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American Panel AP20BC Series, Installation & Operator'S Manual

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American Panel AP20BC Series Installation & Operator'S Manual Download Page 2

5800 SE 78th St. Ocala, FL 34472

2

P: (800) 327-3015

E: [email protected]

Modular HURRiCHiLL Installation & Operations Manual

Warranty ....................................................................................................................................................................3

Basic Safety Information............................................................................................................................................4

Equipment Tag ...........................................................................................................................................................5

Pre-installation Checks ..............................................................................................................................................5

Condensing Unit Installation ......................................................................................................................................5

Electrical & Refrigeration Requirements....................................................................................................................6

Installation .................................................................................................................................................................6

Reading the Floor Plan ..............................................................................................................................................7

Prepping the Installation Site .....................................................................................................................................7

Cam Lock Operation..................................................................................................................................................8

Tools Needed.............................................................................................................................................................8

Components ..............................................................................................................................................................9

Unit Assembly .....................................................................................................................................................10-15

Units with Multiple Evaporators - Installation ...........................................................................................................16

Specifications & Performance .................................................................................................................................17

Check for Proper Installation ...................................................................................................................................18

Cycles & Modes Explained .................................................................................................................................19-21

Factory Presets .......................................................................................................................................................22

Unit Operation .........................................................................................................................................................23

 

- Home Screen ............................................................................................................................................23

 

- Automatic Mode Screen ............................................................................................................................24

 

- Start a Cycle in Automatic Mode ...............................................................................................................25

 

- Manual Mode Screen ................................................................................................................................26

 

- Start a Cycle in Manual Mode ...................................................................................................................27

 

- A La Carte Mode Screen ...........................................................................................................................28

 

- Start a Cycle in A La Carte Mode ..............................................................................................................29

 

- Start a Cycle in Quick Start Mode .............................................................................................................30

 

- Customize the Quick Start Button .............................................................................................................30

PC Connection Package .........................................................................................................................................31

Connect to Controller - Direct Connection ...............................................................................................................31

Connect to Controller - WiFi ...............................................................................................................................32-33

Connect to Controller - WiFi Notification Setup .......................................................................................................34

HACCP Download via USB .....................................................................................................................................34

HACCP Download via Peer to Peer ........................................................................................................................35

HACCP Download via WiFi .....................................................................................................................................35

Customizing the Cycles ......................................................................................................................................36-37

Temperature Probe Adjustment ...............................................................................................................................37

General Operating Instructions................................................................................................................................38

Maintenance & Cleaning Instructions .................................................................................................................39-40

Evaporator Coil Cleaning.........................................................................................................................................41

Ozone Lamp Replacement Instructions ..................................................................................................................42

Contacts and Information

Customer service - +1(800) 327-3015  or  +1(352) 245-7055
Service department. - [email protected]
Parts department. - [email protected]
Website - www.americanpanel.com 
For all blast chiller information requests, please have the Model and Serial Number available as stated on the 

equipment tag (pg 5) on the exterior of the cabinet. 

Summary of Contents for AP20BC Series

Page 1: ...this equipment This manual is updated as new information and models are released Visit our website for the latest manual 990261_Modular_HC_OEM 07 22 5800 SE 78th St Ocala FL 34472 352 245 7055 service...

Page 2: ...A La Carte Mode Screen 28 Start a Cycle in A La Carte Mode 29 Start a Cycle in Quick Start Mode 30 Customize the Quick Start Button 30 PC Connection Package 31 Connect to Controller Direct Connection...

Page 3: ...warranty must be authorized by American Panel Corporation and performed by a factory authorized service agency This warranty does not apply to remote or pre assembled remote refrigeration systems req...

Page 4: ...block the ventilation openings of the unit and of the structure in which it is positioned WARNING Please read the entire installation procedure before attempting to install the unit Failure to follow...

Page 5: ...tallation The condensing unit must be installed and connected in accordance with the installation manual provided with the condensing unit The condensing unit and the cabinet must be connected to sepa...

Page 6: ...4 000 AP26BCF 2T 208 60 1 15 5 A Medium Low Temp 68 000 AP26BCF 3T 208 60 1 22 7 A Medium Low Temp 102 000 AP36BCF 1T 208 60 1 8 2 A Medium Low Temp 44 000 AP36BCF 2T 208 60 1 15 5 A Medium Low Temp 8...

Page 7: ...o familiarize oneself with potential problems such as building walls ceilings floors or concrete slabs These items need to be considered when preparing the site It is critical that the unit fits prope...

Page 8: ...engaging the locking arm to the lock pin The cam action of the lock will pull the panels together compressing the factory applied gaskets and providing an air tight seal Finally rotate the panel lock...

Page 9: ...a for units with model number ending with 1T 2 ea for units with model number ending with 2T 3 ea for units with model number ending with 3T 2 Electrical Panel 1 ea Blast Chiller 3 Center Air Deflecto...

Page 10: ...Diagram Unit Assembly 1 Place and level the floor 2 Assemble the left right and rear wall panels Fasten panels to floor panel 3 Place the evaporator assembly inside the unit This is a temporary positi...

Page 11: ...the wall where the evaporator assembly will be installed Align the top of the corner air deflectors to the ceiling panel Align the center air deflector at 9 below the ceiling panel Be sure the center...

Page 12: ...r to the roof panel using the 3 8 screws washers and nuts provided Take your time and tighten each screw one turn at a time in a diagonal pattern to avoid damaging the screws 10 Remove and discard the...

Page 13: ...e drain pan and after that tighten the wing nuts Make sure the diverter does not touch the bottom of the drain pan Route the drain line and connect the drain pan to it When drilling the opening for th...

Page 14: ...te the cables and connectors through the line set opening 17 Make the electrical connections inside the evaporator assembly If the blast chiller is equipped with pass thru door install the provided J...

Page 15: ...on Operations Manual P 800 327 3015 E Service americanpanel com Step Description Diagram 19 Install and secure the provided stainless steel cowlings atop the unit 20 Make the main electrical connectio...

Page 16: ...tors Installation When installing a unit with multiple evaporators refer to the provided floor plans to assemble the cabinet and refer to Unit Assembly section of this manual to install the air deflec...

Page 17: ...Blast Chiller 3 31 x 38 x 73 5 1 080 N A AP46BC 1T Blast Chiller 1 35 x 39 x 73 5 460 N A AP46BC 2T Blast Chiller 2 35 x 39 x 73 5 920 N A AP46BC 3T Blast Chiller 3 35 x 39 x 73 5 1 380 N A AP20BCF 1T...

Page 18: ...els AP46 15 clearance above the unit for service Provide enough space in front to allow door opening Check for unobstructed air at the condensing unit 4 Check to ensure the unit is level 5 Confirm the...

Page 19: ...net and or cycle is stopped by the operator A La Carte The air temperature will cycle between 28 F and 35 F until all the timers expire after that the unit will switch into holding mode where the air...

Page 20: ...d by the operator Manual Mode The air temperature will cycle between 25 F and 15 F for 4 hours After 4 hours the unit will switch into holding mode where the air temperature will cycle between 4 F and...

Page 21: ...haw probe will reach 32 F at this point the blast chiller will switch into holding mode where the air temperature will cycle between 35 F and 42 F until the food is removed from the cabinet and or cyc...

Page 22: ...35 F 42 F Hard Chillers Freezers 0 F 10 F 60 F 28 F 35 F 40 F 35 F 42 F Shock Freeze 25 F 15 F NA NA NA 0 F 4 F 3 F Thaw 42 F 50 F NA NA NA 32 F 35 F 42 F Factory Presets Manual Mode Quick Reference...

Page 23: ...the desired cycle see Settings Quick Start 5 Food Thaw Button Press to access Food Thaw Cycle Menu Food Thaw Cycle is an optional cycle and is available on selected models only 6 Sanitize Button Press...

Page 24: ...e 5 ELAPSED TIME Label Displays the elapsed time form the start of the cycle 6 Food probe Label Button Press to assign to the current probe the food ID that it monitors The assigned food ID will show...

Page 25: ...Step Description Action 1 Choose Soft Chill Hard Chill or Shock Freeze from the Home screen 2 Make sure Auto tab is selected For the Auto mode to work as intended the food probe must be inserted into...

Page 26: ...tes the remaining time to the end of the cycle 6 UP DOWN BUTTONS Press to adjust the cycle time as needed 7 Food probe Label Button Press to assign to the current probe the food ID that it monitors Th...

Page 27: ...Mode Step Description Action 1 Choose Soft Chill Hard Chill or Shock Freeze from the Home screen 2 Make sure Manual tab is selected 3 Optional Press up or down on the time arrows to adjust the cycle...

Page 28: ...s Press to access the timer setting screen The timer label will indicate the remaining time and the product name of the food it monitors 6 Food probe Label The label of Food probe will display the tem...

Page 29: ...k Freeze from the Home screen 2 Make sure A la carte tab is selected 3 Select any available timer Available timers are the ones set at 00 00 and have not yet been activated 4 Optional Press Food ID to...

Page 30: ...but can be customized in the settings for any cycle operation Press the Quick Start button to engage the preset cycle To customize the Quick Start button follow the steps below Step Description Actio...

Page 31: ...r is set from the factory as a Wi Fi access point In this configuration the controller broadcasts an SSID such as blast chiller xxxxxxxxxxx wha Step Description Action 1 Open the Wi Fi connections on...

Page 32: ...ough the Direct Connection steps outlined on pg 28 Once connected on a browser complete the steps below 2 Press the Go to config button at the bottom of the screen 3 Make sure the Device config tab is...

Page 33: ...e wi fi settings by selecting the Settings button on the home screen of the unit 8 Enter the controller password and hit done 9 Press the PC button to access the wi fi settings 10 Press the Wi Fi Conf...

Page 34: ...m of the screen 3 Make sure the Email Notifications tab is selected 4 Enter the info for the fields below STP server name Port type Email address notifications will come FROM Email account password Em...

Page 35: ...home screen in your browser 3 Click Refresh to load the most current data Wait until the refresh is complete the bar will hit 100 and you will see the updated data on screen 4 Click the Download butto...

Page 36: ...in the Quick Start button Defrost Settings for Length of Defrost Auto Defrost Auto Defrost Time Cabinet Max Temp Length of Auto Defrost Date Time Language Sets the time date and language English Frenc...

Page 37: ...es Probe Settings Adjust probe temperatures and offsets Contacts Settings Settings for contact sensors in the unit Features Technical features to be used by technician Alarm Settings Settings for all...

Page 38: ...obing of the product Insert the food probe into the thickest part of the product The tip of the food probe will have to be located at the core of the food Always place the available food probe in the...

Page 39: ...20 ice water bath to check the accuracy of the probe To do so close the door of the unit with the probe hanging on the outside of the cabinet and start a manual hard cycle Use the probe to continually...

Page 40: ...s functional Turn unit off wipe down exterior On the remote condensing unit perform the maintenance procedure recommended by its manufacturer Inform the customer and the factory if any functional and...

Page 41: ...ristle to remove the surface loaded fibers and dirt Apply the tool in the direction of the fins Rinse the coil finned area and the return bends with plenty of clean warm water To avoid damaging the fi...

Page 42: ...The evaporator door is the sheet metal that houses the evaporator fans To open it remove the screws located on the right hand side of the evaporator door opposite to the hinges The ozone generator is...

Page 43: ...43 5800 SE 78th St Ocala FL 34472 Modular HURRiCHiLL Installation Operations Manual P 800 327 3015 E Service americanpanel com Notes...

Page 44: ...ear family owned and operated heritage American panel provides versatile dependable custom crafted walk in coolers freezers combination cold rooms and blast chillers American Panel is proud to offer t...

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