105
GZ254
5. Loosen the clamps securing the coolant hose to the
water pump; then remove the crossover tube from
the cylinder head. Account for an O-ring.
6. Remove the two cap screws securing the water pump
to the engine; then remove the water pump.
7. Remove the cap screws securing the left-side cover
to the crankcase noting the location of the differ-
ent-sized cap screws for installing purposes.
8. Using an appropriate side case puller, remove the
side cover. Account for a gasket and two alignment
pins.
9. Remove the nut securing the magneto rotor to the
crankshaft; then install the magneto rotor puller
adapter.
NOTE: The puller has left-hand threads.
10. Using Magneto Rotor Remover Set and the appropri-
ate crankshaft protector, remove the rotor/flywheel
assembly from the crankshaft. Account for the key;
then remove the starter clutch gear assembly and
washer.
PR441
CD939A
CD940A
11. Remove the two starter gears from the crankcase not-
ing the direction of the beveled side of the gears for
installing purposes; then remove the two starter gear
shafts.
CD136
CD140