Arctic Cat 650 Twin2004, Service Manual

Page: 176 / 210

8-10
Body Panel Assembly
Schematic
0739--033
Front Rack
REMOVING
1. Remove the two cap screws securing the fenders
to the rack.
AF600DA
2. Remove the cap screws securing the rack to the
frame and front bumper assembly.
3. Remove the front rack from the ATV.
CLEANING AND INSPECTING

NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all rack components with parts-cleaning
solvent.
2. Inspect all welds for cracking or bending.
3. Inspect threaded areas of all mounting bosses for
stripping.
4. Inspect for missing decals and/or reflectors.
INSTALLING
1. Place the rack into position on the frame and
bumper. Start the cap screws and finger-tighten
only.
2. Install the two cap screws securing the rack to the
fenders. Tighten all hardware securely.
KEY
1. Fender Panel
2. Access Cover
3. Rack
4. Cap Screw
5. Reflector
6. Cap Screw
7. Flare
8. Stamped Nut
9. Body Screw
10. Speed Nut
11. Machine Screw
12. Storage Compartment
13. Cover
14. Cover Hinge
15. Self-Tapping Screw
16. Grommet
17. Clip
18. Washer
19. Side Panel
20. Heat Shield
21. Shoulder Screw
22. T-Nut w/Teeth
23. Rivet
24. Flare Extension
25. T-Nut w/Teeth
26. Machine Screw
27. Kick Panel
28. Plastic Rivet
29. Fender Panel
30. Cable Tie
31. Fender Panel
32. Self-Tapping Screw