Arctic Cat 650 Twin2004, Service Manual

Page: 162 / 210

7-6
6. Install the knuckle assembly onto the ball joints
and secure with cap screws. Tighten to 4.8 kg-m
(35 ft-lb).
AF628D
7. Install the tie rod end and secure with the nut.
Tighten to 4.2 kg-m (30 ft-lb); then install a new
cotter pin and spread the pin to secure the nut.

NOTE: During assembly, new cotter pins should
be installed.
AF618D
8. Apply grease to hub sealing area and on the drive
axle splines; then install the hub assembly onto the
drive axle.
CD009
9. Place the washer onto the shaft; then secure the
hub assembly with the nut. Tighten only until
snug.
10. Secure the brake caliper to the knuckle with the
two cap screws. Tighten to 2.8 kg-m (20 ft-lb).
CD007
11. Secure the hub nut (from step 10) to the shaft/axle.
Tighten to 10.4 kg-m (75 ft-lb).
12. Install a new cotter pin and spread the pin to
secure the nut.
KX041
13. Install the wheel cap.
14. Install the wheel and tighten to 5.5 kg-m (40 ft-lb).
CD006
15. Remove the ATV from the support stand.