Arctic Cat 650 Twin2004, Service Manual

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8-4
AL600D
6. Insert the tie rod ends into the knuckles; then
install the slotted nuts and tighten to 4.2 kg-m (30
ft-lb). Lock the nuts with new cotter pins.
7. Insert the tie rod ends into the steering post arm;
then install the slotted nuts and tighten to 4.2 kg-m
(30 ft-lb). Lock the nuts with new cotter pins.
AF778D
8. Place the storage compartment/air filter cover into
position; then secure with the two cap screws.
AL617D
9. Install the storage compartment cover with the
four snap fasteners.
10. Install the seat (see Seat in this section).
Handlebar Grip
REMOVING
1. Remove the plug from the head of the rivet.
2. Using a 1/8-in. drill bit, drill out the rivet.
3. Using compressed air between the grip and the
handlebar, twist the grip back and forth until it
slides free of the handlebar.
INSPECTING

NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Inspect the grip for wear, cuts, or cracks.
2. Inspect the grip for deterioration.
INSTALLING

NOTE: Before installing a grip, use contact spray
or alcohol to clean the inside of the grip and the
handlebar of glue residue, oil, or any other con-
taminant.
1. Apply a liberal amount of Handlebar Grip
Adhesive (p/n 0636-071) to the inside of the grip.
2. Align the rivet hole in the grip with the rivet hole
in the handlebar; then align the notch (inside the
grip) with the slot in the handlbar and slide the
grip onto the handlebar until it is fully seated.
3. Wipe off any excess glue; then secure the grip
with a new rivet.
4. Install the plug on the head of the rivet.
Steering Knuckles
REMOVING AND DISASSEMBLING
1. Secure the ATV on a support stand to elevate the
wheel; then remove the wheel.
2. Remove the wheel cap from the hub; then remove
the cotter pin from the nut.
! WARNING
Make sure the ATV is solidly supported on the sup-
port stand to avoid injury.