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8

Assembly Instruction

KSA - T

WIN

 S12 24V DC

I

NTENDED

 

USE

stroke

200
100

400
300

600
500

200

100

400

300

600

500

Areas of application and casement sizes:

Mounting of drives up to a casement size

of max. 4m

2

 (depending on the system)

Top-hung casement and bottom-hung casement 

inward opening

FAB min. =  L + 100 mm
FAB max. = 2500 mm

Top-hung casement and bottom-hung casement 

outward opening

FAB min. =  L + 100 mm
FAB max. = 2500 mm

Roof window

FAB min. =  L + 100 mm
FAB max. = 2500 mm

total weight casement including snow load
KSA - 

Twin 400 mm stroke ≤ max. 220 kg

KSA - Twin 500 mm stroke ≤ max. 185 kg
KSA - Twin 600 mm stroke ≤ max. 150 kg

FAH min. =  500 mm
(for stroke 500)
FAH max. = 2500 mm

FAH min. =  450 mm
FAH max. = 2500 mm

bottom-hung casement 

bottom-hung casement 

top-hung casement 

top-hung casement 

FAH max. = 2500 mm

with frame bracket 

K-B1

 

minimum space required on 
frame 52 mm

min. FAH

I

NTENDE

 

USE

Area of Application / Range of Application

These chain drives are used for electromotive opening and 
closing of windows in facades and roofs, with a mounting 
height (lower edge of moving element) of at least 2.5 me-
ters  from  the  fl oor.  For  natural  smoke  and  heat  exhaust
(NSHEV/ SHEV) and for natural ventilation.

The main purpose of this product is to help save life 
in the event of 

a fi re and to ensure the supply of fresh 

air in the building.

The  safety  features  of  this  product  are  crucial  for  compli-
ance  with  the  Machinery  Directive  2006/42/EC  as  well  as 
standards EN 12101-2.

The most important requirement is that the window opens 
after:
•  activation via a control unit (SHEV unit)
- from a fi re alarm button
- from a smoke detector or 
- from the fi re alarm system (FAS).

Casement type:

roof  window  /  light  dome  /  bottom-hung,  top-hung  case-
ment. 
Made of base materials such as aluminum, plastic or wood.

Opening direction:

inward and outward opening

All specifi ed casement sizes shall be a guide only.
The actual application area depends on the ratio between: 
FAB/FAH, total casement weight and opening width. Strictly 
adhere to the 

force-path-diagrams

 of the drives.

For different drive mounting positions on the casement the 
following points must be considered:
•  Total weight of casement (glass + frame)
•  Casement size (FAB x FAH)
•  Snow load (based on snow zone / area of use)
•  Roof pitch angle (important for snow load calculation)
•  Wind force (infl uence of side wind)
•  Required  cross-section  of  aperture  (geometric  or  aero-
 

dynamic)

•  Required force and stroke of drive/s

Snow load on roof windows for SHEV-systems

Example calculation

Establish snow loading based on national standards /directives

(in Germany according to DIN 1055-5)

total weight = FG + snow load

total weight = (40 kg + 60 kg) = 100 kg

Example: 
snow load = 60 kg

(Casement area x 
Typical snow load)

Example: FG = 40 kg

03

Summary of Contents for KSA TWIN 400 S12 24V

Page 1: ...KSA TWIN S12 24V DC CHAIN DRIVE according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...INSTALLATION STEP 4 Changing the cable outlet position INSTALLATION STEP 5 Determine the casement brackets INSTALLATION STEP 6 Determine the frame brackets Application examples INSTALLATION STEP 7 De...

Page 3: ...e the health and safety requirements which apply to the machinery The ma chinery must then be designed and constructed taking into account the results of the risk assessment Separate documentation rel...

Page 4: ...ts must be hung or secured such way that in case one of the mounting elements fails it will not break away slam down or move in an uncontrolled manner by providing double suspensions safety scissors c...

Page 5: ...it is approved for one or several of these ambient conditions by the manufacturer Accident prevention regulations and guidelines is sued by the employers liability insurance association When working a...

Page 6: ...m v Speed s 400 8 0 mm s 8 0 mm s s 500 600 12 0 mm s 8 0 mm s s Stroke 400 600 mm 5 L Length see order data LM Distance in between chains see order data Components packed with drive u v 4x Countersu...

Page 7: ...ies PU pcs Part No M COM Comm module for synchronised multi drive systems 1 524177 DATA SHEET KSA TWIN S12 24V DC EXPLANATIONS ON THE PRODUCT LABEL 02 KSA TWIN 400 S12 Made in Germany Date 14W03 V2 0...

Page 8: ...and to ensure the supply of fresh air in the building The safety features of this product are crucial for compli ance with the Machinery Directive 2006 42 EC as well as standards EN 12101 2 The most i...

Page 9: ...al forces should act on the spindle chain or lever of the drives Additional warning signs might be required Predictable Misuse It is absolutely essential to avoid any foreseeable misuse of the drives...

Page 10: ...tly completed machine drive the following requirements must be met in order to allow cor rect assembly with other components to produce a com plete machine without compromising health and safety of pe...

Page 11: ...he chain moves with reduced speed in soft run mode from approx 40 mm before the CLOSED position If necessary repeat this step several times Manual unlocking of chain If soft run mode is not achieved o...

Page 12: ...e bracket during opening the position of the cable outlet must be changed Pull the cover cap of the drive profile by hand Pull the connection cable completely out of the cover cap Feed the cable caref...

Page 13: ...Casement bracket F33 Casement bracket F38 use on roof windows Heroal 085 180 with F16 use with K A1 K B1 K B2 K C1 K E1 K84 1 K87 use with K A1 K B1 K B87 Casement bracket F39 Casement bracket F73 us...

Page 14: ...uired on window frame 35 mm use with F14 und B1 mounting angle on the kerb upstand of dome rooflights INSTALLATION STEP 6 DETERMINE THE FRAME BRACKETS M6 28 32 45 33 16 17 34 60 9 5 93 5 5 5 13 13 3 5...

Page 15: ...ium window Detail of mounting on aluminium window Detail of mounting on wooden window Roof Frame mounting Friction hinged outward opening Frame mounting Bottom hung inward opening Casement mounting De...

Page 16: ...0 600 10 22 10 22 K A1 K B1 K B2 55 55 280 280 1 2 FAB 1 2 FAB F14 AK RA FL K C1 61 K E1 41 K84 1 39 5 1101 for stroke 400 1304 for stroke 500 600 55 55 1 2 FAB 1 2 FAB 10 22 22 10 F14 K C1 K E1 K84 1...

Page 17: ...ket K 87 with casement brackets F16 F33 Friction hinged casement D 550 5 for stroke 400 652 0 for stroke 500 600 286 1101 for stroke 400 1304 for stroke 500 600 43 43 1 2 FAB 1 2 FAB 20 14 11 min 28 5...

Page 18: ...ons please refer to the above mentioned hole layout drawings see chapter INSTALLATIONSTEP 5 7 or project specific documents and drawings INSTALLATION STEP 8 ASSEMBLY CASEMENT BRACKET L O C T I T E Car...

Page 19: ...L Kxxx RA Fxxx FL INSTALLATION STEP 9A ASSEMBLY FRAME BRACKET DRIVE MOUNTED ON THE WINDOW AT THE TOP Cable on casement Cable in glazing bead Connection cable routing on the casement The drive and its...

Page 20: ...damage shearing off kinking splitting Attach drive to the frame brackets Insert brass washers and firmly tighten with countersunk screws M8 Drive should freely swivel Check swiveling area see chapter...

Page 21: ...o 524310 1112 for stroke 400 1315 for stroke 500 600 1112 for stroke 400 1315 for stroke 500 600 1100 for stroke 400 1303 for stroke 500 600 1100 for stroke 400 1303 for stroke 500 600 10 22 22 A A A...

Page 22: ...4305 L 1 45 m 524310 L 2 90 m 524302 L kundenspezifisch Cover profile for surface mounted drives KSA TWIN with frame bracket sets K A1 K B1 K B2 K E2 K84 1 Profile length adjustable to the lenght of t...

Page 23: ...the cover profile in the area of the brackets If necessary paint the cover profile with the required colour Push on the cover profile so that it fits tightly If necessary remove the cover caps x from...

Page 24: ...ly insulated The running direction of the drive may be changed by in terchanging polarity reversal the wires BN brown BU blue Multi drive operation with master and slave Multi drive operation with M C...

Page 25: ...rely at the user s own risk and responsibility INSTRUCTIONS ON CONNECTION SAFETY CHECK AND PERFORMING TEST RUN INSTRUCTIONS ON CONNECTION Connecting drive cable Avoid any installation area with large...

Page 26: ...ems the legal requirement is once a year Check the system for operational avai lability on a regular basis This is also recommended for a system with purely natural ventilation At short intervals chec...

Page 27: ...oke exhaust system Do not operate the window during repair or adjustment work WARRANTY AND AFTER SALES SERVICE Basically our General Terms and Conditions of Goods and Services by the Elec trical Indus...

Page 28: ...28 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 29: ...29 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 30: ...30 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 31: ...correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document are subject to alterations without prior no...

Page 32: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

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