2-8
7. If compression is abnormally low, inspect the
following items.
A. Verify starter cranks engine over.
B. Gauge is functioning properly.
C. Throttle lever in the full-open position.
D. Valve/tappet clearance correct.
E. Valve bent or burned.
F. Valve seat burned.
NOTE: To service valves, see Section 3.
8. Pour 29.5 ml (1 fl oz) of oil into the spark plug
hole, reattach the gauge, and retest compression.
9. If compression is now evident, service the piston
rings (see Section 3).
Spark Plugs
A light brown insulator indicates that a plug is correct.
A white or dark insulator indicates that the engine may
need to be serviced or the carburetor may need to be
adjusted. To maintain a hot, strong spark, keep the
plugs free of carbon.
ATV-0051
Adjust the gap to 0.7 - 0.8 mm (0.028 - 0.032 in.) for
proper ignition. Use a feeler gauge to check the gap.
ATV0052B
When installing the spark plug, be sure to tighten it to
1.3 kg-m (9.5 ft-lb). A new spark plug should be tight-
ened 1/2 turn once the washer contacts the cylinder
head. A used spark plug should be tightened 1/8 - 1/4
turn once the washer contacts the cylinder head.
Muffler/Spark Arrester
The muffler has a spark arrester which must be period-
ically cleaned. At the intervals shown in the Periodic
Maintenance Chart, clean the spark arrester using the
following procedure.
1. Shift the transmission into neutral and set the
brake lever lock.
2. Elevate the front of the ATV on a safety stand
until the muffler is horizontal.
3. Remove the plug from the bottom of the muffler.
KX051A
4. Start the engine and increase RPM to “blow out”
the accumulated carbon particles.
5. Stop the engine. Wait until the muffler cools; then
install the plug and tighten securely.
! CAUTION
Before removing the spark plugs, be sure to
clean the area around the spark plugs. Dirt could
enter engine when removing or installing the
spark plugs.
! WARNING
Wait until the muffler cools to avoid burns.
Summary of Contents for 650 Twin2004
Page 1: ...ATV Service Manual 2004 2004 A A RC C C T T I 650 Twin...
Page 9: ...1 6 NOTES...
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Page 128: ...Wiring Diagram Harness p n 0486 147 739 259A 5 27...
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