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11

Assembly Instruction
KSA - T

WIN

 S12 24V DC

I

NSTALLATION

 

STEP

  3:

 

A

DJUSTING

 

THE

 

INITIAL

 

CHAIN

 

TENSION

 

AND

 

SMOOTH

 

RUNNING

04

I

NSTALLATION

 

STEP

  3: 

A

DJUSTING

 

THE

 

INITIAL

 

CHAIN

 

TENSION

 

AND

 

SMOOTH

 

RUNNING

Adjust the initial chain tension on site 
(bottom-hung casements only)

The smooth running of the drive can be optimised under low 
load by screwing in the studs (clockwise). 
At the factory setting the studs protrude with 3.5 mm out 
of the housing. In this position the chain is fully tensioned.

 

¢

The  initial  chain  tension  (pre-tension)  is  reduced  by

 

screwing  in  the  stud  (max.  5  mm  =  7  complete  screw

 

rotations).

Bottom-hung  casements  only!  Do  not  ch-
ange  the  factory  setting  for  other  types  of
casements!

Optimise  the  smooth  running  carefully  and 
check the chain tension. The two studs must 
have  the  same  setting.  Otherwise,  the  chain 
can buckle (backlash) during operation in the 
thrust (push) direction.

Soft run setting after manual unlocking of the 
chain

The drive has an electronic position detection. Just before 
the CLOSED position the chain retracts with reduced speed 
in the soft run mode, to protect the window and the drive.

 

¢

If  the  chain  is  unlocked  manually  and  is  completely

 

pulled  out  by  hand,  on  starting  up  ensure  that  the

 

chain  moves  with  reduced  speed  in  soft  run  mode

 

from approx. 40 mm before the CLOSED position.

 

¢

If necessary repeat this step several times.

Manual unlocking of chain

If soft run mode is 

not

 achieved on retracting the chain:

 

¢

Use the Chain unlocking key 

y

 to unlock both chains and

 

completely pull them out manually.

 

¢

Re-close  the  drive  completely  electrically  and  note

 

the  soft  run  mode  of  app.  40  mm  before  the  CLOSED

 

position. 

 

¢

Insert cover caps 

x

.

If  the  soft  run  mode  begins  too  early,  it  is  adjusted  auto-
matically  by  the  drive‘s  electronics  the  next  time  the
window is closed.

The  manual  chain  unlocking  function  may 
only be used for 

installation

 purposes!

3

,5

Chain relaxed 
(stud screwed in)

SW2,5

Note the rigidity of the chain!

Factory setting = 
chain fully tensioned

Chain fully tensioned 
(stud protrudes by 
3.5mm)

Always  note  the  force-path  diagram  (see  „KSA-T

WIN

  S12 

24V  DC“ 

DATA

 

SHEET

“  chapter)  and  rigidity  of  the  chain,

depending on the installed position!

In inclined and vertical uses, ensure that the chain becomes 
rigid  automatically.  This  is  secured  if  the  drive  is  instal-
led  with  the  motor  side  (cable  outlet)  at  the  top  (e.g.  for
side-hung windows with drive installed at the main closing 
edge).

Rigid back side of the chain

Curved chain path

If the chain does not retract in soft run mode, 
the  drive‘s  transmission  can  be  damaged,
resulting in drive failure!

!

!

!

Soft run

CLOSED position

13,5

13,5

max.

 ca.

 40

!

  4

  5

Summary of Contents for KSA TWIN 400 S12 24V

Page 1: ...KSA TWIN S12 24V DC CHAIN DRIVE according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...INSTALLATION STEP 4 Changing the cable outlet position INSTALLATION STEP 5 Determine the casement brackets INSTALLATION STEP 6 Determine the frame brackets Application examples INSTALLATION STEP 7 De...

Page 3: ...e the health and safety requirements which apply to the machinery The ma chinery must then be designed and constructed taking into account the results of the risk assessment Separate documentation rel...

Page 4: ...ts must be hung or secured such way that in case one of the mounting elements fails it will not break away slam down or move in an uncontrolled manner by providing double suspensions safety scissors c...

Page 5: ...it is approved for one or several of these ambient conditions by the manufacturer Accident prevention regulations and guidelines is sued by the employers liability insurance association When working a...

Page 6: ...m v Speed s 400 8 0 mm s 8 0 mm s s 500 600 12 0 mm s 8 0 mm s s Stroke 400 600 mm 5 L Length see order data LM Distance in between chains see order data Components packed with drive u v 4x Countersu...

Page 7: ...ies PU pcs Part No M COM Comm module for synchronised multi drive systems 1 524177 DATA SHEET KSA TWIN S12 24V DC EXPLANATIONS ON THE PRODUCT LABEL 02 KSA TWIN 400 S12 Made in Germany Date 14W03 V2 0...

Page 8: ...and to ensure the supply of fresh air in the building The safety features of this product are crucial for compli ance with the Machinery Directive 2006 42 EC as well as standards EN 12101 2 The most i...

Page 9: ...al forces should act on the spindle chain or lever of the drives Additional warning signs might be required Predictable Misuse It is absolutely essential to avoid any foreseeable misuse of the drives...

Page 10: ...tly completed machine drive the following requirements must be met in order to allow cor rect assembly with other components to produce a com plete machine without compromising health and safety of pe...

Page 11: ...he chain moves with reduced speed in soft run mode from approx 40 mm before the CLOSED position If necessary repeat this step several times Manual unlocking of chain If soft run mode is not achieved o...

Page 12: ...e bracket during opening the position of the cable outlet must be changed Pull the cover cap of the drive profile by hand Pull the connection cable completely out of the cover cap Feed the cable caref...

Page 13: ...Casement bracket F33 Casement bracket F38 use on roof windows Heroal 085 180 with F16 use with K A1 K B1 K B2 K C1 K E1 K84 1 K87 use with K A1 K B1 K B87 Casement bracket F39 Casement bracket F73 us...

Page 14: ...uired on window frame 35 mm use with F14 und B1 mounting angle on the kerb upstand of dome rooflights INSTALLATION STEP 6 DETERMINE THE FRAME BRACKETS M6 28 32 45 33 16 17 34 60 9 5 93 5 5 5 13 13 3 5...

Page 15: ...ium window Detail of mounting on aluminium window Detail of mounting on wooden window Roof Frame mounting Friction hinged outward opening Frame mounting Bottom hung inward opening Casement mounting De...

Page 16: ...0 600 10 22 10 22 K A1 K B1 K B2 55 55 280 280 1 2 FAB 1 2 FAB F14 AK RA FL K C1 61 K E1 41 K84 1 39 5 1101 for stroke 400 1304 for stroke 500 600 55 55 1 2 FAB 1 2 FAB 10 22 22 10 F14 K C1 K E1 K84 1...

Page 17: ...ket K 87 with casement brackets F16 F33 Friction hinged casement D 550 5 for stroke 400 652 0 for stroke 500 600 286 1101 for stroke 400 1304 for stroke 500 600 43 43 1 2 FAB 1 2 FAB 20 14 11 min 28 5...

Page 18: ...ons please refer to the above mentioned hole layout drawings see chapter INSTALLATIONSTEP 5 7 or project specific documents and drawings INSTALLATION STEP 8 ASSEMBLY CASEMENT BRACKET L O C T I T E Car...

Page 19: ...L Kxxx RA Fxxx FL INSTALLATION STEP 9A ASSEMBLY FRAME BRACKET DRIVE MOUNTED ON THE WINDOW AT THE TOP Cable on casement Cable in glazing bead Connection cable routing on the casement The drive and its...

Page 20: ...damage shearing off kinking splitting Attach drive to the frame brackets Insert brass washers and firmly tighten with countersunk screws M8 Drive should freely swivel Check swiveling area see chapter...

Page 21: ...o 524310 1112 for stroke 400 1315 for stroke 500 600 1112 for stroke 400 1315 for stroke 500 600 1100 for stroke 400 1303 for stroke 500 600 1100 for stroke 400 1303 for stroke 500 600 10 22 22 A A A...

Page 22: ...4305 L 1 45 m 524310 L 2 90 m 524302 L kundenspezifisch Cover profile for surface mounted drives KSA TWIN with frame bracket sets K A1 K B1 K B2 K E2 K84 1 Profile length adjustable to the lenght of t...

Page 23: ...the cover profile in the area of the brackets If necessary paint the cover profile with the required colour Push on the cover profile so that it fits tightly If necessary remove the cover caps x from...

Page 24: ...ly insulated The running direction of the drive may be changed by in terchanging polarity reversal the wires BN brown BU blue Multi drive operation with master and slave Multi drive operation with M C...

Page 25: ...rely at the user s own risk and responsibility INSTRUCTIONS ON CONNECTION SAFETY CHECK AND PERFORMING TEST RUN INSTRUCTIONS ON CONNECTION Connecting drive cable Avoid any installation area with large...

Page 26: ...ems the legal requirement is once a year Check the system for operational avai lability on a regular basis This is also recommended for a system with purely natural ventilation At short intervals chec...

Page 27: ...oke exhaust system Do not operate the window during repair or adjustment work WARRANTY AND AFTER SALES SERVICE Basically our General Terms and Conditions of Goods and Services by the Elec trical Indus...

Page 28: ...28 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 29: ...29 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 30: ...30 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 31: ...correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document are subject to alterations without prior no...

Page 32: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

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