AMK Level 5 Installation, Operation And Troubleshooting Download Page 5 | Manualshive

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AMK Level 5 Installation, Operation And Troubleshooting Download Page 5

©

AMK Solac 11252 DeltaSol_BX.monen.ind

d

5

|

Level 5

Temp. Sensor

Pt1000

T4A

100 ... 240 V~

50-60 Hz

1 (1) A (100 ... 240) V~
2 (1) A (100 ... 240) V~

R1-R3

R4

L

R3

R2

R1

GND

S1

S2

S3

S4

S5

VBus

PWM

1

PWM

2

N

R4

V40

L'

VFS

RPS

CU 72102083.01

DeltaSol BX

®

Made in Germany

IP 20

The controller is supplied with power via a mains cable.
The power supply of the device must be 100 ... 240 V~
(50 ... 60 Hz).
The controller is equipped with 4 relays in total to which
loads such as a pump, a valve, etc. can be connected:
• Relays R1 ... R3 are semiconductor relays, designed for
pump speed control
Conductor R1... R3
Neutral conductor N
Ground terminal
• Relay 4 is a standard relay
Conductor R4
Neutral conductor N
Ground terminal
Depending on the product version, mains cable and sensor
cables are already connected to the device. If that is not the
case, please proceed as follows:

Connect the

temperature sensors

(S1 to S5) to the

corresponding terminals with either polarity:
S1 = sensor 1 (collector sensor )

S2 = sensor 2 (e. g. store sensor base)

S3 = sensor 3 (e. g. store sensor top)

S4 = sensor 4 (e. g. store sensor store 2)
S5 = sensor 5 (e. g. collector sensor collector 2)

Connect the

Grundfos sensors

to the VFS and RPS inputs.

A

V40 flowmeter

can be connected to the terminals V40

and GND (either polarity).
The terminals marked “

PWM

” are control outputs for a

high-efficiency pump (PWM1 is allocated to R1 and PWM2
is allocated to R2).

The

mains connection

is at the terminals:

Neutral conductor N
Conductor L
Conductor L' (L' is not connected with the mains cable. L'
is a fused contact permanently carrying voltage)
Ground terminal

WARNING!

Electric shock!

Upon opening the housing, live parts
are exposed.

Î

Always disconnect the control-
ler from power supply before
opening the housing!

Note:

Connecting the device to the power supply must
always be the last step of the installation!

Note:

For more details about the initial commissioning
procedure, see chap. 5, page 73.

Note:

The connection depends on the system selected,
see chap. 2.6. “System layouts”

WARNING!

Electric shock!

L' is a fused contact permanently
carrying voltage

Î

Always disconnect the control-
ler from power supply before
opening the housing!

«
...
3
4
5
6
7
...
»

Summary of Contents for Level 5

Page 1: ...ual Level 5 Installation Operation Functions and options Troubleshooting Thank you for buying this product Read this manual carefully to get the best performance from this unit Please keep this manual carefully en ...

Page 2: ...ain information on how to avoid the danger described Safety advice Please pay attention to safety advice in order to avoid danger and damage to people and property the valid local standards regulations and directives Target group These instructions are exclusively addressed to authorised skilled personnel Only qualified electricians should carry out electrical works Initial installation must be ef...

Page 3: ...tional pad and background illumination Operation 7 push buttons at the front of the housing Functions System controller for solar and heating sy stems Functions such as T control pump speed control heat quantity measurement operating hours counter for the solar pump tube collector function thermostat function store loading in layers priority logic drainback option booster function heat dump functi...

Page 4: ...the lower fastening screws and tighten Î Î Carry out the electrical wiring in accordance with the terminal allocation see chap 2 2 Î Î Put the cover on the housing Î Î Attach with the fastening screw 2 Installation 2 1 Mounting 2 2 Electrical connection Note The pump speed must be set to 100 when auxiliary relays or valves are connected WARNING Electric shock Upon opening the housing live parts ar...

Page 5: ... e g store sensor base S3 sensor 3 e g store sensor top S4 sensor 4 e g store sensor store 2 S5 sensor 5 e g collector sensor collector 2 Connect the Grundfos sensors to theVFS and RPS inputs A V40 flowmeter can be connected to the terminalsV40 and GND either polarity The terminals marked PWM are control outputs for a high efficiency pump PWM1 is allocated to R1 and PWM2 is allocated to R2 The mai...

Page 6: ... the VBus for data transfer with and energy supply to external modules The connec tion is carried out at the two terminals marked VBus and GND any polarity One or more VBus modules can be connected via this data bus such as GA3 Large display module Smart Display SD3 AM1 Alarm module DL2 Datalogger Furthermore the controller can be connected to a PC via the VBus USB or VBus LAN interface adapter no...

Page 7: ...e 27 Solar system with store loading in layers and heat exchange control page 29 Solar system with store loa ding in layers and thermosta tic afterheating page 31 Solar system with store loading in layers and after heating with solid fuel boiler page 33 Solar system with store loading in layers and return preheating page 35 Solar system with store loading in layers and after heating with heating b...

Page 8: ...and thermostatic afterheating page 62 Solar system with store loa ding in layers and east west collectors page 53 Solar system with east west collectors store loading in layers and afterheating with solid fuel boiler page 65 Solar system with east west collectors and 2 stores valve logic page 56 Solar system with east west collectors store loading in layers and heat exchange page 59 25 26 21 22 23...

Page 9: ...off temperature difference 78 DT S 10 K Set temperature difference 78 RIS 2 K Rise 78 S MAX 75 C Store maximum limitation 78 SMAXS 2 Sensor store max 79 COL Collector CEM 115 C Collector emergency temperature 80 OCCO OFF Option collector cooling 80 CMAX 95 C Maximum collector temperature 80 OCMI OFF Option collector minimum limitation 80 Sensor Ter minal Designation Description S1 TCOL Temperature...

Page 10: ...OL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 PUMP Pump speed PUMP1 PULS Speed variant pump 1 79 PUMP2 OnOF Speed variant pump 2 79 PUMP3 OnOF Speed variant pump 3 79 MAN Manual mode MAN1 Auto Manual mode 1 88 MAN2 Auto Manual mode 2 88 MAN3 Auto Manual mode 3 88 MAN4 Auto Manual mode 4 88 BLPR OFF Blocking protection 88 OTDIS OFF Thermal disinfect...

Page 11: ...on Description S1 TCOL Temperature collector S2 TST1B Temperature store 1 base S3 TST1T Temperature store 1 top S4 TST2B Temperature store 2 top S5 Optional sensor for measurement purposes or options VFS RPS V40 Adjustment channels Channel Sub channel 1 Sub channel 2 Factory setting Change to Description Page ARR 1 2 System 78 LOAD Loading DT O 4 K Switch on temperature difference 78 DT F 2 K Swit...

Page 12: ... difference 86 RIS3 2 K Rise 86 MAX3O 60 C Switch on temperature maximum limitation 86 MAX3F 58 C Switch off temperature maximum limitation 86 MIN3O 5 C Switch on temperature minimum limitation 86 MIN3F 10 C Switch off temperature minimum limitation 86 S2DT3 4 Reference sensor heat sink 86 PUMP Pump speed PUMP1 PULS Speed variant pump 1 79 PUMP2 OnOF Speed variant pump 2 79 PUMP3 OnOF Speed varian...

Page 13: ...energised If the value exceeds the switch off temperature for the afterheating the relay is switched off again Sensor Ter minal Designation Description S1 TCOL Temperature collector S2 TSTB Temperature store base S3 TSTT Temperature store top S4 Optional sensor for measurement purposes or options S5 VFS RPS V40 Adjustment channels Channel Sub channel 1 Sub channel 2 Factory setting Change to Descr...

Page 14: ...at dump 85 AH Afterheating option AH O 40 C Afterheating switch on temperature 87 AH F 45 C Afterheating switch off temperature 87 t1O 06 00 Switch on time 1 88 t1F 22 00 Switch off time 1 88 t2O 00 00 Switch on time 2 88 t2F 00 00 Switch off time 2 88 t3O 00 00 Switch on time 3 88 t3F 00 00 Switch off time 3 88 PUMP Pump speed PUMP1 PULS Speed variant pump 1 79 PUMP2 OnOF Speed variant pump 2 79 ...

Page 15: ...T Temperature store top S4 Optional sensor for measurement purposes or options S5 VFS RPS V40 Relay Description R1 Solar pump R2 R4 optional Thermal disinfection Parallel relay Heat dump R3 3 port valve store top base Adjustment channels Channel Sub channel 1 Sub channel 2 Factory setting Change to Description Page ARR 1 4 System 78 LOAD1 Loading 1 DT1O 4 K Switch on temperature difference 1 78 DT...

Page 16: ...et option 82 TST1 60 C Set store temperature store 1 82 TST2 45 C Set store temperature store 2 82 tLB 2 min Loading break time 82 tRUN 15 min Circulation runtime 82 PSPEE OFF Pause speed option 83 PDELA OFF Pump delay option 83 OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 PUMP Pump speed PUMP1 PULS Speed variant pump...

Page 17: ...nsor for measurement purposes or options VFS RPS V40 Relay Description R1 Solar pump R2 R4 optional Thermal disinfection Parallel relay Heat dump R3 3 port valve store 1 2 Adjustment channels Channel Sub channel 1 Sub channel 2 Factory setting Change to Description Page ARR 1 5 System 78 LOAD1 Loading 1 DT1O 4 K Switch on temperature difference 1 78 DT1F 2 K Switch off temperature difference 1 78 ...

Page 18: ...tion 81 LLOGI Loading logic PRIO Priority logic 82 PRIO 1 Priority logic 82 OSTS OFF Store set option 82 TST1 60 C Set store temperature store 1 82 TST2 45 C Set store temperature store 2 82 tLB 2 min Loading break time 82 tRUN 15 min Circulation runtime 82 PSPEE OFF Pause speed option 83 PDELA OFF Pump delay option 83 OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 O...

Page 19: ...easurement purposes or options S4 TST2B Temperature store 2 base S5 Optional sensor for measurement purposes or options VFS RPS V40 Adjustment channels Channel Sub channel 1 Sub channel 2 Factory setting Change to Description Page ARR 1 6 System 78 LOAD1 Loading 1 DT1O 4 K Switch on temperature difference 1 78 DT1F 2 K Switch off temperature difference 1 78 DT1S 10 K Set temperature difference 1 7...

Page 20: ...OSTS OFF Store set option 82 TST1 60 C Set store temperature store 1 82 TST2 45 C Set store temperature store 2 82 OSE ON Spread function option 83 DTSE 30 Spread difference 83 tLB 2 min Loading break time 82 tRUN 15 min Circulation runtime 82 PSPEE OFF Pause speed option 83 PDELA OFF Pump delay option 83 OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store ...

Page 21: ...ptions RPS V40 Relay Description R1 Solar pump collector 1 R2 Solar pump collector 2 R2 R4 optional Thermal disinfection Parallel relay Heat dump Adjustment channels Channel Sub channel 1 Sub channel 2 Factory setting Change to Description Page ARR 1 7 System 78 LOAD Loading DT O 4 K Switch on temperature difference 78 DT F 2 K Switch off temperature difference 78 DT1S 10 K Set temperature differe...

Page 22: ...llector starting time 2 81 TCEN2 19 00 Tube collector ending time 2 81 TCRU2 30 s Tube collector runtime 2 81 TCIN2 30 min Tube collector standstill interval 2 81 LLOGI Loading logic OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 PUMP Pump speed PUMP1 PULS Speed variant pump 1 79 PUMP2 OnOF Speed variant pump 2 79 PUMP3...

Page 23: ...uel boiler S5 Optional sensor for measurement purposes or options VFS RPS V40 Relay Description R1 Solar pump R3 Loading pump solid fuel boiler R2 optional Thermal disinfection Booster pump Parallel relay Heat dump R4 Adjustment channels Channel Sub channel 1 Sub channel 2 Factory setting Change to Description Page ARR 1 8 System 78 LOAD Loading DT O 4 K Switch on temperature difference 78 DT F 2 ...

Page 24: ...difference 86 DT3S 10 K Set difference 86 RIS3 2 K Rise 86 MAX3O 60 C Switch on temperature maximum limitation 86 MAX3F 58 C Switch off temperature maximum limitation 86 MIN3O 60 C Switch on temperature minimum limitation 86 MIN3F 65 C Switch off temperature minimum limitation 86 S2DT3 3 Reference sensor heat sink 87 PUMP Pump speed PUMP1 PULS Speed variant pump 1 79 PUMP2 OnOF Speed variant pump ...

Page 25: ...ET Temperature return S5 Optional sensor for measurement purposes or options VFS RPS V40 Relay Description R1 Solar pump R2 Return preheating R3 optional Thermal disinfection Booster pump Parallel relay Heat dump R4 Adjustment channels Channel Sub channel 1 Sub channel 2 Factory setting Change to Description Page ARR 1 9 System 78 LOAD Loading DT O 4 K Switch on temperature difference 78 DT F 2 K ...

Page 26: ...ling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 DT3 Solid fuel boiler DT3O 6 K Switch on difference 86 DT3F 4 K Switch off difference 86 S2DT3 3 Reference sensor heat source 87 PUMP Pump speed PUMP1 PULS Speed variant pump 1 79 PUMP2 OnOF Speed variant pump 2 79 PUMP3 OnOF Speed variant pump 3 79 MAN Manual mode MAN1 Auto Manual mode 1 88 MAN2 Auto Manual mode 2 88 MAN3 Auto Manual mode 3 ...

Page 27: ... store top Temp store return preheating S4 TRET Temperature return S5 Optional sensor for measurement purposes or options VFS RPS V40 Relay Description R1 Solar pump R2 Return preheating R3 optional Thermal disinfection Booster pump Parallel relay Heat dump R4 Afterheating store loading pump Adjustment channels Channel Sub channel 1 Sub channel 2 Factory setting Change to Description Page ARR 1 10...

Page 28: ...ff difference 86 S2DT3 3 Reference sensor heat source 87 AH Afterheating option AH O 40 C Afterheating switch on temperature 87 AH F 45 C Afterheating switch off temperature 87 t1O 06 00 Switch on time 1 88 t1F 22 00 Switch off time 1 88 t2O 00 00 Switch on time 2 88 t2F 00 00 Switch off time 2 88 t3O 00 00 Switch on time 3 88 t3F 00 00 Switch off time 3 88 PUMP Pump speed PUMP1 PULS Speed variant...

Page 29: ...nsor for measurement purposes or options VFS RPS V40 Relay Description R1 Solar pump R2 Heat exchange pump R3 3 port valve store top base R4 optional Thermal disinfection Parallel relay Heat dump System 11 Solar system with store loading in layers and heat exchange control Adjustment channels Channel Sub channel 1 Sub channel 2 Factory setting Change to Description Page ARR 1 11 System 78 LOAD1 Lo...

Page 30: ... delay option 83 OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 DT3 Heat exchange DT3O 6 K Switch on difference 86 DT3F 4 K Switch off difference 86 DT3S 10 K Set difference 86 RIS3 2 K Rise 86 MAX3O 60 C Switch on temperature maximum limitation 86 MAX3F 58 C Switch off temperature maximum limitation 86 MIN3O 5 C Switch...

Page 31: ...ore loading in layers and thermostatic afterheating R3 R1 S3 S2 S1 Temp Sensor Pt1000 L R3 R2 R1 GND S1 S2 S3 S4 S5 VBus PWM 1 PWM 2 N R4 V40 L VFS RPS out in Note 3 port valve normally open store base sted maximum temperature via the valve R3 The priority logic effects prior loading of the upper zone of the store Domestic hot water afterheating R4 can be carried out with a thermostat function S3 ...

Page 32: ...lation runtime 82 PSPEE OFF Pause speed option 83 PDELA OFF Pump delay option 83 OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 AH Afterheating option AH O 40 C Afterheating switch on temperature 87 AH F 45 C Afterheating switch off temperature 87 t1O 06 00 Switch on time 1 88 t1F 22 00 Switch off time 1 88 t2O 00 00 Sw...

Page 33: ...r options VFS RPS V40 Relay Description R1 Solar pump R2 optional Thermal disinfection Parallel relay Heat dump R3 Loading pump solid fuel boiler R4 3 port valve store top base Adjustment channels Channel Sub channel 1 Sub channel 2 Factory setting Change to Description Page ARR 1 13 System 78 LOAD1 Loading 1 DT1O 4 K Switch on temperature difference 1 78 DT1F 2 K Switch off temperature difference...

Page 34: ...elay option 83 OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 DT3 Solid fuel boiler DT3O 6 K Switch on difference 86 DT3F 4 K Switch off difference 86 DT3S 10 K Set difference 86 RIS3 2 K Rise 86 MAX3O 60 C Switch on temperature maximum limitation 86 MAX3F 58 C Switch off temperature maximum limitation 86 MIN3O 60 C Swi...

Page 35: ...activated and the corresponding store zone will be loaded up to the adju sted maximum temperature via the valve R3 The priority logic effects prior loading of the upper zone of the store With another temperature differential function S3 heat source S4 heat sink heating circuit return preheating hea ting circuit backup is possible via another valve R2 System 14 Solar system with store loading in la...

Page 36: ... 82 TST2 45 C Set store temperature store 2 82 tLB 2 min Loading break time 82 tRUN 15 min Circulation runtime 82 PSPEE OFF Pause speed option 83 PDELA OFF Pump delay option 83 OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 DT3 Return preheating DT3O 6 K Switch on difference 86 DT3F 4 K Switch off difference 86 S2DT3 3 ...

Page 37: ...ading in layers and afterheating via heating backup R4 R3 R2 R1 S4 S3 S2 S1 Temp Sensor Pt1000 L R3 R2 R1 GND S1 S2 S3 S4 S5 VBus PWM 1 PWM 2 N R4 V40 L VFS RPS out in Adjustment channels Channel Sub channel 1 Sub channel 2 Factory setting Change to Description Page ARR 1 15 System 78 LOAD1 Loading 1 DT1O 4 K Switch on temperature difference 1 78 DT1F 2 K Switch off temperature difference 1 78 DT1...

Page 38: ...IO 2 Priority logic 82 OSTS OFF Store set option 82 TST1 60 C Set store temperature store 1 82 TST2 45 C Set store temperature store 2 82 tLB 2 min Loading break time 82 tRUN 15 min Circulation runtime 82 PSPEE OFF Pause speed option 83 PDELA OFF Pump delay option 83 OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 DT3 Re...

Page 39: ...tion Page GFDS OFF Registration Grundfos sensors 90 PRS OFF Pressure monitoring option 92 DATE Enter date 92 LANG En Language 93 UNIT C Unit 92 OSDC SD card option 93 CODE 0000 User code 96 RESET OFF Factory setting This channel is only available if the Grundfos sensors have been registered in the GFDS channel are blocked against each other ...

Page 40: ...perature difference 1 78 RIS1 2 K Rise 1 78 S1MAX 75 C Store maximum limitation 1 78 SMXS1 2 Sensor store max 1 79 LOAD2 Loading 2 DT2O 4 K Switch on temperature difference 2 78 DT2F 2 K Switch off temperature difference 2 78 DT2S 10 K Set temperature difference 2 78 RIS2 2 K rise 2 78 S2MAX 75 C Store maximum limitation 2 78 SMXS2 4 Sensor store max 2 79 LST2 ON Loading store 2 79 Sensor Ter mina...

Page 41: ...F Pump delay option 83 OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 DT3 Heat exchange DT3O 6 K Switch on difference 86 DT3F 4 K Switch off difference 86 DT3S 10 K Set difference 86 RIS3 2 K Rise 86 MAX3O 60 C Switch on temperature maximum limitation 86 MAX3F 58 C Switch off temperature maximum limitation 86 MIN3O 5 C ...

Page 42: ... 1 78 DT1F 2 K Switch off temperature difference 1 78 DT1S 10 K Set temperature difference 1 78 RIS1 2 K Rise 1 78 S1MAX 75 C Store maximum limitation 1 78 SMXS1 2 Sensor store max 1 79 LOAD2 Loading 2 DT2O 4 K Switch on temperature difference 2 78 DT2F 2 K Switch off temperature difference 2 78 DT2S 10 K Set temperature difference 2 78 Sensor Ter minal Designation Description S1 TCOL Temperature ...

Page 43: ...5 C Set store temperature store 2 82 OSE ON Spread function option 83 DTSE 30 Spread difference 83 tLB 2 min Loading break time 82 tRUN 15 min Circulation runtime 82 PSPEE OFF Pause speed option 83 PDELA OFF Pump delay option 83 OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 DT3 Heat exchange DT3O 6 K Switch on differen...

Page 44: ...1 Sub channel 2 Factory setting Change to Description Page LANG En Language 93 UNIT C Unit 92 OSDC SD card option 93 CODE 0000 User code 96 RESET OFF Factory setting This channel is only available if the Grundfos sensors have been registered in the GFDS channel are blocked against each other ...

Page 45: ... 10 K Set temperature difference 78 RIS 2 K Rise 78 S MAX 75 C Store maximum limitation 78 SMAXS 2 Sensor store max 79 COL 1 Collector 1 CEM1 115 C Collector emergency temperature 1 80 OCCO1 OFF Option collector cooling 1 80 CMAX1 95 C Maximum collector temperature 1 80 OCMI1 OFF Option collector minimum limitation 1 80 Sensor Ter minal Designation Description S1 TCOL1 Temperature collector 1 S2 T...

Page 46: ...ding logic OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 DT3 Heat exchange DT3O 6 K Switch on difference 86 DT3F 4 K Switch off difference 86 DT3S 10 K Set difference 86 RIS3 2 K Rise 86 MAX3O 60 C Switch on temperature maximum limitation 86 MAX3F 58 C Switch off temperature maximum limitation 86 MIN3O 5 C Switch on te...

Page 47: ...Rise 78 S MAX 75 C Store maximum limitation 78 SMAXS 2 Sensor store max 79 COL 1 Collector 1 CEM1 115 C Collector emergency temperature 1 80 OCCO1 OFF Option collector cooling 1 80 CMAX1 95 C Maximum collector temperature 1 80 OCMI1 OFF Option collector minimum limitation 1 80 Sensor Ter minal Designation Description S1 TCOL1 Temperature collector 1 S2 TSTB Temperature store base S3 TSTT Temperatu...

Page 48: ...ollector standstill interval 2 81 LLOGI Loading logic OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 AH Afterheating option AH O 40 C Afterheating switch on temperature 87 AH F 45 C Afterheating switch off temperature 87 t1O 06 00 Switch on time 1 88 t1F 22 00 Switch off time 1 88 t2O 00 00 Switch on time 2 88 t2F 00 00...

Page 49: ...ure difference 78 DT S 10 K Set temperature difference 78 RIS 2 K Rise 78 S MAX 75 C Store maximum limitation 78 SMAXS 2 Sensor store max 79 COL 1 Collector 1 CEM1 115 C Collector emergency temperature 1 80 OCCO1 OFF Option collector cooling 1 80 CMAX1 95 C Maximum collector temperature 1 80 OCMI1 OFF Option collector minimum limitation 1 80 Sensor Ter minal Designation Description S1 TCOL1 Temper...

Page 50: ...ng logic OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 DT3 Return preheating DT3O 6 K Switch on difference 86 DT3F 4 K Switch off difference 86 S2DT3 3 Reference sensor heat source 87 AH Afterheating option AH O 40 C Afterheating switch on temperature 87 AH F 45 C Afterheating switch off temperature 87 t1O 06 00 Switch...

Page 51: ... temperature difference 78 RIS 2 K Rise 78 S MAX 75 C Store maximum limitation 78 SMAXS 2 Sensor store max 79 COL 1 Collector 1 CEM1 115 C Collector emergency temperature 1 80 OCCO1 OFF Option collector cooling 1 80 CMAX1 95 C Maximum collector temperature 1 80 OCMI1 OFF Option collector minimum limitation 1 80 CMIN1 10 C Minimum collector temperature 1 80 Sensor Ter minal Designation Description ...

Page 52: ... 2 81 TCRU2 30 s Tube collector runtime 2 81 TCIN2 30 min Tube collector standstill interval 2 81 LLOGI Loading logic OOVRU OFF Overrun option 84 COOL Cooling functions OSYC OFF System cooling 85 OSTC OFF Store cooling 85 OHDP OFF Heat dump 85 DT3 Return preheating DT3O 6 K Switch on difference 86 DT3F 4 K Switch off difference 86 S2DT3 3 Reference sensor heat source 87 PUMP Pump speed PUMP1 PULS ...

Page 53: ... difference 1 78 DT1S 10 K Set temperature difference 1 78 RIS1 2 K Rise 1 78 S1MAX 75 C Store maximum limitation 1 78 SMXS1 2 Sensor store max 1 79 LOAD2 Loading 2 DT2O 4 K Switch on temperature difference 2 78 DT2F 2 K Switch off temperature difference 2 78 Sensor Ter minal Designation Description S1 TCOL1 Temperature collector 1 S2 TSTB Temperature store base S3 TSTT Temperature store top S4 Op...

Page 54: ...inimum limitation 2 80 CMIN2 10 C Minimum collector temperature 2 80 OTCO2 OFF Option tube collector function 2 81 TCST2 07 00 Tube collector starting time 2 81 TCEN2 19 00 Tube collector ending time 2 81 TCRU2 30 s Tube collector runtime 2 81 TCIN2 30 min Tube collector standstill interval 2 81 LLOGI Loading logic PRIO Priority logic 82 PRIO 2 Priority logic 82 OSTS OFF Store set option 82 TST1 6...

Page 55: ...b channel 1 Sub channel 2 Factory setting Change to Description Page UNIT C Unit 92 OSDC SD card option 93 CODE 0000 User code 96 RESET OFF Factory setting This channel is only available if the Grundfos sensors have been registered in the GFDS channel are blocked against each other ...

Page 56: ...Rise 1 78 S1MAX 75 C Store maximum limitation 1 78 SMXS1 2 Sensor store max 1 79 LOAD2 Loading 2 DT2O 4 K Switch on temperature difference 2 78 DT2F 2 K Switch off temperature difference 2 78 DT2S 10 K Set temperature difference 2 78 Sensor Ter minal Designation Description S1 TCOL1 Temperature collector 1 S2 TST1B Temperature store 1 base S3 Optional sensor for measurement purposes or options S4 ...

Page 57: ... OFF Option collector minimum limitation 2 80 CMIN2 10 C Minimum collector temperature 2 80 OTCO2 OFF Option tube collector function 2 81 TCST2 07 00 Tube collector starting time 2 81 TCEN2 19 00 Tube collector ending time 2 81 TCRU2 30 s Tube collector runtime 2 81 TCIN2 30 min Tube collector standstill interval 2 81 LLOGI Loading logic PRIO Priority logic 82 PRIO 1 Priority logic 82 OSTS OFF Sto...

Page 58: ...1 Sub channel 2 Factory setting Change to Description Page LANG En Language 93 UNIT C Unit 92 OSDC SD card option 93 CODE 0000 User code 96 RESET OFF Factory setting This channel is only available if the Grundfos sensors have been registered in the GFDS channel are blocked against each other ...

Page 59: ...erence 1 78 DT1F 2 K Switch off temperature difference 1 78 DT1S 10 K Set temperature difference 1 78 RIS1 2 K Rise 1 78 S1MAX 75 C Store maximum limitation 1 78 SMXS1 2 Sensor store max 1 79 LOAD2 Loading 2 DT2O 4 K Switch on temperature difference 2 78 DT2F 2 K Switch off temperature difference 2 78 DT2S 10 K Set temperature difference 2 78 Sensor Ter minal Designation Description S1 TCOL1 Tempe...

Page 60: ...80 OTCO2 OFF Option tube collector function 2 81 TCST2 07 00 Tube collector starting time 2 81 TCEN2 19 00 Tube collector ending time 2 81 TCRU2 30 s Tube collector runtime 2 81 TCIN2 30 min Tube collector standstill interval 2 81 LLOGI Loading logic PRIO Priority logic 82 PRIO 2 Priority logic 82 OSTS OFF Store set option 82 TST1 60 C Set store temperature store 1 82 TST2 45 C Set store temperatu...

Page 61: ...infection option 89 OPARR OFF Parallel relay option 90 OHQM OFF Heat quantity measurement option 90 GFDS OFF Registration Grundfos sensors 90 PRS OFF Pressure monitoring option 92 DATE Enter date 92 LANG En Language 93 UNIT C Unit 92 OSDC SD card option 93 CODE 0000 User code 96 RESET OFF Factory setting This channel is only available if the Grundfos sensors have been registered in the GFDS channe...

Page 62: ... on temperature difference 1 78 DT1F 2 K Switch off temperature difference 1 78 DT1S 10 K Set temperature difference 1 78 RIS1 2 K Rise 1 78 S1MAX 75 C Store maximum limitation 1 78 SMXS1 2 Sensor store max 1 79 LOAD2 Loading 2 DT2O 4 K Switch on temperature difference 2 78 Sensor Ter minal Designation Description S1 TCOL1 Temperature collector 1 S2 TSTB Temperature store base S3 TSTT Temperature ...

Page 63: ...e 2 80 OCMI2 OFF Option collector minimum limitation 2 80 CMIN2 10 C Minimum collector temperature 2 80 OTCO2 OFF Option tube collector function 2 81 TCST2 07 00 Tube collector starting time 2 81 TCEN2 19 00 Tube collector ending time 2 81 TCRU2 30 s Tube collector runtime 2 81 TCIN2 30 min Tube collector standstill interval 2 81 LLOGI Loading logic PRIO Priority logic 82 PRIO 2 Priority logic 82 ...

Page 64: ...F Thermal disinfection option 89 OPARR OFF Parallel relay option 90 OHQM OFF Heat quantity measurement option 90 GFDS OFF Registration Grundfos sensors 90 PRS OFF Pressure monitoring option 92 DATE Enter date 92 LANG En Language 93 UNIT C Unit 92 OSDC SD card option 93 CODE 0000 User code 96 RESET OFF Factory setting This channel is only available if the Grundfos sensors have been registered in th...

Page 65: ...ure difference 2 78 DT2F 2 K Switch off temperature difference 2 78 Sensor Ter minal Designation Description S1 TCOL1 Temperature collector 1 S2 TSTB Temperature store base S3 TSTT Temperature store top S4 TSFB Temperature solid fuel boiler S5 TCOL2 Temperature collector 2 VFS Optional sensor for measurement purposes or options RPS V40 Relay Description R1 Solar pump collector 1 R2 Solar pump coll...

Page 66: ...Minimum collector temperature 2 80 OTCO2 OFF Option tube collector function 2 81 TCST2 07 00 Tube collector starting time 2 81 TCEN2 19 00 Tube collector ending time 2 81 TCRU2 30 s Tube collector runtime 2 81 TCIN2 30 min Tube collector standstill interval 2 81 LLOGI Loading logic PRIO Priority logic 82 PRIO 2 Priority logic 82 OSTS OFF Store set option 82 TST1 60 C Set store temperature store 1 ...

Page 67: ...F Thermal disinfection option 89 OPARR OFF Parallel relay option 90 OHQM OFF Heat quantity measurement option 90 GFDS OFF Registration Grundfos sensors 90 PRS OFF Pressure monitoring option 92 DATE Enter date 92 LANG En Language 93 UNIT C Unit 92 OSDC SD card option 93 CODE 0000 User code 96 RESET OFF Factory setting This channel is only available if the Grundfos sensors have been registered in th...

Page 68: ...l For this purpose the pump has to be connected to the relay as well as to one of the PWM outputs of the controller see page 4 In the PUMP adjustment channel one of the PWM control types has to be selected Note For more information about pump control see page 79 R1 S2 S1 Temp Sensor Pt1000 L R3 R2 R1 GND S1 S2 S3 S4 S5 VBus PWM 1 PWM 2 N R4 V40 L VFS RPS out in ...

Page 69: ...r option are available In order to activate or deactivate a function it must be selected in the menu level The display changes to the ad justment menu in which all adjustments required can be carried out During normal operation of the controller the display is in the status level Status level INIT FLLT STAB TCOL TSRE Menu level ARR LOAD1 LOAD2 COL COL1 COL2 LLOGI Adjustment level DT O DT F DT S RI...

Page 70: ...alphanumeric 16 segment display In this line mainly channel names and menu items are displayed In the lower 7 segment display channel values and the adjustment para meters are displayed Temperatures and temperature differences are indicated with the unit C F or K R respectively Channel display Tool bar The additional symbols in the tool bar indicate the current system state 3 4 Indications and sys...

Page 71: ...fterheating solid fuel boiler with additional symbol Upper store sensor Valve System screen in the system monitoring display If the controller operates faultlessly normal operation a smiley is displayed 3 5 Further indications Smiley If the controller detects a malfunction the directional pad flashes red and the symbols of the warning triangle and the wrench are additionally displayed Fault indica...

Page 72: ...return TSFB Temperature solid fuel boiler TSTR Temperature store return preahting TRET Temperature return S3 Temperature sensor 3 S4 Temperature sensor 4 S5 Temperature sensor 5 n1 Speed relay 1 Display Description n2 Speed relay 2 n3 Speed relay 3 n4 Status relay 4 h R1 Operating hours relay 1 h R2 Operating hours relay 2 h R3 Operating hours relay 3 h R4 Operating hours relay 4 L h Flow rate Gru...

Page 73: ...enu consists of the channels descri bed in the following In order to make an adjustment push button 5 The set symbol flashes and the adjustment can 5 System Î Î Adjust the desired system 6 Maximum store temperature Î Î Adjust the maximum store temperature In 2 store systems the adjustment has to be carried out for S1MAX and S2MAX as well When the controller is commissioned for the first time or wh...

Page 74: ...f a 2 store system or store loading in layers has been selected in the sub channel ARR 8 Pump control type Î Î Adjust the type of pump control for PUMP1 Carry out this adjustment for PUMP2 if needed 9 Minimum speed Î Î Adjust the minimum pump speed for PUMP1 In systems with 2 pumps the adjustment has to be carried out for PUMP2 as well Note The minimum speed can only be adjusted if pulse control P...

Page 75: ...ollector system Initialisation INIT Initialisation active Filling time FLLT Filling time active Stabilisation STAB Stabilisation Display of drainback time periods Indicates the time adjusted in tDTO running backwards Indicates the time adjusted in tFLL running backwards Indicates the time adjusted in tSTB running backwards Blocking protection BLPR1 2 3 Blocking protection active Display of blockin...

Page 76: ... the counter press the set button 5 The display symbol will flash and the operating hours will be set to 0 Î Confirm the reset with the set button 5 in order to finish the reset In order to interrupt the RESET process do not press any button for about 5 s The display returns to the display mode Display of flow rate L h Flow rate Display range 0 9999 l h Indicates the measured current flow rate in ...

Page 77: ...o finish the reset In order to interrupt the RESET process no button should be pressed for about 5 s The display returns to the display mode Display of heat quantity If the thermal disinfection option OTDIS is activated and the heating period is in progress the remaining time of the heating period is displayed in hours and minutes in this channel counting backwards SDIS Starting point Display rang...

Page 78: ...ure difference LOAD 1 2 DT 1 2 S Set temperature difference Adjustment range 1 5 50 0 K in steps of 0 5 K Factory setting 10 0 K LOAD 1 2 RIS 1 2 Rise Adjustment range 1 20 K in steps of 1 K Factory setting 2 K Speed control When the switch on temperature difference is reached the pump is activated at 100 speed for 10 s Then the speed is reduced to the minimum pump speed value If the temperature d...

Page 79: ...m S4 S5 Factory setting 1 store system S2 2 store system S4 Note In 1 store systems with sensor S3 as the re ference sensor loading will be switched off if the temperature at S2 or S3 reaches the store emergency shutdown temperature In 2 store systems loading will be switched off if the temperature at S4 or S5 reaches the store emergency shutdown temperature Loading store 2 In a 2 store system the...

Page 80: ...r pump is activated until the collector temperature falls below the maximum collector temperature The store temperature may then exceed the maximum temperature but only up to 95 C emergency shutdown of the store If the collector cooling is active is displayed flashing COL 1 2 OCCO 1 2 Adjustment range ON OFF Factory setting OFF Note This function is only available if the system cooling function an...

Page 81: ...ay is energised Multi store systems If the tube collector function is activated the speed of the solar pump will decrease to nLO during the loading break time The solar loading of the subordinate store will continue In 2 collector systems during the loading break time the collector field which has been active before the loading break time remains active during the loading break time unless the tub...

Page 82: ...e first store falls below SMAX the second store will no longer be loaded regardless of whether the switch on conditions of the priority store or of the subordinate store are fulfilled or not 3 In systems with 2 pumps both stores will be loaded if the corresponding switch on conditions are fulfilled if PRIO 0 is adjusted In systems with 3 port valves the store with the lowest temperature will be lo...

Page 83: ... temperature LLOGI PRIO OSE Spreaded loading option Selection ON OFF Factorsy setting ON Note In systems with pump logic the parameter PDELA is not available Drainback option A drainback system permits the heat transfer fluid to drain back into the holding tank when solar energy is not coll ected The drainback option will initiate the filling of the system when solar loading begins If the function...

Page 84: ...using the parameter tFLL During this period the pump runs at 100 speed Filling time By means of this function store loading continues after the temperature difference between the collector and the store has fallen below the switch off difference Store loading is stopped if the adjusted T overrun difference between flow and return sensor is underrun LLOGI OOVRU Selection ON OFF Factory setting OFF ...

Page 85: ...tempe rature falls below the store temperature the system will be reactivated in order to cool down the store Reference temperature differences are DT O and DT F COOl OSTC Option store cooling Adjustment range ON OFF Factory setting OFF Note If the temperature at the store sensor reaches 95 C all cooling functions will be blocked The switch on hysteresis is 2K Cooling functions Different cooling f...

Page 86: ... and DT3F as well as the set temperature difference DT3S and rise RIS3 are valid Minimum temperature limitation Maximum temperature limitation DT3 MIN3O Switch on temperature Adjustment range 0 0 89 5 C Factory setting 5 C DT3 MIN3F Switch off temperature Adjustment range 0 5 90 0 C Factory setting 10 C ARR 2 11 16 17 18 MIN3O 5 0 C MIN3F 10 0 C ARR 8 13 26 MIN3O 60 0 C MIN3F 65 0 C DT3 MAX3O Swit...

Page 87: ...3 Reference sensor Selection 3 5 Factory setting 3 In order to heat the heating circuit return by means of heat supplied by the solar circuit the controller is equipped with a return preheating function If the switch on temperature difference DT3O between the sensors S3 or S5 TSTR and S4 TRET is exceeded a 3 port valve for heating circuit backup is controlled via the relay output R2 R3 Free sensor...

Page 88: ...h off time 1 Adjustment range 00 00 23 45 Factory setting 22 00 For control and service work the operating mode of the controller can be manually adjusted For this purpose select the adjustment value MAN The following adjustments can be carried out Manual mode Auto relay in automatic mode ON relay is switched on OFF relay is switched off nLO relay is switched with adjusted minimum speed nHI relay ...

Page 89: ...e temperature at S3 exceeds TDIS by more than 5 K relay 2 is switched off until the temperature falls below TDIS 2 K If during DDIS the temperature at S3 falls below TDIS the heating period will restart DDIS can only be completed when TDIS is exceeded without interruption Due to the flexible control logic the exact time of thermal disinfection is not predictable In order to set a fixed time for th...

Page 90: ...hout flowmeter V40 with flowmeterV40 or with Grundfos sensor Î Enable the heat quantity measurement option in the channel OHQM Î Select the type of flow rate detection in the channel FTYPE OHQM FTYPE Flow rate detection type Selection 1 2 3 Factory setting 1 Flow rate detection type 1 fixed flow rate value 2 V40 3 VFS sensor OHQM FMAX Flow rate Adjustment range 0 5 100 0 l min in steps of 0 1 l mi...

Page 91: ...on ON OFF Factory setting OFF HQM sensors OHQM SFHQM Flow sensor Adjustment range 1 2 3 5 Factory setting 1 If the flow rate detection type FMAX or V40 has been adjusted the flow and the return sensor for heat quantity measurement can be selected Î In the channel SFHQM select the flow sensor Î In the channel SRHQM select the return sensor For this function free sensors at an appropriate position c...

Page 92: ...shold factory setting 1 0 bar In the case of low pressure the message ELEAK will be displayed PRS LEAKO on at Adjustment range 0 3 5 7 bar Factory setting 0 7 bar PRS LEAKF off at Adjustment range 0 6 6 0 bar Factory setting 1 0 bar Note The monitoring function is only available if the Grundfos sensor RPS is used Note The monitoring function is only available if the Grundfos sensor RPS is used The...

Page 93: ...ction dE En Factory setting En SD card If an SD card is used COM is shown on the display If the SD card is full COM is flashing Starting the logging Î Insert the SD card into the slot Logging will start immediately Î Adjust the desired logging interval OSDC OSDC SD card Selection ON OFF Factory setting OFF Messages possible Description RTIME Remaining logging time in days REMC Safely remove card c...

Page 94: ...OTDIS Thermal disinfection option 89 PDIS 01 00 Monitoring period interval 89 DDIS 01 00 Heating period duration of disinfection 89 TDIS 60 C Disinfection temperature 89 SDIS 00 00 Starting time 90 TSDIS 3 Temperature sensor for disinfection 90 OTDIS ON Deactivation Thermal disinfection 90 OPARR Parallel relay option 90 PARRE 2 Parallel relay 90 INVER OFF Inversion 90 OHQM Heat quantity measuremen...

Page 95: ...rpressure switch off value 92 OLEAK OFF Low pressure 92 LEAKO 0 7 bar Low pressure switch on value 92 LEAKF 1 0 bar Low pressure switch off value 92 DATE Enter date 92 TIME 12 00 Time 92 YYYY 2010 Year 92 MM 03 Month 92 DD 15 Day 92 LANG dE Language 93 UNIT C Unit 92 OSDC SD card option 93 CODE 0000 User code RESET OFF Factory setting This channel is only available if the Grundfos sensors have bee...

Page 96: ...u item CODE Channel Factory setting Adjustment range Description TIME 12 00 00 00 23 59 Time DT O 6 1 0 50 0 Switch on temperature difference store DT F 4 0 5 49 5 Switch off temperature difference store DT S 10 1 0 50 0 Set temperature difference store S MAX 60 4 95 Store maximum limitation DT1O 6 1 0 50 0 Switch on temperature difference store 1 DT1F 4 0 5 49 5 Switch off temperature difference ...

Page 97: ...nsor plugs If a sensor signal does not appear the sensor has to be replaced ERPS 9999 Error at RPS sensor ELEAK Measured minimum pressure Leakage error Check the system for a leakage EPRES Measured maximum pressure Error pressure Check the functioning of the valves and pumps EFLOW Error flow rate Threshold values forVFS 1 10 1 0 1 1 l min Threshold values forVFS 2 40 2 0 2 1 l min Check the pump C...

Page 98: ... values of PT1000 sensors The controller is protected by a fuse The fuse holder which also holds the spare fuse becomes accessible when the cover is removed To replace the fuse pull the fuse holder from the base fuse WARNING Electric shock Upon opening the housing live parts are exposed Î Î Always disconnect the control ler from power supply before opening the housing The display is permanently of...

Page 99: ...cked yes no Clean it Heat exchanger too small yes Replace with correctly sized one no Plausibility control of the option tube collec tor function antifreeze function Change Ton and Toff correspondingly Switch on temperature difference Ton to large Minimum limitation active no yes Wrong position of collector sensors e g flatscrew sen sor instead of sensor with immersion sleeve o k no Pump is overhe...

Page 100: ...pump start up in manual operation yes There is no current check fuses replace them and check power supply The adjusted temperature difference for starting the pump is too high choose a value which makes more sense no Is the pump current enabled by the controller yes Is the pump stuck Turn the pump shaft using a screwdriver now pas sable Pump is defective re place it Controller might be de fective ...

Page 101: ...ising and archiving as well as the parametrisation of the controller via theVBus A full version of the ServiceCenter software is included VFS and RPS Grundfos Direct Sensors The RPS Grundfos Direct Sensor is a sensor for measuring the temperature and the pressure TheVFS Grundfos Direct Sensor is a sensor for measuring the temperature and the flow rate Grundfos Direct Sensor RPS 0 10 bar Article no...

Page 102: ...l system fai lures It is to be connected to the VBus of the controller and issues an optical signal via the red LED if a failure has occurred The AM1 also has a potential free relay output which can e g be connected to a building management sy stem BMS Thus a collective error message can be issued in the case of a system failure Depending on the controller and the sensors connected different fault...

Page 103: ...re temperature 78 Maximum temperature limitation 86 Minimum collector limitation 80 Minimum speed 79 Minimum temperature limitation 86 Monitoring period display channel 77 O Operating hours counter 76 Other temperatures display channel 76 Overpressure 92 Overrun 84 P Parallel relay 90 Pause control 83 Pressure 76 Priority logic 82 Pump control 79 Pump speed 76 R Return preheating 87 S SD card 93 S...

Page 104: ... They can only be used at your own risk No liability is assumed for incorrect incomplete or false information and or the resulting damages Note The design and the specifications can be changed without notice The illustrations may differ from the original product Imprint This mounting and operation manual including all parts is copyrighted Another use outside the copyright requires the approval of ...

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