5-14
BC006
5. Apply a small amount of grease to the rear cover
bushing; then install the cover on the starter
housing making sure the reference marks align.
BC013
6. In order, install the thick metal washer, thin metal
washer, and the fiber washer on the armature shaft;
then install the housing O-ring on the starter
housing.
BC014
7. Apply a small amount of grease to the front cover
bearing and seal; then install the seal protector.
BC015
BC004
8. Place the front cover onto the starter housing
making sure it seats properly.
9. Apply red Loctite #271 to the threads of the two
long cap screws and install. Tighten to 0.8-1.2
kg-m (6-9 ft-lb).
AR653D
10. Apply a small amount of grease to the O-ring seal
on the starter; then install the starter into the
crankcase. Secure with two cap screws and wiring
forms.
11. Secure the positive cable to the starter with the
nut.
12. Connect the battery.
Summary of Contents for 650 Twin2004
Page 1: ...ATV Service Manual 2004 2004 A A RC C C T T I 650 Twin...
Page 9: ...1 6 NOTES...
Page 83: ...3 54 NOTES...
Page 128: ...Wiring Diagram Harness p n 0486 147 739 259A 5 27...
Page 156: ...6 28 NOTES...
Page 184: ...8 18 NOTES...
Page 194: ...9 10 NOTES...
Page 198: ...10 4 NOTES...