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INSTALLING (Electronic Power
Steering Models)
1. Place the lower steering post into position; then
secure the lower bearing flange to the frame with two
cap screws. Tighten to 20 ft-lb.
AL600D
2. Making sure the double spline is aligned to the slot in
the lower coupler, install the EPS output shaft into
the lower coupler; then install the four caps screws
securing the EPS housing to the frame. Tighten to 35
ft-lb.
EPS008A
EPS007
3. Install the tie rods and secure with the slotted nuts.
Tighten to 30 ft-lb; then install new cotter pins.
NOTE: If the slots do not align with the holes in the
tie rod ends, tighten the nuts just enough to allow
installation of the cotter pins.
AF778D
EPS005A
4. Connect the 2-pin and 8-pin connectors to the EPS
assembly.
5. Install the upper steering post support to the frame
and secure with two cap screws. Tighten to 20 ft-lb.
6. Install the storage compartment, steering post and
radiator access panels, and storage compartment
cover; then install the shock absorber and tighten to
50 ft-lb.
7. Install the front wheels and tighten the nuts to 40
ft-lb (steel wheels) or 80 ft-lb (aluminum wheels).
Handlebar Grip
REMOVING
1. Loosen but do not remove the cap screws in the end
of the handlebar; then tap lightly on the head to dis-
lodge the handlebar plug.