ASP T-Boss570 Owner'S/Operator'S Manual Download Page 107

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CLUTCH SLIPPING

CVT SYSTEM

Clutch weight spring



Worn/loose

Incorrect Primary Clutch Position



Incorrect engine mount

(see 13. CVT system)

Clutch shoe



Worn/ damaged

Primary sliding sheave



Seized

POOR STARTING

FAULTY BRAKE

PERFORMANCE

POOR BRAKING EFFECT

V-belt



Worn front hub bearing



Slipping/oily V-belt



Worn brake pad



Worn brake disc



Air in brake fluid



Leaking brake fluid

Primary sliding sheave



Improper operation



Damage



Faulty master cylinder kit



Faulty caliper seal kit



Loose union bolt



Broken brake hose

Compressing spring



Worn/loose



Oily or greasy brake pad



Oily or greasy brake disc

Secondary sliding sheave



Improper operation



Worn guide pin grove



Worn guide pin

Clutch shoe



Worn/ bent

Summary of Contents for T-Boss570

Page 1: ...RENTAL TRACKS OR RACING OWNER S OPERATOR S MANUAL Europe 2021 T Boss570 Independent Rear Suspension BEFORE OPERATING THIS VEHICLE THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING...

Page 2: ...ea toolbox has been provided on the UTV for storage of this manual Please keep this manual in the glove compartment so that it can be found easily and referenced when needed USE ONLY LINHAI ORIGINAL S...

Page 3: ...IN AND ENGINE SERIAL NUMBER 6 1 7 CONTROL AND FUNCTIONS 7 1 8 STARTING THE ENGINE 8 1 9 VEHICLE BREAK IN PERIOD 9 1 10 RIDING GEAR 10 1 11 CARRYING LOADS 11 1 12 RIDING 12 1 13 CVT SYSTEM 13 1 14 BATT...

Page 4: ...s provided to help the owner and operators of this UTV become familiar with the operating characteristic and the many features offered on the UTV The manual also covers information on the care and mai...

Page 5: ...arnings increases the possibility of accidents leading to DEATH or SERIOUS INJURY Additionally failure to follow these requirements will void the Warranty on your UTV NOTE The addition and use of cert...

Page 6: ...ved shirts or jackets and long pants As with any off road capable vehicle there is a risk of tip over or rollover under certain conditions Uneven terrain or slopes which pitch the vehicle sideways tur...

Page 7: ...een involved in an accident Never operate UTV on hills too steep for the UTV or for your abilities Practice on smaller hills before attempting larger hills Always follow proper procedures for climbing...

Page 8: ...stopping ability Test your brakes after leaving water If necessary apply them lightly several times to let friction dry out the pads Always be sure there are no obstacles or people behind you when you...

Page 9: ...YOU BEGIN RIDING Read this manual thoroughly referring to the various areas which are being discussed on your machine Operating this vehicle carries with it responsibilities for your personal safety...

Page 10: ...following messages This is the safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Your safety is involved WARNING Indicates a...

Page 11: ...instructions on each decal carefully In the event any decal becomes illegible or comes off contact your dealer for a replacement Attention There is a risk of fire from driving the vehicle on the grou...

Page 12: ...1 2 NOTE Maximum tire pressure Front 48 3 kPa Rear 48 3 kPa...

Page 13: ...3 4 5 6 7...

Page 14: ...8 9 10 11...

Page 15: ...12 13 14 15...

Page 16: ...16 17 18...

Page 17: ...19 20 21 Optional NOTE Beware of a side impact We do not recommend using a drink holder while driving...

Page 18: ...re should be a firm feeling when the brakes are applied If not have the vehicle inspected by your dealer Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the br...

Page 19: ...feeling Have an authorized dealer repair as necessary for proper operation 10 Loose parts visually inspect vehicle for any damaged components or loose nuts bolts or fasteners Always check the tightnes...

Page 20: ...en refueling Never refuel while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers WARNING POTENTIAL HAZAR...

Page 21: ...ehicle handles differently in 2WD than in 4WD or vice versa a while moving may cause the vehicle to unexpectedly handle differently This could distract the operator and increase the risk of losing con...

Page 22: ...AL HAZARD Trying to stop the roll over with your arm or leg WHAT CAN HAPPEN You could be severely injured You could suffer a crushed hand arm leg or foot HOW TO AVOID THE HAZARD You must keep your arm...

Page 23: ...CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated maximum load limit for this cargo bed Cargo should be properly distri...

Page 24: ...start of every ride Do not operate the vehicle if you find any problem with the brakes If a problem cannot be corrected by the adjustment procedures provided in this manual have the vehicle inspected...

Page 25: ...PPEN Loss of control which could cause an accident or injury HOW TO AVOID THE HAZARD Read the Owner s Manual carefully If there is a control or function you do not understand ask our authorized dealer...

Page 26: ...ce unless otherwise specified Have an authorized dealer perform service if you are not familiar with vehicle service WARNING POTENTIAL HAZARD Operating this vehicle with improper modifications WHAT CA...

Page 27: ...atch a fire HOW TO AVOID THE HAZARD When cleaning the spark arrester Always let the exhaust system cool prior to touching exhaust components Do not start the engine when cleaning the exhaust system WA...

Page 28: ...You could be poisoned You could be severely burned by the sulfuric acid in battery electrolyte Batteries produce explosive gases HOW TO AVOID THE HAZARD Avoid contact with skin eyes or clothing Always...

Page 29: ...is on and immediately after it is turned off WHAT CAN HAPPEN You can be burned or a fire could start if the bulb touches something flammable HOW TO AVOID THE HAZARD Wait for the bulb to cool before t...

Page 30: ...tection goggles or face shield gloves boots long sleeved shirt or jacket and long pants WARNING POTENTIAL HAZARD Operating this UTV after consuming alcohol or drugs WHAT CAN HAPPEN Could seriously aff...

Page 31: ...ment damage HOW TO AVOID THE HAZARD Always inspect your UTV each time you use it to make sure the UTV is in safe operating condition Always follow the inspection and maintenance procedures and schedul...

Page 32: ...t including an overturn HOW TO AVOID THE HAZARD Do not operate in excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the UTV on such terra...

Page 33: ...HAZARD Never operate the UTV on hills too steep for the UTV or for your abilities Practice on smaller hills before attempting large hills Never operate UTV on hills steeper than 15 WARNING POTENTIAL...

Page 34: ...edures as described in the Owner s Manual Avoid hills with excessively slippery or loose surfaces WARNING POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WH...

Page 35: ...POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the UTV You may also regain traction unexpectedly which may cause the UTV to overturn HOW TO AVOID THE HAZARD On slippery s...

Page 36: ...ARD When you select reverse gear make sure there are no obstacles or people behind you When it is safe to proceed go slowly WARNING POTENTIAL HAZARD Operating this UTV with improper tires or with impr...

Page 37: ...t our authorized dealer WARNING POTENTIAL HAZARD Riding on frozen lakes and rivers WHAT CAN HAPPEN Severe injury or death can result if the UTV break through the ice HOW TO AVOID THE HAZARD Never ride...

Page 38: ...e Serial Number Left side of engine crankcase The vehicle frame and engine serial numbers are important for model identification when registering your vehicle obtaining insurance or whenever replaceme...

Page 39: ...12V Accessory Socket 10 USB Charger 11 USB Charger optional 1 2WD 4WD and 4WD Front Diff Lock switch See also Drive Mode Select Diff Lock System chapter 2wheel drive 2WD Power is supplied to the rear...

Page 40: ...age The 4WD indicator on the speedometer will come on when 4WD engaged 2 Turn Signals Switch 4 Main Switch Functions of the switch positions All electrical circuits are on Position lamps are on All el...

Page 41: ...trouble light spotlight CB radio or cell phone etc Do not plug in any heat generating accessory such as an car cigarette lighter because it damages the socket To use the accessory socket start the eng...

Page 42: ...is mode is mainly for normal riding with front differential only All Wheel Drive modes 4WD All wheels are driven with locked rear differential only Power is supplied to the front and rear wheels with...

Page 43: ...wheel drive with locked rear differential When to use Power goes to Note In heavier terrain where you assume that 2WD LOCK mode will be insufficient For riding with the load on slopes soft and slipper...

Page 44: ...he speedometer will come on when engaged CAUTION Always stop the UTV before changing from two wheel drive to four wheel drive and vice versa The UTV handles differently in two wheel drive than in four...

Page 45: ...S system is entirely maintenance free no adjustments are required no fluids oils need to be checked The EPS system is battery powered therefore the battery must be in good condition and fully charged...

Page 46: ...ehicle damaged 1 Left Turn Indicator 11 Coolant Temperature Meter 2 Position Lights Indicator 12 2WD 4WD DIFF Lock Indicator 3 High Beam Indicator 13 Gear Position Indicator 4 Parking Brake Indicator...

Page 47: ...heck that the accelerator pedal returns normally before starting the engine WARNING POTENTIAL HAZARD Malfunction of the accelerator pedal WHAT CAN HAPPEN The accelerator pedal could be hard to operate...

Page 48: ...side of the steering wheel It will help hold the vehicle from moving while parked To set the parking brake pull the lever up completely The parking indicator light will come on if the main switch is o...

Page 49: ...ifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage Always place the transmission in gear with the parking brake locked whenever the vehicle is...

Page 50: ...the seat up and backwards To install a seat push down on the seat at the front and insert the projections on the rear of the seat into the seat holders WARNING POTENTIAL HAZARD A loose seat WHAT CAN...

Page 51: ...2 2 Latch plate 2 3 Buckle 2 This vehicle is equipped with three point seat belts for both the operator and passenger Always wear the seat belt while riding in the vehicle 1 Buckle 2 Latch plate 1 Bu...

Page 52: ...over your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract To Release the Buckle Firmly press the rel...

Page 53: ...ace the tailgate in the original position and then hook the latches Lifting and Lowering the Cargo Bed 1 Cargo bed release lever To lift Push down the release lever on the left or right side of the ve...

Page 54: ...erloading the cargo bed WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated maximum load limit for this cargo bed Ca...

Page 55: ...the hood latches pull down the hood and then take it out To close Put the hood in place push up it and then lock the latch WARNING If the hood latches are hooked improperly or the latches and their a...

Page 56: ...bottle As engine coolant temperature decreases the contracting cooled down coolant is drawn back up from the recovery bottle past the pressure cap and into the radiator NOTE Some coolant level drop on...

Page 57: ...f necessary NOTE Use of a non standard pressure cap will not allow the recovery system to function properly If the cap should need replacement contact your dealer for the correct replacement part To i...

Page 58: ...art the engine or let it run in an enclosed area Gasoline powered engine exhaust fumes are poisonous and can cause loss of consciousness and death in a short time WARNING The engine exhaust from this...

Page 59: ...oil level is between the full and add marks 2 Add oil to top level on the dipstick Do not overfill CAUTION Use only SAE 15W 40 SG oil Never substitute or mix oil brands Serious engine damage and void...

Page 60: ...t on ask a dealer to inspect the electric circuit Engine can be started only in the Neutral gear and when applying the brake 3 With your foot off the accelerator pedal start the engine by turning the...

Page 61: ...e charged battery and the other end of the negative lead to an unpainted metal surface of the vehicle 5 Start the engine 6 After the engine starts disconnect the negative lead of the jumper cable from...

Page 62: ...Excessive heat can build up and cause damage to precisely machined engine parts 1 Fill the fuel tank 2 Check oil reservoir level indicated on dipstick Add oil if necessary 3 Drive slowly at first Sel...

Page 63: ...fe riding A helmet can prevent a severe head injury Select an approved off road motorcycle helmet that fits properly 2 Eye Protection Pair of goggles or helmet visor offer the best protection to your...

Page 64: ...your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an ac...

Page 65: ...ou can measure tongue weight with a bathroom scale Put the tongue of the loaded trailer on the scale with the tongue at hitch height Adjust the load in the trailer if necessary to reduce the weight on...

Page 66: ...le Use A Safety Chain A safety chain will help control drawn machinery should it separate from the tractor drawbar Use a chain with the strength rating equal to or greater than the gross weight of the...

Page 67: ...en carrying cargo or pulling a trailer Allow greater distance for braking WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed WHAT CAN HAPPEN The passenger could fall or be struck by object...

Page 68: ...ng the seat belt Wearing the seat belt improperly WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always wear your seat belt when ri...

Page 69: ...al clutch will engage and you will start to accelerate Avoid higher speeds until you are thoroughly familiar with the operation of your vehicle 4 When slowing down or stopping take your foot off the a...

Page 70: ...ore attempting steeper hills Always check the terrain carefully before attempting any hill Use common sense and remember that some hills are too steep for you to climb Choose carefully which hills you...

Page 71: ...ow the vehicle to pitch or roll over Carefully choose your path and drive no faster than you will be able to react to obstacles that may appear WARNING POTENTIAL HAZARD Going down a hill improperly WH...

Page 72: ...200mm depth choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces that could cause the vehicle to overturn Never operate through water deeper than 200mm or fast flowing...

Page 73: ...bstacles such as branches that the vehicle might hit causing an accident or for brush that might enter the vehicle as you pass and strike the driver or passenger Never hold onto the enclosure so your...

Page 74: ...n Apply the parking brake to help prevent the vehicle from rolling Parking on a slope 1 Bring the vehicle to a stop by applying the brakes 2 Stop the engine 3 With the brakes applied set the parking b...

Page 75: ...ue requirements As engine speed increased the force exerted on the movable drive sheave by the fly weights also increases This in turn increases the amount of pinch applied to the drive belt Similarly...

Page 76: ...serious injury or death WARNING Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result after contact with skin eyes or clothing Antidote External Flush with water Internal...

Page 77: ...over and attach the hold down strap 5 Check if cables are properly routed NOTE Power plug leads may need to be bent down so that battery cover may be installed When your UTV is placed in storage for o...

Page 78: ...Brake Cleaner 3 Only charge the battery in a well ventilated area Before connecting the charger to the battery make sure it is disconnected from the mains 4 Connect the red terminal of the charger to...

Page 79: ...THIS MAY RESULT IN THE MUFFLER OVERHEATING AND RISK OF FIRE Always release the throttle when engine reach top rpm avoid engine popping WARNING The engine exhaust gases from combustion engines contain...

Page 80: ...l the need for parts replacement Always use Linhai genuine parts available from your dealer Service and adjustments are critical If you are not familiar with safe service and adjustment procedures hav...

Page 81: ...ride Pre ride Pre ride inspection item Air Filter Pre Cleaner Daily Daily Inspect clean Coolant Coolant Level Inspection Daily Daily Replace engine coolant every one year Air Box Sediment Tube Daily...

Page 82: ...m Coolant strength 100 hrs 6 months Inspect strength seasonally Shift linkage 50 hrs 6 months Inspect adjust D Drive belt 50 hrs 6 months Inspect replace if necessary D Steering system 50 hrs 6 months...

Page 83: ...and fuel filter Replace lines every one year D Fuel Filter 100 hrs 12 months Replace annually Radiator 100 hrs 12 months Inspect clean external surface Cooling System hoses 50 hrs 6 months Inspect rep...

Page 84: ...tain level between fill lines See 16 MAINTENANCE Brakes As required change every 2 years or 200 hours 3 Rear Gear case oil SAE GL 4 85W 90 See 16 MAINTENANCE Rear Gear Case Lubrication Change annually...

Page 85: ...d Grease Semi annually 11 Front Rear A arm pivot Shaft Grease Locate fitting on pivot shaft and grease with grease gun Every 3 months or 50 hours 12 Throttle Cable Grease M Grease inspect and replace...

Page 86: ...10 x 1 25 85 Nm Front Wheel Tightening Front wheel bearing tightness and spindle nut retention are critical component operations Service work must be performed by an authorized dealer Front and Rear W...

Page 87: ...ase or decrease spring tension Rear Spring Adjustment AIR FILTER SERVICE 1 Remove the seat 2 Release clips and remove cover 3 Remove the air filter element 4 Use compressed air to clean the air filter...

Page 88: ...dealer repair them before riding your vehicle The steering assembly should be also checked periodically for free movement Steering should move freely through entire range of travel without binding Par...

Page 89: ...ing and tools to make these adjustments The recommended toe alignment is 3 6mm toe out 1 Set the steering wheel in a straight ahead position and hold them in this position 2 Measure A and B A minus B...

Page 90: ...rs Normal functioning of the diaphragm is to extend into the reservoir as fluid lever drops If the fluid lever is low and the diaphragm is not extended a leak is indicated and the diaphragm should be...

Page 91: ...ommended quality brake fluid Otherwise the rubber seals may deteriorate causing leakage and poor braking performance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluid...

Page 92: ...r bolt counterclockwise by 1 4 to one turn for 10 to 20 mm free play at the end of the parking lever 4 Tighten the jam nuts securely against the adjusters 5 Make sure the rear wheels turns freely with...

Page 93: ...color Replace Normal color is a medium to light tan color Electrode Wear damage Replace Clean Spark plug with spark plug cleaner or wire brush Measure Spark plug gap Out of specification Adjust gap S...

Page 94: ...2 C and 0 C when most trips are slow speed and less than 8 km h Be sure to change the oil filter whenever changing oil Rear Gearcase Oil Level Check CAUTION Be sure no foreign material enters the gear...

Page 95: ...t differential oil changed at an authorized Linhai service WHEELS AND TIRES WARNING Operating your UTV with worn tires improperly inflated tires non standard tires or improperly installed tire will af...

Page 96: ...eel hub Be sure the valve stem is toward the outside and totation arrows on the tire point toward forward rotation 2 Attach the wheel nuts and finger tighten them 3 Lower the vehicle to the ground 4 S...

Page 97: ...r cap 2 out from holder Remove rebound clip to take the worn bulb out from the socket Align the semicircle on a new bulb with that in the socket before mounting the bulb Install rebound clip just remo...

Page 98: ...the connector and remove 2 bolts from the cover 3 Remove 2 nuts from the light bracket 4 Take off the light 5 Install new bulb or re install complete light into the bracket 6 Re install the bracket in...

Page 99: ...they can scratch the body finish CAUTION Certain products including insect repellants and chemicals will damage plastic surfaces Care must be taken when using these products plastic surfaces STORAGE...

Page 100: ...Be sure the storage area is well ventilated Cover the machine with a UTV cover NOTE Do not use plastic or coated materials They do not allow enough ventilation to prevent condensation and may promote...

Page 101: ...1 8throttle in short bursts 5 to 7 times The belt will become more flexible and prevent belt burning Slow and easy clutch engagement Fast effective use of the throttle for efficient engagement Towing...

Page 102: ...NOTE The following trouble shooting does not cover all the possible causes of trouble It should be helpful however as a guide to troubleshooting Refer to the relative procedure in this manual for ins...

Page 103: ...or seized cylinder Valve system Improperly adjusted valve clearance Improperly sealed valve Improperly contacted valve and vale seat Improper valve timing Broken valve spring Seized valve Piston and P...

Page 104: ...ve system Improperly adjusted valve clearance Ignition system Faulty spark plug Faulty high tension cord Faulty ignitor unit Faulty pick up coil Faulty ignition coil POOR MEDIUM AND HIGH SPEED PERFORM...

Page 105: ...y high tension cord Faulty ignitor unit Faulty pick up coil Faulty ignition coil Valve system Improperly adjusted valve clearance OVER HEATING OR OVER COOLING OVER HEATING OVER COOLING Ignition system...

Page 106: ...lty radiator cap Impeller shaft gear malfunction bent dowel pin gear Damaged impeller shaft Disconnected fan motor connector FAULTY CLUTCH WHEN ENGINE RUN UTV DOES NOT RUN V belt Worn bent slipping PO...

Page 107: ...FECT V belt Worn front hub bearing Slipping oily V belt Worn brake pad Worn brake disc Air in brake fluid Leaking brake fluid Primary sliding sheave Improper operation Damage Faulty master cylinder ki...

Page 108: ...TOOLS SUPPLIED WITH THE VEHICLE...

Page 109: ...ximum Technically Permissible Mass 845 kg Tongue Weight 11 kg Tow Capacity 200 kg Drive System Drive System CVT Front Tire 25 x 8 12 Rear Tire 25 x 10 12 Tire pressure front 48 3 without load 70 kPa w...

Page 110: ...ay Backup Fuse 30 A Ignition System Fuse 15 A In the fuse box Accessory Socket Fuse 15 A Signaling Lighting System Fuse 15 A Fan motor Fuse 15A ECU1 5A ECU2 10A Solenoid valve 20A EPS 30A Engine Engin...

Page 111: ...out prior notice In case of questions please contact your local dealer Copyright 2021 ASP Group s r o All rights reserved No part of this manual may be reproduced reprinted stored in data processing s...

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ASP T-Boss570, Owner'S/Operator'S Manual

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