NOT MAINTAINED PROPERLY THIS WILL DESENSITIZE THE OPERATION OF THE SAFETY SYSTEM COM COM COM 24V AC 24V AC ALT RDO OPN CRO FRE OPN CLO STO COM COM COM OPN PHO ...

Page 43: ...dges etc CONTACT SENSOR INSTALLATION NOTE Wireless sensors must be installed so there is no signal interference NOTE All hard wiring to safety edges must be installed so there is no threat of mechanical damage to wiring between components when the gate is moving 1 Install electric edge sensors in locations shown below NOTE A separate pedestrian gate must be installed if there is no other entry acc...

Page 44: ...d stop and reverse a short distance and then stop 5 Run the operator to the close limit 6 Test the open obstruction sensing system by depressing one of the other three edge sensors while the gate is opening NOTE The operator should repeat the STOP AND REVERSE procedure 8 Run operator to the close limit and repeat step 6 for the other two edges NOTE If an edge is activated twice or a second edge is...

Page 45: ...nd the gate as shown below at least 10 inches above ground NOTE A separate pedestrian gate must be installed if there is no other entry access but the vehicular gate Photo Electric Reflector Mount Past Gates Full Close Position Photo Electric Cell For Close Direction Photo Electric Reflector Mount Past Gates Full Open Position Photo Electric Cell For Open Direction ...

Page 46: ...ensing system for proper operation by blocking the beam across the gate opening while the gate is running closed NOTE The gate should stop and reverse a short distance and then stop 4 Run operator to close limit 5 Test the OPEN obstruction sensing system by blocking the beam mounted at the back area of the gate while the gate is running open NOTE The operator should repeat the stop and reverse pro...

Page 47: ...LD1 P3 P4 TB1 TB2 U1 U2 U4 To OPEN Coil To CLOSE Coi 24V To OPEN Coil 24V To CLOSE Coil GND IN Common GND S Magnetic Sensor Input To Mid Stop Open Limit To CLOSE Limit To OPEN Limit To GND Common BOARD MOUNTED 3 BUTTON STATION Aux Control Circuit For Gate Lock Warning Lights Etc Common For Control And AUX Use 24 VAC For AUX Use One Button Control Radio OPEN Radio OPEN CLOSE Free Exit Loop Common F...

Page 48: ...D8 LD9 LD7 1 2 3 4 5 POWER LD1 P3 P4 TB1 TB2 U1 U2 U4 Open Push button Activated Free Exit Loop Activated Single Contact Control Activated Radio Control Open Close activated Radio Control Open Only activated Close Push Button Activated Stop Push Button Activated Open Photo Eye Activated close Photo Eye Activated Mid Stop Limit Switch Activated Reversing Loop Activated Open Safety Edge Activated Cl...

Page 49: ...Notes ...

Page 50: ...______________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ _________________________________________________________...

Page 51: ...Failure of this product due to misuse improper installation alterations vandalism acts of God or lack of maintenance is not covered under this warranty and voids any other implied warranties herein PowerMaster is not responsible for any labor charges incurred in connection with the installation of warranted parts In order to activate this warranty the registration form found with your operator MUS...

Page 52: ...ower net faqs Call us toll free 1 800 243 4476 Email us PMtech VEpower net www facebook com PowerMasterOperators REV 2017 1031 Scan QR Code with your Smart phone to find us on the web WWW VEPOWER NET MANUFACTURED BY V E POWER DOOR CO INC ...

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