ENGINE
3 - 2
Engines M192M / M191M / M245M / M234M / M282M / M281M
SUMMARY
3.1.
TRANSMISSION ............................................................................................................................................. 4
3.1.1.
TRANSMISSION COVER ...................................................................................................................... 4
3.1.2.
FAN GUARD .......................................................................................................................................... 5
3.1.3.
REMOVING THE INTAKE VENT ........................................................................................................... 6
3.1.4.
DRIVEN PULLEY SHAFT BEARING ..................................................................................................... 7
3.1.5.
INSTALLING THE DRIVEN PULLEY SHAFT BEARING ....................................................................... 8
3.1.6.
BELT ROLLER (ENGINES M234M / M282M) (200 CC) ........................................................................ 9
3.1.7.
REMOVING THE DRIVING PULLEY ................................................................................................... 10
3.1.8.
REMOVING THE DRIVING PULLEY FROM THE ENGINE................................................................. 11
3.1.9.
CLUTCH HOUSING ............................................................................................................................. 12
3.1.10.
REMOVING THE CLUTCH .................................................................................................................. 13
3.1.11.
PIN COLLAR........................................................................................................................................ 14
3.1.12.
FIXED DRIVEN HALF PULLEY BEARINGS........................................................................................ 15
3.1.13.
FIXED DRIVEN HALF PULLEY ........................................................................................................... 16
3.1.14.
MOVABLE DRIVEN HALF PULLEY .................................................................................................... 17
3.1.15.
INSTALLING FIXED DRIVEN HALF PULLEY BEARINGS .................................................................. 18
3.1.16.
ASSEMBLING THE DRIVEN PULLEY................................................................................................. 19
3.1.17.
SPRING ............................................................................................................................................... 20
3.1.18.
CLUTCH WEIGHTS............................................................................................................................. 21
3.1.19.
INSTALLING THE CLUTCH................................................................................................................. 22
3.1.20.
DRIVE BELT ........................................................................................................................................ 23
3.1.21.
MOVABLE DRIVING HALF PULLEY ................................................................................................... 24
3.1.22.
INSTALLING THE FIXED DRIVING HALF PULLEY (ENGINES M234M / M282M) (200 CC) ............. 25
3.1.23.
INSTALLING MOVABLE HALF PULLEY AND BUSHING ................................................................... 26
3.1.24.
INSTALLING THE FIXED DRIVING HALF PULLEY (ENGINES M192M / M245M / M281M /M191M)
(125 - 150 CC) ..................................................................................................................................... 27
3.1.25.
INSTALLING THE CLUTCH HOUSING ............................................................................................... 28
3.1.26.
FITTING THE TRANSMISSION COVER ............................................................................................. 29
3.1.27.
REAR HUB........................................................................................................................................... 30
3.1.28.
REMOVING THE WHEEL SHAFT ....................................................................................................... 31
3.1.29.
HUB CASE BEARINGS ....................................................................................................................... 32
3.1.30.
REMOVING THE WHEEL SHAFT BEARING FROM THE COVER..................................................... 33
3.1.31.
REMOVING THE DRIVEN PULLEY SHAFT........................................................................................ 34
3.1.32.
INSTALLING HUB CASE BEARINGS.................................................................................................. 35
3.1.33.
INSTALLING THE DRIVEN PULLEY SHAFT BEARING ..................................................................... 36
3.1.34.
CHECKING HUB COVER .................................................................................................................... 37
3.1.35.
INSTALLING THE WHEEL SHAFT BEARING IN THE COVER .......................................................... 38
3.1.36.
CHECKING HUB SHAFTS................................................................................................................... 39
3.1.37.
INSTALLING HUB GEARS .................................................................................................................. 40
3.1.38.
FITTING THE HUB COVER................................................................................................................. 41
3.2.
FLYWHEEL ................................................................................................................................................... 42
3.2.1.
REMOVING THE COMPLETE FLYWHEEL COVER (ENGINES M245M / M281M / M234M /M282M)
(125 - 200 CC) ..................................................................................................................................... 42
3.2.2.
REMOVING THE FLYWHEEL ............................................................................................................. 43
3.2.3.
REMOVING THE STATOR .................................................................................................................. 44
3.2.4.
CHECKING THE STATOR................................................................................................................... 45
3.2.5.
CHECKING THE FLYWHEEL.............................................................................................................. 46
3.2.6.
INSTALLING THE STATOR ASSEMBLY ............................................................................................ 47
3.2.7.
INSTALLING THE FLYWHEEL............................................................................................................ 48
3.2.8.
FITTING THE COMPLETE FLYWHEEL COVER (ENGINES M245M / M281M / M234M /M282M) (125
- 200 CC).............................................................................................................................................. 49
3.3.
LUBRICATION............................................................................................................................................... 50
3.3.1.
CHECKING THE OIL PRESSURE....................................................................................................... 50
3.3.2.
REMOVING THE OIL SUMP AND THE PRESSURE-ADJUSTING BY-PASS .................................... 51
3.3.3.
CHECKING THE BY-PASS.................................................................................................................. 52
3.3.4.
REMOVAL OF THE CHAINS HOUSING COVER (ENGINES M245M / M281M / M191M) (125 - 150
CC)....................................................................................................................................................... 53
3.3.5.
DISASSEMBLY OF THE CHAINS HOUSING COVER (ENGINES M192M / M234M / M282M) (125 -
200 CC)................................................................................................................................................ 54
3.3.6.
REMOVING THE OIL PUMP ............................................................................................................... 55
3.3.7.
CHECKING THE OIL PUMP ................................................................................................................ 56
3.3.8.
ASSEMBLING THE OIL PUMP............................................................................................................ 58
3.3.9.
ASSEMBLY OF THE CHAINS HOUSING COVER (ENGINES M192M / M234M / M282M) (125 - 200
CC)....................................................................................................................................................... 59
3.3.10.
ASSEMBLY OF THE CHAINS HOUSING COVER (ENGINES M245M / M281M / M191M) (125 - 150
CC)....................................................................................................................................................... 60
Summary of Contents for M191M
Page 8: ...GENERAL INFORMATION 1 1 Engines M192M M191M M245M M234M M282M M281M GENERAL INFORMATION 1 ...
Page 22: ...SPECIAL TOOLS 2 1 Engines M192M M191M M245M M234M M282M M281M SPECIAL TOOLS 2 ...
Page 25: ...ENGINE 3 1 Engines M192M M191M M245M M234M M282M M281M ENGINE 3 ...
Page 86: ...ENGINE 3 62 Engines M192M M191M M245M M234M M282M M281M 3 3 12 LUBRICATION DIAGRAM ...
Page 147: ...UPDATING ENGINES M192M M191M 4 1 Engines M192M M191M UPDATING ENGINES M192M M191M 4 ...
Page 177: ...UPDATING ENGINES M192M M191M 4 31 Engines M192M M191M ...
