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2. The next operation will be a wire with the Lead terminal applied. A window for the micrometer test and
then the pull tester will appear, if both are required. Or just the required window will appear.
The next action is dependent on the machine configuration.
If Automatic crimp height is not installed in the terminating units.
-
If either the Core Crimp Height or Insulation Crimp Height measurement is not within
tolerance then you will need to make corrections to the applicator and step 2 will repeat.
-
If both tests pass then the screen will automatically close and the next step will appear.
If Automatic crimp height is installed in the terminating units.
-
If the Core Height is in range of the Crimp Height Core tolerance in combination with
Percentage of Nominal Tolerance (see section
Terminating Unit Tab ‐1 ‐2
for setup), for the
average of the samples this test will pass. If the insulation height is within tolerance (if
active) then the screen will fade away and step 3 will appear.
-
If the Core Crimp Height it is not in the required range the screen will show “Test Failed” and
the following screen will appear.
-
Click the green check box, this will automatically adjust the terminating unit crimp height
and the machine will be ready to re‐run this terminal for inspection and step 2 will repeat.
-
If after this, both the Core Crimp Height and The Insulation Crimp Height (if active) pass, the
screen will fade away and step 3 will appear. If not step 2 will repeat.
