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5

Assembly Instruction
KSA - T

WIN

 S12 24V DC

S

AFETY

 

INSTRUCTIONS

Cable routing and electrical connection

Cable routing and electrical connections may only be car-
ried out by approved contractors. Secure power supply lines 
230  /  400V AC  separately  on  site.  Before  working  on  the 
system the mains voltage supply and the emergency power 
supply (i. e. batteries) shall be disconnected in all poles and 
secured against unintended operation.
Never operate the drives, controllers, manual switches and 
sensors on operating voltages and connections contrary to 
the specifi cations in the operating instructions.
All relevant regulations must be observed for the installa-
tion:
Erection  of  power  installations  with  rated  voltages  below  
1000 V
Installation of cables and lines
Fire  behaviour  of  building  materials  and  building  compo-
nents

Specify  suitable  types  of  cable  on  consultation  with  the 
competent local authorities, energy supply companies and 
Employers’  Liability  Insurance  Associations.  Please  pay 
especially  regard  to: All  extra  low-voltage  lines  (24 V  DC) 
must  be  laid  separately  from  power  cables.  Flexible  lines 
must not be fl ush-mounted. Freely suspended lines must be 
provided with strain relief.

All lines must be laid such way that they can 
be neither sheared off, nor twisted or kinked 
during operation.

All  junction  boxes  and  external  drive  controllers  must  be 
positioned to allow access for maintenance work. The cable 
type,  lengths  and  sizes  must  comply  with  the  technical 
specifi cations.  Check  connection  points  for  tight  fi t  of  the 
screwed connections and cable ends.

All 230 V components shall allow disconnec-
tion in all poles from the mains power supply 
prior to maintenance and repair work.

After mounting

and each modifi cation to the structure, check all functions 
in a test run. Once the system is completely installed, the 
end-user  must  be  instructed  on  all  important  operating 
steps. The end-user must also be notifi ed of the remaining 
risks / hazards.

 

Ambient Conditions

The product must not be hit, dropped or exposed to vibra-
tions, moisture, aggressive gases or other damaging envi-
ronments unless it is approved for one or several of these 
ambient conditions by the manufacturer.

Accident  prevention  regulations  and  guidelines  is-
sued by the employers’ liability insurance association

When working at, in or on a building or part of a building 
the specifi cations and notes of the respective accident pre-
vention regulations (UVV) and the regulations and rules of 
the employers’ liability insurance association (BGR) must be 
observed and adhered to.

Declaration of Incorporation

The  devices  are  manufactured  and  tested  in  accordance 
with  the  European  Directives. The  appropriate  declaration 
of incorporation has been issued. You may only operate the 
drive if there is a declaration of conformity within the mea-
ning of the Machinery Directive for the entire system.

Spare parts

, fasteners, fi ttings and controllers

Only  operate  the  drive  with  controllers  built  by  the  same 
manufacturer.  There  is  no  liability,  warranty  or  customer 
service  if  third-party  parts  are  used.  If  spare  parts/fi ttings 
or  extension  parts  are  required,  only  original  replacement 
parts from the manufacturer may be used.

Range of Application

Exclusively suited for the automatic opening and closing of 
the window types specifi ed in these assembly instructions. 
For any application not included in these instructions plea-
se  consult  the  manufacturer  or  his  authorized  reseller  for 
further information. 

Do not misuse device for any other lifting 
operations.

Always check that your system complies with the applicable 
regulations.  Special  attention  shall  be  given  to  opening 
width  and  opening  area  of  the  window,  permissible  fi t-
ting dimensions, opening time and opening speed, exerted 
forces,  temperature  resistance  of  drive/devices  and  cables 
as well as to the cross-section of the connection cable de-
pending on the cable length and the power consumption.
Required  fastening  material  shall  be  selected  and,  if 
necessary, completed to suit the drive and the exerted loads.

Make sure that all products installed are per-
manently  protected  from  dirt  and  moisture 
unless the drive is expressly suited for use in 
damp  or  humid  environments  (see  technical 
data).

Mounting and fastening material

Required  or  supplied  fastening  material  shall  be  selected 
and, if necessary, supplemented to suit the building’s struc-
ture and the corresponding strain.

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01

Summary of Contents for KSA TWIN 400 S12 24V

Page 1: ...KSA TWIN S12 24V DC CHAIN DRIVE according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...INSTALLATION STEP 4 Changing the cable outlet position INSTALLATION STEP 5 Determine the casement brackets INSTALLATION STEP 6 Determine the frame brackets Application examples INSTALLATION STEP 7 De...

Page 3: ...e the health and safety requirements which apply to the machinery The ma chinery must then be designed and constructed taking into account the results of the risk assessment Separate documentation rel...

Page 4: ...ts must be hung or secured such way that in case one of the mounting elements fails it will not break away slam down or move in an uncontrolled manner by providing double suspensions safety scissors c...

Page 5: ...it is approved for one or several of these ambient conditions by the manufacturer Accident prevention regulations and guidelines is sued by the employers liability insurance association When working a...

Page 6: ...m v Speed s 400 8 0 mm s 8 0 mm s s 500 600 12 0 mm s 8 0 mm s s Stroke 400 600 mm 5 L Length see order data LM Distance in between chains see order data Components packed with drive u v 4x Countersu...

Page 7: ...ies PU pcs Part No M COM Comm module for synchronised multi drive systems 1 524177 DATA SHEET KSA TWIN S12 24V DC EXPLANATIONS ON THE PRODUCT LABEL 02 KSA TWIN 400 S12 Made in Germany Date 14W03 V2 0...

Page 8: ...and to ensure the supply of fresh air in the building The safety features of this product are crucial for compli ance with the Machinery Directive 2006 42 EC as well as standards EN 12101 2 The most i...

Page 9: ...al forces should act on the spindle chain or lever of the drives Additional warning signs might be required Predictable Misuse It is absolutely essential to avoid any foreseeable misuse of the drives...

Page 10: ...tly completed machine drive the following requirements must be met in order to allow cor rect assembly with other components to produce a com plete machine without compromising health and safety of pe...

Page 11: ...he chain moves with reduced speed in soft run mode from approx 40 mm before the CLOSED position If necessary repeat this step several times Manual unlocking of chain If soft run mode is not achieved o...

Page 12: ...e bracket during opening the position of the cable outlet must be changed Pull the cover cap of the drive profile by hand Pull the connection cable completely out of the cover cap Feed the cable caref...

Page 13: ...Casement bracket F33 Casement bracket F38 use on roof windows Heroal 085 180 with F16 use with K A1 K B1 K B2 K C1 K E1 K84 1 K87 use with K A1 K B1 K B87 Casement bracket F39 Casement bracket F73 us...

Page 14: ...uired on window frame 35 mm use with F14 und B1 mounting angle on the kerb upstand of dome rooflights INSTALLATION STEP 6 DETERMINE THE FRAME BRACKETS M6 28 32 45 33 16 17 34 60 9 5 93 5 5 5 13 13 3 5...

Page 15: ...ium window Detail of mounting on aluminium window Detail of mounting on wooden window Roof Frame mounting Friction hinged outward opening Frame mounting Bottom hung inward opening Casement mounting De...

Page 16: ...0 600 10 22 10 22 K A1 K B1 K B2 55 55 280 280 1 2 FAB 1 2 FAB F14 AK RA FL K C1 61 K E1 41 K84 1 39 5 1101 for stroke 400 1304 for stroke 500 600 55 55 1 2 FAB 1 2 FAB 10 22 22 10 F14 K C1 K E1 K84 1...

Page 17: ...ket K 87 with casement brackets F16 F33 Friction hinged casement D 550 5 for stroke 400 652 0 for stroke 500 600 286 1101 for stroke 400 1304 for stroke 500 600 43 43 1 2 FAB 1 2 FAB 20 14 11 min 28 5...

Page 18: ...ons please refer to the above mentioned hole layout drawings see chapter INSTALLATIONSTEP 5 7 or project specific documents and drawings INSTALLATION STEP 8 ASSEMBLY CASEMENT BRACKET L O C T I T E Car...

Page 19: ...L Kxxx RA Fxxx FL INSTALLATION STEP 9A ASSEMBLY FRAME BRACKET DRIVE MOUNTED ON THE WINDOW AT THE TOP Cable on casement Cable in glazing bead Connection cable routing on the casement The drive and its...

Page 20: ...damage shearing off kinking splitting Attach drive to the frame brackets Insert brass washers and firmly tighten with countersunk screws M8 Drive should freely swivel Check swiveling area see chapter...

Page 21: ...o 524310 1112 for stroke 400 1315 for stroke 500 600 1112 for stroke 400 1315 for stroke 500 600 1100 for stroke 400 1303 for stroke 500 600 1100 for stroke 400 1303 for stroke 500 600 10 22 22 A A A...

Page 22: ...4305 L 1 45 m 524310 L 2 90 m 524302 L kundenspezifisch Cover profile for surface mounted drives KSA TWIN with frame bracket sets K A1 K B1 K B2 K E2 K84 1 Profile length adjustable to the lenght of t...

Page 23: ...the cover profile in the area of the brackets If necessary paint the cover profile with the required colour Push on the cover profile so that it fits tightly If necessary remove the cover caps x from...

Page 24: ...ly insulated The running direction of the drive may be changed by in terchanging polarity reversal the wires BN brown BU blue Multi drive operation with master and slave Multi drive operation with M C...

Page 25: ...rely at the user s own risk and responsibility INSTRUCTIONS ON CONNECTION SAFETY CHECK AND PERFORMING TEST RUN INSTRUCTIONS ON CONNECTION Connecting drive cable Avoid any installation area with large...

Page 26: ...ems the legal requirement is once a year Check the system for operational avai lability on a regular basis This is also recommended for a system with purely natural ventilation At short intervals chec...

Page 27: ...oke exhaust system Do not operate the window during repair or adjustment work WARRANTY AND AFTER SALES SERVICE Basically our General Terms and Conditions of Goods and Services by the Elec trical Indus...

Page 28: ...28 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 29: ...29 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 30: ...30 Assembly Instruction KSA TWIN S12 24V DC CERTIFICATES 08...

Page 31: ...correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document are subject to alterations without prior no...

Page 32: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

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