Aumuller KSA TWIN 400 S12 24V Assembly And Commissioning Instructions Download Page 26

26

Assembly Instruction

KSA - T

WIN

 S12 24V DC

T

ROUBLSHOOTING

SERVICE

 

AND

 

REPAIR

M

AINTENANCE

 

AND

 

MODIFICATION

T

ROUBLSHOOTING

SERVICE

 

AND

 

REPAIR

Proper repair of a defective drive cannot be performed by the contractor 
or end-user and is therefore not permissible. Repairs can only be carried 
out by the manufacturer or by a specialist company authorized by the 
manufacturer.
Unauthorized opening or manipulation of the drive causes loss of war-
ranty.

1.   Exchange a faulty drive or have it repaired by the manufacturer.
2.   If  problems  occur  during  installation  or  normal  operation,  use  the
 

following table for troubleshooting.

Problem

Possible causes

Possible solutions

Drive does not 
start

•  Duration of mains

power supply too short

•  Drive run direction not

correct

•  Connecting cable not

connected

•  Power supply / Control

Unit voltage incorrect, 
too high or too low (see 
data sheet)

•  No mains supply to

power supply unit /
Control Unit 
(no voltage)

•  Adjust supply voltage

as specifi ed in the 
technical documen-
tation

•  Check drive cables

•  Check all connection

cables

•  Check power supply unit

and replace if necessary

•  Connect power supply

Drive doesn‘t 
start after 
having been 
in operation 
several times

•  Operating time has been 

exceeded, drive has 
been overheated

•  See possible solutions

above associated with 
„Drive doesn‘t start“

•  Wait until drive has

cooled down and start 
again

•  See possible solutions

associated with: 
“Drive doesn‘t start“

Drive doesn‘t 
close

•  Closing edge safety

mechanism has been 
triggered

•  See possible solutions

above associated with 
„Drive doesn‘t start“

•  Release safety area for

operation and reset 
closing edge safety 
mechanism

•  See possible solutions

associated with: 
“Drive doesn‘t start”

Drive travels 
uncontrolled in 
open and close 
direction

•  Residual ripple of power
     supply / control unit too   
      hight

•  Fault in power supply 

unit / control unit

•  Adjust drive voltage to

the required value of 
drive. (values see data 
sheet of drive)

•  Check output voltage of

power supply unit or 
control unit

M

AINTENANCE

 

AND

 

MODIFICATION

Prior to any maintenance work or modifi cation of the system (e.g. exch-
ange of the drive) the mains voltage and – where available – the batte-
ries  shall  be  disconnected  in  all  poles  and  secured  against  unintended 
operation (lock in separated position).
Lasting  functionality  and  safety  of  the  drive  require  maintenance  by 
specialized  staff  at  regular  intervals  (in  the  case  of  SHEV  systems  the 
legal requirement is once a year). Check the system for operational avai-
lability on a regular basis. This is also recommended for a system with 
purely natural ventilation. At short intervals, check system for imbalance 
and signs of wear or damage of cables, springs and fasteners.
Remove  any  contamination  from  the  drive  when  servicing  the  system. 
Check mountings and clamping screws for tight fi t. Test the devices by 
opening and closing them in test runs.
The drive itself is maintenance-free.
Faulty devices may only be repaired in our plant. Only original parts from 
the manufacturer may be used. If the mains cable is damaged it must be 
replaced by the manufacturer or its service agent or a similarly qualifi ed 
person in order to avoid hazards.
We recommend a scheduled Maintenance Agreement.
When cleaning the window, make sure that no water or cleaning agents 
reach the drives.
Protect the drives from dirt and dust during construction phase.

1.

  Drive / open the power-operated casement to its full opening width

 

(SHEV or ventilation angle).

2.

   Disconnect the system from the power supply, deactivate batteries, 

 

where appropriate, and secure against automatic or manual release.

3.

   Inspect window and fi ttings for any damage.

4.

   Check  all  mechanical  fi xings  (observe  torque  specifi cations  in  the

 

assembly instruction).

5.

   Check electric drives for any damage and dirt.

6.

   Check connections cables (drive cables) for

 

- tightness of cable gland

 

- operability of strain relief

 

- damages

7.

   Check smooth movement of the hinges and fi ttings and re-adjust, if

 

necessary, or apply lubricants such as silicone spray (adhere to the

 

specifi cations of the window system manufacturer).

8.

   Inspect / check seals (all the way round) and, if necessary, remove 

 

contaminations or replace.

9.

   Maintain the system (e.g. wipe with a wet cloth the opening element

 

of the drive „chain“ or „spindle“ using non-acidic / lye containing

 

agents  and  dry  with  a  dry  cloth  and  -  if  necessary  lubricate  with

 

cleaning oil (e.g. Ballistol)).

10.

  Re-connect to power supply.

11.

  Open and close power-operated window using the hand-held control 

 

(function test).

12.

 Check safeguards for fi nger protection and re-adjust, if necessary).

13.

  Check that CE-label is attached to the power-operated element, e.g. 

 

NSHEV.

14.

  Check that warning notes and label on the drive are available.

15.

  If  required,  carry  out  a  risk  assessment  according  to  Machinery

 

Directive 2006/42/EC

 

(for example if the machine has been modifi ed).

Take all safety-related measures
required during servicing, in particular protective measu-
res against falling, fi nger crushing and safe access to the 
work place.

!

07

Summary of Contents for KSA TWIN 400 S12 24V

Page 1: ...KSA TWIN S12 24V DC CHAIN DRIVE according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...INSTALLATION STEP 4 Changing the cable outlet position INSTALLATION STEP 5 Determine the casement brackets INSTALLATION STEP 6 Determine the frame brackets Application examples INSTALLATION STEP 7 De...

Page 3: ...e the health and safety requirements which apply to the machinery The ma chinery must then be designed and constructed taking into account the results of the risk assessment Separate documentation rel...

Page 4: ...ts must be hung or secured such way that in case one of the mounting elements fails it will not break away slam down or move in an uncontrolled manner by providing double suspensions safety scissors c...

Page 5: ...it is approved for one or several of these ambient conditions by the manufacturer Accident prevention regulations and guidelines is sued by the employers liability insurance association When working a...

Page 6: ...m v Speed s 400 8 0 mm s 8 0 mm s s 500 600 12 0 mm s 8 0 mm s s Stroke 400 600 mm 5 L Length see order data LM Distance in between chains see order data Components packed with drive u v 4x Countersu...

Page 7: ...ies PU pcs Part No M COM Comm module for synchronised multi drive systems 1 524177 DATA SHEET KSA TWIN S12 24V DC EXPLANATIONS ON THE PRODUCT LABEL 02 KSA TWIN 400 S12 Made in Germany Date 14W03 V2 0...

Page 8: ...and to ensure the supply of fresh air in the building The safety features of this product are crucial for compli ance with the Machinery Directive 2006 42 EC as well as standards EN 12101 2 The most i...

Page 9: ...al forces should act on the spindle chain or lever of the drives Additional warning signs might be required Predictable Misuse It is absolutely essential to avoid any foreseeable misuse of the drives...

Page 10: ...tly completed machine drive the following requirements must be met in order to allow cor rect assembly with other components to produce a com plete machine without compromising health and safety of pe...

Page 11: ...he chain moves with reduced speed in soft run mode from approx 40 mm before the CLOSED position If necessary repeat this step several times Manual unlocking of chain If soft run mode is not achieved o...

Page 12: ...e bracket during opening the position of the cable outlet must be changed Pull the cover cap of the drive profile by hand Pull the connection cable completely out of the cover cap Feed the cable caref...

Page 13: ...Casement bracket F33 Casement bracket F38 use on roof windows Heroal 085 180 with F16 use with K A1 K B1 K B2 K C1 K E1 K84 1 K87 use with K A1 K B1 K B87 Casement bracket F39 Casement bracket F73 us...

Page 14: ...uired on window frame 35 mm use with F14 und B1 mounting angle on the kerb upstand of dome rooflights INSTALLATION STEP 6 DETERMINE THE FRAME BRACKETS M6 28 32 45 33 16 17 34 60 9 5 93 5 5 5 13 13 3 5...

Page 15: ...ium window Detail of mounting on aluminium window Detail of mounting on wooden window Roof Frame mounting Friction hinged outward opening Frame mounting Bottom hung inward opening Casement mounting De...

Page 16: ...0 600 10 22 10 22 K A1 K B1 K B2 55 55 280 280 1 2 FAB 1 2 FAB F14 AK RA FL K C1 61 K E1 41 K84 1 39 5 1101 for stroke 400 1304 for stroke 500 600 55 55 1 2 FAB 1 2 FAB 10 22 22 10 F14 K C1 K E1 K84 1...

Page 17: ...ket K 87 with casement brackets F16 F33 Friction hinged casement D 550 5 for stroke 400 652 0 for stroke 500 600 286 1101 for stroke 400 1304 for stroke 500 600 43 43 1 2 FAB 1 2 FAB 20 14 11 min 28 5...

Page 18: ...ons please refer to the above mentioned hole layout drawings see chapter INSTALLATIONSTEP 5 7 or project specific documents and drawings INSTALLATION STEP 8 ASSEMBLY CASEMENT BRACKET L O C T I T E Car...

Page 19: ...L Kxxx RA Fxxx FL INSTALLATION STEP 9A ASSEMBLY FRAME BRACKET DRIVE MOUNTED ON THE WINDOW AT THE TOP Cable on casement Cable in glazing bead Connection cable routing on the casement The drive and its...

Page 20: ...damage shearing off kinking splitting Attach drive to the frame brackets Insert brass washers and firmly tighten with countersunk screws M8 Drive should freely swivel Check swiveling area see chapter...

Page 21: ...o 524310 1112 for stroke 400 1315 for stroke 500 600 1112 for stroke 400 1315 for stroke 500 600 1100 for stroke 400 1303 for stroke 500 600 1100 for stroke 400 1303 for stroke 500 600 10 22 22 A A A...

Page 22: ...4305 L 1 45 m 524310 L 2 90 m 524302 L kundenspezifisch Cover profile for surface mounted drives KSA TWIN with frame bracket sets K A1 K B1 K B2 K E2 K84 1 Profile length adjustable to the lenght of t...

Page 23: ...the cover profile in the area of the brackets If necessary paint the cover profile with the required colour Push on the cover profile so that it fits tightly If necessary remove the cover caps x from...

Page 24: ...ly insulated The running direction of the drive may be changed by in terchanging polarity reversal the wires BN brown BU blue Multi drive operation with master and slave Multi drive operation with M C...

Page 25: ...rely at the user s own risk and responsibility INSTRUCTIONS ON CONNECTION SAFETY CHECK AND PERFORMING TEST RUN INSTRUCTIONS ON CONNECTION Connecting drive cable Avoid any installation area with large...

Page 26: ...ems the legal requirement is once a year Check the system for operational avai lability on a regular basis This is also recommended for a system with purely natural ventilation At short intervals chec...

Page 27: ...oke exhaust system Do not operate the window during repair or adjustment work WARRANTY AND AFTER SALES SERVICE Basically our General Terms and Conditions of Goods and Services by the Elec trical Indus...

Page 28: ...28 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 29: ...29 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 30: ...30 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 31: ...correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document are subject to alterations without prior no...

Page 32: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

Reviews: