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3

Assembly Instruction
KSA - T

WIN

 S12 24V DC

Index of abbreviations

These abbreviations are used consistently throughout these assembly 
& operating instructions. Unless stated differently, all dimensions indi-
cated in this document are in mm. General tolerances in accordance 
with DIN ISO 2768-m.

A

drive

AK 

connection cable / drive cable

AP

cover cap

BD

hinge

Fxxx

casement bracket

FAB

overall width of casement

FAH

overall height of casement

FG

casement weight

FL

casement

casement overlap

HSK

main closing edge

Kxxx

frame bracket

L

construction lenghth of drive

MB

central hinge

NSK

side closing edge

RA

frame

RAB

overall width of frame

RAH

overall height of frame

SL

snow load
opening direction

A

BBREVIATIONS

R

ISIK

 

ANALYSIS

for power-operated windows and doors (machines) 

according to ISO 12100

General Procedure 

Before starting work, a risk analysis must be carried out to systematically 
ensure compliance with the country-specifi c legal regulations on occupatio-
nal safety and accident prevention regulations of the professional associa-
tions.
Once  the  risk  assessment  for  power-operated  windows  and  doors  has 
been carried out by the planner and laid down in the constructional re-
quirements, the installer of the power-operated windows and doors must 
again carry out another risk assessment to examine whether the planning 
requirements have been met. In case the protection class (see i. e. leafl et 
KB.01 of VFF [association w facade]) has not been met, further 
steps to reduce risk are necessary.

Extract from the Machinery Directive 2006/42/EC

„The manufacturer of machinery or his authorized representative must 
ensure  that  a  risk  assessment  is  carried  out  in  order  to  determine  the 
health and safety requirements which apply to the machinery. The ma-
chinery must then be designed and constructed taking into account the 
results of the risk assessment.“
Separate documentation relating to risk assessment can be downloaded 
from the homepage of 

     Aumüller Aumatic GmbH

 

(www.aumueller-gmbh.de)

In addition, the operator needs to be instructed about the residual risks.

It is essential to ensure compliance with the latest version of the guide-
lines, standards and national legislation applicable to the assembly and 
the electrical connection of drives / controls, especially:

EN 60335-1 / EN 60335-2-103

„Household and similar electrical appliances - Safety -  Part 1: General 
requirements / - Part 2-103: Particular requirements for drives for gates, 
doors and windows“

Directive 2006/24/EC of the European Parliament and of the 
Council - 

„Machinery Directive“

Local accident prevention regulations.

Fire behaviour of building materials and building components.

Erection of power installations with rated voltages below 1000V

Failure to comply with the warning notes results  
in irreversible injuries or death.

Failure  to  comply  with  the  warning  notes  can 
result in irreversible injuries or death.

Failure  to  comply  with  the  warning  notes  can 
result in minor or moderate (reversible) injuries.

Failure  to  comply  with  the  warning  notes  can 
lead to damage to property.

W

ARNING

 

AND

 

SAFETY

 

SYMBOLS

 

IN

 

THESE

 I

NSTRUCTIONS

:

The symbols used in the instructions shall be strictly observed and have the following meaning:

Caution / Warning

Danger due to electric current.

Caution / Warning

Risk of crushing and entrapment during device operati-
on (is provided as a sticker with the drive).

Attention / Warning

Risk of damage to / destruction of drives and / or win-
dows.

!

W

ARNING

!

D

ANGER

!

C

AUTION

N

OTE

!

RA

FL

FAB

F

A

H

BD

HSK

NSK

NSK

RAB

R

A

H

01

A

BBREVIATIONS

; R

ISIK

 

ASSEMBLY

W

ARNING

 

AND

 

SAFETY

 

SYMBOLS

 

IN

 

THESE

 I

NSTRUCTIONS

Summary of Contents for KSA TWIN 400 S12 24V

Page 1: ...KSA TWIN S12 24V DC CHAIN DRIVE according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...INSTALLATION STEP 4 Changing the cable outlet position INSTALLATION STEP 5 Determine the casement brackets INSTALLATION STEP 6 Determine the frame brackets Application examples INSTALLATION STEP 7 De...

Page 3: ...e the health and safety requirements which apply to the machinery The ma chinery must then be designed and constructed taking into account the results of the risk assessment Separate documentation rel...

Page 4: ...ts must be hung or secured such way that in case one of the mounting elements fails it will not break away slam down or move in an uncontrolled manner by providing double suspensions safety scissors c...

Page 5: ...it is approved for one or several of these ambient conditions by the manufacturer Accident prevention regulations and guidelines is sued by the employers liability insurance association When working a...

Page 6: ...m v Speed s 400 8 0 mm s 8 0 mm s s 500 600 12 0 mm s 8 0 mm s s Stroke 400 600 mm 5 L Length see order data LM Distance in between chains see order data Components packed with drive u v 4x Countersu...

Page 7: ...ies PU pcs Part No M COM Comm module for synchronised multi drive systems 1 524177 DATA SHEET KSA TWIN S12 24V DC EXPLANATIONS ON THE PRODUCT LABEL 02 KSA TWIN 400 S12 Made in Germany Date 14W03 V2 0...

Page 8: ...and to ensure the supply of fresh air in the building The safety features of this product are crucial for compli ance with the Machinery Directive 2006 42 EC as well as standards EN 12101 2 The most i...

Page 9: ...al forces should act on the spindle chain or lever of the drives Additional warning signs might be required Predictable Misuse It is absolutely essential to avoid any foreseeable misuse of the drives...

Page 10: ...tly completed machine drive the following requirements must be met in order to allow cor rect assembly with other components to produce a com plete machine without compromising health and safety of pe...

Page 11: ...he chain moves with reduced speed in soft run mode from approx 40 mm before the CLOSED position If necessary repeat this step several times Manual unlocking of chain If soft run mode is not achieved o...

Page 12: ...e bracket during opening the position of the cable outlet must be changed Pull the cover cap of the drive profile by hand Pull the connection cable completely out of the cover cap Feed the cable caref...

Page 13: ...Casement bracket F33 Casement bracket F38 use on roof windows Heroal 085 180 with F16 use with K A1 K B1 K B2 K C1 K E1 K84 1 K87 use with K A1 K B1 K B87 Casement bracket F39 Casement bracket F73 us...

Page 14: ...uired on window frame 35 mm use with F14 und B1 mounting angle on the kerb upstand of dome rooflights INSTALLATION STEP 6 DETERMINE THE FRAME BRACKETS M6 28 32 45 33 16 17 34 60 9 5 93 5 5 5 13 13 3 5...

Page 15: ...ium window Detail of mounting on aluminium window Detail of mounting on wooden window Roof Frame mounting Friction hinged outward opening Frame mounting Bottom hung inward opening Casement mounting De...

Page 16: ...0 600 10 22 10 22 K A1 K B1 K B2 55 55 280 280 1 2 FAB 1 2 FAB F14 AK RA FL K C1 61 K E1 41 K84 1 39 5 1101 for stroke 400 1304 for stroke 500 600 55 55 1 2 FAB 1 2 FAB 10 22 22 10 F14 K C1 K E1 K84 1...

Page 17: ...ket K 87 with casement brackets F16 F33 Friction hinged casement D 550 5 for stroke 400 652 0 for stroke 500 600 286 1101 for stroke 400 1304 for stroke 500 600 43 43 1 2 FAB 1 2 FAB 20 14 11 min 28 5...

Page 18: ...ons please refer to the above mentioned hole layout drawings see chapter INSTALLATIONSTEP 5 7 or project specific documents and drawings INSTALLATION STEP 8 ASSEMBLY CASEMENT BRACKET L O C T I T E Car...

Page 19: ...L Kxxx RA Fxxx FL INSTALLATION STEP 9A ASSEMBLY FRAME BRACKET DRIVE MOUNTED ON THE WINDOW AT THE TOP Cable on casement Cable in glazing bead Connection cable routing on the casement The drive and its...

Page 20: ...damage shearing off kinking splitting Attach drive to the frame brackets Insert brass washers and firmly tighten with countersunk screws M8 Drive should freely swivel Check swiveling area see chapter...

Page 21: ...o 524310 1112 for stroke 400 1315 for stroke 500 600 1112 for stroke 400 1315 for stroke 500 600 1100 for stroke 400 1303 for stroke 500 600 1100 for stroke 400 1303 for stroke 500 600 10 22 22 A A A...

Page 22: ...4305 L 1 45 m 524310 L 2 90 m 524302 L kundenspezifisch Cover profile for surface mounted drives KSA TWIN with frame bracket sets K A1 K B1 K B2 K E2 K84 1 Profile length adjustable to the lenght of t...

Page 23: ...the cover profile in the area of the brackets If necessary paint the cover profile with the required colour Push on the cover profile so that it fits tightly If necessary remove the cover caps x from...

Page 24: ...ly insulated The running direction of the drive may be changed by in terchanging polarity reversal the wires BN brown BU blue Multi drive operation with master and slave Multi drive operation with M C...

Page 25: ...rely at the user s own risk and responsibility INSTRUCTIONS ON CONNECTION SAFETY CHECK AND PERFORMING TEST RUN INSTRUCTIONS ON CONNECTION Connecting drive cable Avoid any installation area with large...

Page 26: ...ems the legal requirement is once a year Check the system for operational avai lability on a regular basis This is also recommended for a system with purely natural ventilation At short intervals chec...

Page 27: ...oke exhaust system Do not operate the window during repair or adjustment work WARRANTY AND AFTER SALES SERVICE Basically our General Terms and Conditions of Goods and Services by the Elec trical Indus...

Page 28: ...28 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 29: ...29 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 30: ...30 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 31: ...correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document are subject to alterations without prior no...

Page 32: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

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