SERVICE MANUAL A-ERGO
SERVICE MANUAL A-ERGO
Hy
Hydr
drau
auli
lic
c sy
syst
stem
em / R
/ Rep
epai
air
r in
inst
stru
ruct
ctio
ions
ns /
/ Hy
Hydr
drau
auli
lic
c oi
oil,
l, ch
chan
angi
ging
ng/d
/dra
rain
inin
ing
g
8.
8.17
17
Procedure
Procedure
1.
1.
Low
Lower do
er down the f
wn the fork
orks and d
s and disc
isconn
onnec
ect the ba
t the batte
ttery ele
ry electr
ctrica
ically
lly..
2.
2.
Lift up
Lift up the s
the steerin
teering whe
g wheel p
el panel
anel and p
and pull o
ull out th
ut the mac
e machine
hine hous
housing c
ing cover
over..
3.
3.
Check
Check how m
how much o
uch oil ne
il needs to
eds to be fi
be filled
lled by che
by checkin
cking the o
g the oil leve
il level (the
l (the level
level diffe
differs
rs
between different truck variants).
between different truck variants).
4.
4.
Lower
Lower the for
the forks to t
ks to their l
heir lowest p
owest positio
osition an
n and disc
d disconne
onnect the b
ct the batter
attery elec
y electrical
trically
ly..
5.
5.
Pla
Place
ce the
the tra
tray on
y on the
the floo
floor be
r behin
hind t
d the t
he tru
ruck.
ck.
6.
6.
Clamp
Clamp the s
the suctio
uction pipe
n pipe betw
between th
een the pump
e pump and ta
and tank, r
nk, releas
elease the s
e the suctio
uction ho
n hose from
se from
the pump and lead it to the
the pump and lead it to the tray
tray, and then release the clamp so that the oil
, and then release the clamp so that the oil runs out.
runs out.
Important!
Important!
Make sure that the oil does not overflow in the tray. The oil should be taken care of
Make sure that the oil does not overflow in the tray. The oil should be taken care of
in accordance with environmental legislation.
in accordance with environmental legislation.
Filters are always replaced when changing the oil!
Filters are always replaced when changing the oil!
7.
7.
Repla
Replace th
ce the suc
e suction
tion pipe
pipe, and f
, and fill up
ill up with
with new o
new oil thro
il through
ugh the h
the hydrau
ydraulic oil
lic oil filter
filter to
to
the same level as before. If t
the same level as before. If there has been any leakage it will
here has been any leakage it will be necessary to fill to
be necessary to fill to
a higher level than before.
a higher level than before. T
To obtain the correct oil
o obtain the correct oil level all the cylinders should be
level all the cylinders should be
run to their
run to their end positions, and check that the
end positions, and check that the pump does not suck air.
pump does not suck air.
8.
8.
Run i
Run in the
n the cylin
cylinders
ders and c
and check
heck that
that the o
the oil ta
il tank d
nk does n
oes not o
ot overf
verflow
low..
Note!
Note!
The hydraulic oil should be filtered when filling, by pouring the oil through
The hydraulic oil should be filtered when filling, by pouring the oil through
the
the fil
filter
ter..
9.
9.
Wipe
Wipe up an
up any spi
y spilled
lled oil, c
oil, close
lose the m
the machine
achine hous
housing c
ing cover
over, and
, and lower
lower down t
down the
he
steering wheel panel.
steering wheel panel.
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