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9

Assembly Instruction
KSA - T

WIN

 S12 24V DC

I

NSTALLATION

 

STEP

  1: 

P

RE

-

ASSEMBLY

 

CHECKS

 

Fully observe all instructions !

 

Incorrect assembly may lead to serious 

 

injuries!

Storage of the drives on site prior to the assembly.

Protective measures against damage, dust, moisture or con-
tamination must be taken. Only store the drives in dry and 
well ventilated places before installation.

Testing the drives prior to installation

Check the drives prior to installation for their good mecha-
nical  condition  and  completeness.  The  drives  must  move 
smoothly in and out. 
We recommend the use of our test kit for drives in 24V = / 
230V~  (see table belown). 
Never  install  and  operate  damaged  products.  Drives  must 
always be tested on a non-slip and stable surface or in a test 
fi xture. Do not touch the test element during the operatio-
nal test. The testing shall be performed under the supervisi-
on of specialist staff. 
When mounting the chain drive, ensure the chain moves in 
and out in an approx. 90 degree angle. 

Instructions on intended use

Ensure that the use of the drives is in accordance with the 
specifi ed range of application/ area of application. In par-
ticular, check that the temperature range marked on the dri-
ve is suitable for the local installation conditions.
Any other use of the products causes loss of warranty. The 
end-user must be informed about the intended use of the 
drives. In particular, it must be pointed out to the end-user 
that  -  apart  from  pressure  and  tensile  forces  in  opening  / 
closing  direction  -  no  additional  forces  should  act  on  the 
spindle,  chain  or  lever  of  the  drives.  Additional  warning 
signs might be required.

  

Predictable Misuse 

It is absolutely essential to avoid any foreseeable misuse of 
the drives! Some examples:
•  do not connect 24V DC directly to 230V AC 
•  observe synchronization for tandem drive operation
•  installation of drives in the indoor area only 
•  any other action of forces 

Check installation requirements 

•  Are  the  supporting  surfaces  and  the  structural  con-
 

ditions adequate for the load transfer?

•  Is an additional supporting structure required?
•  Have  suffi cient  measures  been  taken  to  avoid  thermal 
 

bridges (thermal separation) at the contact points?

•  Is there suffi cient space for the drive swivel motion?
If not, the operator must be notifi ed of these requirements!

Information on the Load Transfer

The supporting surfaces of the frame brackets and casement 
brackets must fully rest on the window or frame profi le. Til-
ting  movements  of  the  mounting  elements  when  locking 
and unlocking the casement are not allowed. Safe and fi rm 
mounting on the window profi le must be ensured.

 

 

It is absolutely necessary to observe the

 

necessary drive swivelling range. If this

 

can not be ensured, another fastening

 

or another drive type must be chosen.

Test kit for drives

Order number: 

                      

Application:

Supply voltage:  

Drive types: 

   

Drive current:

   

Display:

    

Ambient temperature:  

Plastic housing:  

Weight:     

Feature / equipment:    

533981

Test kit to check running direction and 
communication of drives 24V DC or 
230V AC (including batteries)

230V AC

24V DC / 230V AC

max. 3 A

drive current, battery charge 

-5 °C ... + 75 °C 

250 x 220 x 210 mm 

approx. 3,6 kg 

Control elements: 2 sw 1 button

!

W

ARNING

!

C

AUTION

I

NSTALLATION

 

STEP

  1:

 

P

RE

-

ASSEMBLY

 

CHECKS

04

Summary of Contents for KSA TWIN 400 S12 24V

Page 1: ...KSA TWIN S12 24V DC CHAIN DRIVE according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...INSTALLATION STEP 4 Changing the cable outlet position INSTALLATION STEP 5 Determine the casement brackets INSTALLATION STEP 6 Determine the frame brackets Application examples INSTALLATION STEP 7 De...

Page 3: ...e the health and safety requirements which apply to the machinery The ma chinery must then be designed and constructed taking into account the results of the risk assessment Separate documentation rel...

Page 4: ...ts must be hung or secured such way that in case one of the mounting elements fails it will not break away slam down or move in an uncontrolled manner by providing double suspensions safety scissors c...

Page 5: ...it is approved for one or several of these ambient conditions by the manufacturer Accident prevention regulations and guidelines is sued by the employers liability insurance association When working a...

Page 6: ...m v Speed s 400 8 0 mm s 8 0 mm s s 500 600 12 0 mm s 8 0 mm s s Stroke 400 600 mm 5 L Length see order data LM Distance in between chains see order data Components packed with drive u v 4x Countersu...

Page 7: ...ies PU pcs Part No M COM Comm module for synchronised multi drive systems 1 524177 DATA SHEET KSA TWIN S12 24V DC EXPLANATIONS ON THE PRODUCT LABEL 02 KSA TWIN 400 S12 Made in Germany Date 14W03 V2 0...

Page 8: ...and to ensure the supply of fresh air in the building The safety features of this product are crucial for compli ance with the Machinery Directive 2006 42 EC as well as standards EN 12101 2 The most i...

Page 9: ...al forces should act on the spindle chain or lever of the drives Additional warning signs might be required Predictable Misuse It is absolutely essential to avoid any foreseeable misuse of the drives...

Page 10: ...tly completed machine drive the following requirements must be met in order to allow cor rect assembly with other components to produce a com plete machine without compromising health and safety of pe...

Page 11: ...he chain moves with reduced speed in soft run mode from approx 40 mm before the CLOSED position If necessary repeat this step several times Manual unlocking of chain If soft run mode is not achieved o...

Page 12: ...e bracket during opening the position of the cable outlet must be changed Pull the cover cap of the drive profile by hand Pull the connection cable completely out of the cover cap Feed the cable caref...

Page 13: ...Casement bracket F33 Casement bracket F38 use on roof windows Heroal 085 180 with F16 use with K A1 K B1 K B2 K C1 K E1 K84 1 K87 use with K A1 K B1 K B87 Casement bracket F39 Casement bracket F73 us...

Page 14: ...uired on window frame 35 mm use with F14 und B1 mounting angle on the kerb upstand of dome rooflights INSTALLATION STEP 6 DETERMINE THE FRAME BRACKETS M6 28 32 45 33 16 17 34 60 9 5 93 5 5 5 13 13 3 5...

Page 15: ...ium window Detail of mounting on aluminium window Detail of mounting on wooden window Roof Frame mounting Friction hinged outward opening Frame mounting Bottom hung inward opening Casement mounting De...

Page 16: ...0 600 10 22 10 22 K A1 K B1 K B2 55 55 280 280 1 2 FAB 1 2 FAB F14 AK RA FL K C1 61 K E1 41 K84 1 39 5 1101 for stroke 400 1304 for stroke 500 600 55 55 1 2 FAB 1 2 FAB 10 22 22 10 F14 K C1 K E1 K84 1...

Page 17: ...ket K 87 with casement brackets F16 F33 Friction hinged casement D 550 5 for stroke 400 652 0 for stroke 500 600 286 1101 for stroke 400 1304 for stroke 500 600 43 43 1 2 FAB 1 2 FAB 20 14 11 min 28 5...

Page 18: ...ons please refer to the above mentioned hole layout drawings see chapter INSTALLATIONSTEP 5 7 or project specific documents and drawings INSTALLATION STEP 8 ASSEMBLY CASEMENT BRACKET L O C T I T E Car...

Page 19: ...L Kxxx RA Fxxx FL INSTALLATION STEP 9A ASSEMBLY FRAME BRACKET DRIVE MOUNTED ON THE WINDOW AT THE TOP Cable on casement Cable in glazing bead Connection cable routing on the casement The drive and its...

Page 20: ...damage shearing off kinking splitting Attach drive to the frame brackets Insert brass washers and firmly tighten with countersunk screws M8 Drive should freely swivel Check swiveling area see chapter...

Page 21: ...o 524310 1112 for stroke 400 1315 for stroke 500 600 1112 for stroke 400 1315 for stroke 500 600 1100 for stroke 400 1303 for stroke 500 600 1100 for stroke 400 1303 for stroke 500 600 10 22 22 A A A...

Page 22: ...4305 L 1 45 m 524310 L 2 90 m 524302 L kundenspezifisch Cover profile for surface mounted drives KSA TWIN with frame bracket sets K A1 K B1 K B2 K E2 K84 1 Profile length adjustable to the lenght of t...

Page 23: ...the cover profile in the area of the brackets If necessary paint the cover profile with the required colour Push on the cover profile so that it fits tightly If necessary remove the cover caps x from...

Page 24: ...ly insulated The running direction of the drive may be changed by in terchanging polarity reversal the wires BN brown BU blue Multi drive operation with master and slave Multi drive operation with M C...

Page 25: ...rely at the user s own risk and responsibility INSTRUCTIONS ON CONNECTION SAFETY CHECK AND PERFORMING TEST RUN INSTRUCTIONS ON CONNECTION Connecting drive cable Avoid any installation area with large...

Page 26: ...ems the legal requirement is once a year Check the system for operational avai lability on a regular basis This is also recommended for a system with purely natural ventilation At short intervals chec...

Page 27: ...oke exhaust system Do not operate the window during repair or adjustment work WARRANTY AND AFTER SALES SERVICE Basically our General Terms and Conditions of Goods and Services by the Elec trical Indus...

Page 28: ...28 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 29: ...29 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 30: ...30 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 31: ...correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document are subject to alterations without prior no...

Page 32: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

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