110
CD934
6. Install the shift cam stopper, spring, and two washers
(thick washer closest to the nut); then coat the
threads on the mounting stud with red Loctite #271
and install the nut. Tighten to 8 ft-lb.
PR434A
NOTE: Rotate the shift cam plate to ensure it ratch-
ets with no binding.
7. Install the shift shaft with two washers making sure
to align the timing mark on the shift shaft with the
mark on the shift cam plate.
CD954A
CD927A
8. Lubricate the magneto cover gasket with fresh
engine oil; then place it into position on the two
alignment pins. Make sure the outer shift shaft
washer is in place.
PR431A
9. Install the magneto cover and secure with the cap
screws. Tighten only until snug.
10. Place the bushing into position on the crankshaft
making sure a new, lubricated O-ring is inside the
bushing. Tighten the flange nut to 25 ft-lb.
11. Using a crisscross pattern, tighten the cap screws
(from step 9) to 8 ft-lb.
12. Clean the countershaft and trigger splines thoroughly
and install the inner snap ring onto the shaft; then
apply green Loctite #620 to the trigger and counter-
shaft splines and install the trigger. Secure with a flat
washer and outer snap ring.
GZ253
