4-/5-Gas Measuring Instruments Unit
AVL 4000
5-16
Service Manual
Primary error symptom Primary cause
(of error)
Secondary cause of
error
Possible tests/
establishing cause
Remedy
Faulty measuring
instruments unit
ES in service mode
not 000000
Replace measuring
instruments unit
Faulty pump
Short circuit
Interference
Self-test when
pump switched on
or during zeroing
Replace pump
Faulty pump cable
(465)
Pump cable abraded
or worn
Self-test when
pump switched on
or during zeroing
Insulate cable
Use edge protectors
Electrical
interference (EMC)
Faulty vehicle
ignition cable
Faulty ignition
Software error
Radio or telephone
interference?
Are there sparks?
Ignition interference
in vehicle?
Very damp
atmosphere?
Radioing equipment
in the vicinity?
Try placing the
instrument
somewhere else
Mains voltage
fluctuation
Less than 180,
greater than 265 V
Mains too weak
Other equipment
being operated, e.g.
dynamometer, large
fan
Connect instrument
to another mains
phase
Self-test
Restart after O
2
sensor activated
Electronics fault or
faulty O
2
sensor
Test O
2
sensor
5…15 mV
or zeroing (ok)
→
exhaust gas (ok)
→
air incorrect O
2
value
Replace measuring
instruments unit
Replace O
2
sensor
Summary of Contents for AVL DiCom 4000
Page 4: ......
Page 6: ......
Page 22: ...Periodic Maintenance AVL 4000 1 12 Service Manual ...
Page 47: ...4000 Evaluation Unit Service Manual 4 15 4 9 Main Board 4 9 1 Components Location Diagram ...
Page 48: ...Evaluation Unit AVL 4000 4 16 Service Manual 4 9 2 Circuit Diagrams ...
Page 49: ...4000 Evaluation Unit Service Manual 4 17 ...
Page 50: ...Evaluation Unit AVL 4000 4 18 Service Manual ...
Page 51: ...4000 Evaluation Unit Service Manual 4 19 ...
Page 52: ...Evaluation Unit AVL 4000 4 20 Service Manual ...
Page 54: ...Evaluation Unit AVL 4000 4 22 Service Manual 4 10 2 Circuit Diagrams ...
Page 55: ...4000 Evaluation Unit Service Manual 4 23 ...
Page 56: ...Evaluation Unit AVL 4000 4 24 Service Manual ...
Page 57: ...4000 Evaluation Unit Service Manual 4 25 ...
Page 59: ...4000 Evaluation Unit Service Manual 4 27 4 11 2 Circuit Diagram ...
Page 61: ...4000 Evaluation Unit Service Manual 4 29 4 12 2 Circuit Diagram ...
Page 63: ...4000 Evaluation Unit Service Manual 4 31 4 13 2 Circuit Diagram ...
Page 65: ...4000 Evaluation Unit Service Manual 4 33 4 14 2 Circuit Diagram ...
Page 67: ...4000 Evaluation Unit Service Manual 4 35 4 15 2 Circuit Diagram ...
Page 69: ...4000 Evaluation Unit Service Manual 4 37 4 16 2 Circuit Diagram ...
Page 71: ...4000 Evaluation Unit Service Manual 4 39 4 17 2 Circuit Diagram ...
Page 73: ...4000 Evaluation Unit Service Manual 4 41 4 18 2 Circuit Diagram ...
Page 75: ...4000 Evaluation Unit Service Manual 4 43 4 19 2 Circuit Diagram ...
Page 77: ...4000 Evaluation Unit Service Manual 4 45 4 20 2 Circuit Diagram ...
Page 79: ...4000 Evaluation Unit Service Manual 4 47 4 21 2 Circuit Diagram ...
Page 124: ...4 5 Gas Measuring Instruments Unit AVL 4000 5 28 Service Manual ...
Page 149: ...4000 Opacity Measuring Chamber Type A Service Manual 6 25 Fig 6 30 Fig 6 31 ...
Page 150: ...Opacity Measuring Chamber Type A AVL 4000 6 26 Service Manual Fig 6 32 ...
Page 180: ...Spare Parts Lists AVL 4000 8 14 Service Manual ...
Page 182: ...Tools for the Service Technician AVL 4000 9 2 Service Manual ...