Alliance Laundry Systems IYG065J Original Instructions Manual Download

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Maintenance

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Programmer Circuit Board

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Instructions for Replacing the Programmer Boards

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Instructions for Installing New Software

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Electronic Coin Selector

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Electronic Coin Selector Type EMP 500.12 v4.

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DO NOT COPY or TRANSMIT

Part No. D1631ENR7

Summary of Contents for IYG065J

Page 1: ... Model Identification Original Instructions Keep These Instructions for Future Reference CAUTION Read the instructions before using the machine If this machine changes ownership this manual must accompany machine www alliancelaundry com Part No D1631ENR7 July 2021 ...

Page 2: ......

Page 3: ...nlets Valves 17 Top Soap Dispenser Machines 17 Programming the Water Inlet Valves for Cabinet Hardmount 52 kg 120 lb 520 L Machine 18 Programming the Water Level 18 Cabinet Freestanding 6 5 28 kg 14 70 lb 65 280 L 19 Cabinet Hardmount 7 5 52 kg 20 120 lb 80 520 L 20 Programmable Water Level 24 Speed of Machines with Frequency Inverter 24 Programming the Wash Speed 26 Programming Extraction Speed 2...

Page 4: ...ence 49 The Cooldown Sequence 50 The Rinse Sequence 51 The Final Rinse Sequence 52 The Soak Sequence 53 The Spray Sequence 54 The No Wash Sequence 55 Step 5 Programming the Drain Step 55 Selecting the Drain Extraction Step 55 The Drain Sequence 55 The Extract Sequence 56 The No Drain Sequence 57 The Static Drain Sequence 57 The Reversing Drain Sequence 57 Operation Menu 59 Starting Up 59 Switching...

Page 5: ...nsive 194 F 90 C 68 Bright Wash 86 F 30 C 68 Colored Wash 104 F 40 C 69 Warm Wash 140 F 60 C 70 Woolens 59 F 15 C 71 Extraction Low Speed 72 Extraction High Speed 73 Eco Bright Wash 86 F 30 C 73 Eco Color Wash 104 F 40 C 74 Eco Warm Wash 140 F 60 C 75 Eco Hot Wash 194 F 90 C 75 Hot Wash 194 F 90 C 76 Troubleshooting 78 Display Messages 78 Fault Messages 78 How to Handle Fault Messages 78 Failure M...

Page 6: ...bishi Time Out 95 Failure 29 OV3 Mitsubishi Time Out 95 Failure 31 Initialization Fault Inverter 95 Failure 32 Verification Fault Inverter 95 Failure 35 Wrong Software Version 96 Failure 36 The Linen is Not Correctly Distributed in the Stage Before the Start Up of the Spinning Sequence 96 Failure 37 Drain Failure at the Spray Sequence 96 Failure 39 Empty Soap Supply Box 96 Failure 41 Service Due W...

Page 7: ...uctions for Replacing the Programmer Boards 104 Instructions for Installing New Software 105 Electronic Coin Selector 106 Electronic Coin Selector Type EMP 500 12 v4 106 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 7 Part No D1631ENR7 ...

Page 8: ...via tion of 1 or a short time one at 2 of a given frequency Connecting or starting the machine at an incorrect voltage can damage the programmer The machine must not be exposed to high humidity or ex treme high and low temperatures Do not tamper with the controls Instructions in this manual do not cover all dangerous sit uations It is up to the user to handle the machine careful ly The manufacture...

Page 9: ...IYY065J IA280_ARIES IY20_ARIES IYY080J IA332_ARIES IY240_ARIES IYY105J IA520_ARIES IY25_ARIES IYY135J IA80_ARIES IY280_ARIES IYY180J IAB180J IY30_ARIES IYY240J IAC080J IY40_ARIES IYY280J IAC105J IY55_ARIES JLA16_ARIES IAC135J IY65_ARIES JLA16C_ARIES IAC180J IY70_ARIES JLA22_ARIES IAC240J IY80_ARIES JLA22C_ARIES IAC280J IYB180J JLA30_ARIES IAC332J IYC065J JLA30C_ARIES IAC520J IYC080J JLA40_ARIES IA...

Page 10: ...H332J IYH080J WMA103E IAH520J IYH105J WMA103E_ARIES IAU080J IYH135J WMA123E IAU105J IYH180J WMA123E_ARIES IAU135J IYH240J WMA153E IAU180J IYH280J WMA153E_ARIES IAU240J IYQ065J WMA203E IAU280J IYQ080J WMA203E_ARIES IAU332J IYQ105J WMA253E IAU520J IYQ135J WMA253E_ARIES IAW080J IYQ180J WMA303E IAW105J IYQ240J WMA303E_ARIES IAW135J IYQ280J WMA403E IAW180J IYU065J WMA403E_ARIES IAW240J IYU080J WMA504EP...

Page 11: ...lb 180 L 350 G IY180M 18 kg 40 lb 180 L 400 G IY180H 24 kg 55 lb 240 L 350 G IY240M 24 kg 55 lb 240 L 400 G IY240H 28 kg 70 lb 280 L IY280 Cabinet Hardmount Washer Extractors 7 5 kg 20 lb 80 L 100 G IA80N 7 5 kg 20 lb 80 L 175G IA80M 10 5 kg 25 lb 105 L 100 G IA105N 10 5 kg 25 lb 105 L 175 G IA105M 13 5 kg 30 lb 135 L 100 G IA135N 13 5 kg 30 lb 135 L 175 G IA135M 18 kg 40 lb 180 L 100 G IA180N Tab...

Page 12: ...51N_SVG START ADVANCE function for the OPL version CHM2452N_SVG CONFIRM THE SELECTION ENTER CHM2453N_SVG CANCEL THE SELECTION CHM2454N_SVG MOVE UP CHM2455N_SVG MOVE DOWN CHM2456N_SVG SELECTION OF ADDITIONAL FUNCTIONS Table 2 Control Identification Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 12 Part No D1631ENR7 ...

Page 13: ...Main Menu Figure 2 Control Identification Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13 Part No D1631ENR7 ...

Page 14: ...ngs for the CONFIGURA TION and INITIALIZATION menu The selection of the Brightness of the display The selection of the power supply voltage of the washing ma chine Loading the frequency inverter parameters Erasing all the programmed wash programs reset Wash pro gram EEPROM memory Loading the standard wash programs The selection of the number of wash machine water supply inlets The selection of a s...

Page 15: ...ur sor into the position of the digit for hundreds 6 Use the FUNCTION SELECTION button and set the digit to 1 7 Use the CONFIRM SELECTION button to finish the process of entering the value Entering a Logical Value and Selection from a List 1 Use the LEFT and CANCEL THE SELECTION buttons to enter change a logical value or to select an item from a list 2 Use the CONFIRM SELECTION button to confirm t...

Page 16: ...tep 2 Wash Sequence Wash Sequence Wash Sequence Drain Extraction Sequence Drain Extraction Sequence Drain Extraction Sequence Step 3 Step 3 Wash Sequence Wash Sequence Drain Extraction Sequence Drain Extraction Sequence Step 99 Step 99 Wash Sequence Wash Sequence Drain Extraction Sequence Drain Extraction Sequence Tumble Sequence Tumble Sequence Tumble Sequence Tumble Sequence CHM1685R Figure 5 Ba...

Page 17: ...he Wash Part Step 5 Programming the Drain Step The Tumble Sequence The wash cycle will always end with the Tumble sequence The tumble sequence takes 30 Seconds then the program is finished and the door can be opened The Tumble sequence cannot be skipped Programming the Functions Limits To ensure the correct functionality of the washing machine you have to program values within certain limits If yo...

Page 18: ...er fill process Inlet Valve 2 is a direct Inlet Valve and speeds up the water fill process Inlet Valve 4 corresponds with soap box for a Prewash Inlet Valve 5 corresponds with soap box for a Wash deter gent Inlet Valve 6 corresponds with soap box for a Wash liquid soap Inlet Valve 7 corresponds with soap box for a Final Rinse The Hot Water Inlet Valves Inlet Valve 3 is a direct Inlet Valve and spe...

Page 19: ... 02 gal 19 l 3 5 28 gal 20 l 2 6 34 gal 24 l 6 60 gal 25 l 9 77 gal 37 l 9 64 gal 36 5 l 15 5 15 gal 19 5 l 4 5 55 gal 21 l 4 5 81 gal 22 l 3 7 13 gal 27 l 7 40 gal 28 l 10 83 gal 41 l 10 83 gal 41 l 16 5 68 gal 21 5 l 6 08 gal 23 l 6 47 gal 24 5 l 4 7 79 gal 29 5 l 1 8 32 gal 31 5 l 1 11 89 gal 45 l 1 11 83 gal 44 8 l 17 6 21 gal 23 5 l 6 74 gal 25 5 l 7 13 gal 27 l 8 59 gal 32 5 l 2 9 11 gal 34 ...

Page 20: ...gal 65 l 18 36 gal 69 5 l 24 04 gal 91 l 26 60 gal 100 7 l 28 12 94 gal 49 l 13 74 gal 52 l 15 06 gal 57 l 18 10 gal 68 5 l 19 28 gal 73 l 25 23 gal 95 5 l 27 71 gal 104 9 l 29 13 74 gal 52 l 14 53 gal 55 l 15 98 gal 60 5 l 18 89 gal 71 5 l 20 21 gal 76 5 l 26 55 gal 100 5 l 29 09 gal 110 1 l 30 16 77 gal 63 5 l 19 81 gal 75 l 21 13 gal 80 l 27 74 gal 105 l 30 56 gal 115 7 l 1 Economic Low Level 2...

Page 21: ...5 l 1 8 06 gal 30 5 l 1 10 20 gal 38 6 l 1 10 62 gal 40 2 l 6 21 gal 23 5 l 17 6 60 gal 25 l 7 26 gal 27 5 l 8 19 gal 31 l 2 8 93 gal 33 8 l 2 11 25 gal 42 6 l 2 11 78 gal 44 6 l 7 26 gal 27 5 l 8 72 gal 33 l 18 7 13 gal 27 l 7 93 gal 30 l 8 98 gal 34 l 3 9 85 gal 37 3 l 3 12 36 gal 46 8 l 3 13 05 gal 49 4 l 8 19 gal 31 l 10 43 gal 39 5 l 19 7 66 gal 29 l 8 45 gal 32 l 9 77 gal 37 l 4 10 78 gal 40...

Page 22: ...l 65 5 l 18 94 gal 71 7 l 24 15 gal 91 4 l 26 34 gal 99 7 l 2 19 55 gal 74 l 2 28 66 gal 108 5 l 29 13 47 gal 51 l 15 19 gal 57 5 l 18 10 gal 68 5 l 19 92 gal 75 4 l 25 39 gal 96 1 l 27 71 gal 104 9 l 3 20 87 gal 79 l 3 30 51 gal 115 5 l 30 15 85 gal 60 l 19 02 gal 72 l 20 90 gal 79 1 l 26 63 gal 100 8 l 29 19 gal 110 5 l 4 22 32 gal 84 5 l 4 32 89 gal 124 5 l 31 23 51 gal 89 l 34 74 gal 131 5 l 3...

Page 23: ...1 5 l 45 42 93 gal 162 5 l 67 10 gal 254 l 46 44 38 gal 168 l 69 87 gal 264 5 l 47 45 83 gal 173 5 l 71 99 gal 272 5 l 48 47 29 gal 179 l 74 23 gal 281 l 49 48 74 gal 184 5 l 76 74 gal 290 5 l 50 50 19 gal 190 l 79 25 gal 300 l 51 51 51 gal 195 l 81 63 gal 309 l 52 53 10 gal 201 l 83 74 gal 317 l 53 54 68 gal 207 l 86 38 gal 327 l 54 88 76 gal 336 l 1 Economic Low Level 2 Economic High Level 3 Nor...

Page 24: ...g 25 lb 105 L 9 14 15 30 13 5 kg 30 lb 135 L 9 15 16 30 18 kg 40 lb 180 L 7 18 19 30 24 kg 55 lb 240 L 7 18 19 30 28 kg 70 lb 280 L 7 18 19 30 35 kg 80 lb 332 L 15 29 30 53 52 kg 120 lb 520 L 17 29 30 54 Table 6 Speed of Machines with Frequency Inverter Speed of Machines with Frequency Inverter Machine Type Wash Speed Spin Speed Low Spin Speed Default RPM Mini mum RPM Maxi mum RPM Default RPM Mini...

Page 25: ... 13 5 kg 30 lb 135 L G factor 400 46 10 60 1035 150 91 149 1075 250 18 kg 40 lb 180 L G factor 350 42 10 60 450 150 91 149 490 250 18 kg 40 lb 180 L G factor 400 42 10 60 940 150 91 149 980 250 24 kg 55 lb 240 L G factor 350 42 10 60 875 150 91 149 915 250 24 kg 55 lb 240 L G factor 400 42 10 60 940 150 91 149 980 250 28 kg 70 lb 280 L G factor 350 42 10 55 875 150 91 149 915 250 Cabinet Hardmount...

Page 26: ...38 10 55 490 150 91 149 540 250 52 kg 120 lb 520 L G factor 100 38 10 55 390 150 91 149 440 250 Table 7 Programming the Wash Speed Standard reversing wash speed is between 40 and 50 RPM Exact values can be found in Table 7 For some special applications the drum should only turn very slowly Speed Limits The minimum programmable wash speed is 10 RPM The maximum programmable wash speed is 40 60 RPM d...

Page 27: ...t s recommended to program a gentle wash action with a Reversing On time of 3 seconds and an Off time of 12 seconds Programming the Sequence Time The sequence time starts running after the water level is reached If wait for Temperature has been selected the sequence time starts running only once the programmed temperature has been reached at the heating process For a Cooldown Sequence the programm...

Page 28: ...t settings one by one to find out if they correspond with the setup as you prefer The configuration and initialization of the washing machine has been done at the factory For the creation of new programs no changes have to be made in the initialization or configuration me nus Initialization Menu How to Get into the Initialization Menu The initialization menu can only be accessed when the machine i...

Page 29: ...on drum is stopped for 3 seconds Recommended 12 seconds for Gentle wash action Suggested values for the program menu 1 99 seconds Smart Motion No This option decreases the drum R P M during water filling therefore the laundry absorps water more quickly and washing efficiency in creases No Yes Hot Water Heater Temp 140 F 60 C The Hot Water Heater Temperature should correspond with the hot wa ter su...

Page 30: ...hed 5 99 Minutes Overfill Detection 5 units A diagnostic message is generated by the wash computer when the wa ter has reached the programmed level 5 units Err 12 NOTE It s strongly recommended that the heating power of the steam installation has enough power to heat the bath quickly Otherwise the tub will be filled with extra water and an error message will occur that the machine takes more then ...

Page 31: ...stops the count down will continue in a standard manner No Soap Heat ing Wait Time Extra Soap Timing 0 Seconds Off When enabled this feature allows the soap dispenser valves to open in dividually for the programmed time 0 20 Seconds Prewash Soap Info Yes Selection whether the information on soap dosage for prewash should be shown or not No Yes Wash Liquid Soap Info Yes Selection whether the inform...

Page 32: ...e 8 Configuration Menu This electronic wash computer has been specially constructed for a wide range of washing machines For that reason it must be in dividually set up with important parameters for various machine types Basic machine adjusting is made in the factory WARNING Only a qualified technician should change the con figuration set up An incorrect configuration can cause injuries and seriou...

Page 33: ...you have selected the correct ma chine type There is only one correct setting for machine type If the wrong machine type was selected replace the display board or send it to the factory for repair List No Yes Reset Defaults Are You Sure No No All the Initialization and Configuration Menu Settings will be reset to its default Factory settings Should only be used at SETUP of a new wash computer Conf...

Page 34: ...s Load Param Are You Sure No NOTE Loading parameters is only required after installing a new inverter Load the inverter Parameters Door must be closed Check if the SETUP is correct Parameter List Version Machine type inverter type softw version Confirm that you want to load the inverter Parameters Check status screen while parameters are loaded Sending Param 0 100 Verify Param 0 100 No Yes Total N...

Page 35: ...p Supply No Some washing machines function with external Liquid soap supplies and others do not To program External Liquid soap supplies at the Pro gram Menu this selection must be Yes No Yes Min Level Start Sup 5 units Soap Supply signals are only started when the pre set Minimum water level Start Supply has been reached Refer to Table 6 minimum pro grammable levels NOTE Setting a low or even 0 l...

Page 36: ...confirm the selection NOTE After the selection of a different washing machine has been made it is advisable to load the standard pro grams in the memory Thus you will make sure that the ma chine is not operated with incorrect water levels or drum ro tational speed List of available washing sets Communication Addr 255 Each washing machine in the serial RS485 washing machine commu nication network m...

Page 37: ...mperature Calibration Offset 3 Water temperature 4 Target Temperature Calibration 5 Target Temperature Calibration 9 F or 5 C 6 Target Temperature Calibration 9 F or 5 C 7 Time 8 Offset adjustment 9 Normal Temperature Control 10 Strict Temperature Control Figure 12 Temperature Calibration Offset The temperature sensor of the washing machine can be calibrated with an external temperature measuremen...

Page 38: ...ord New Password Insert a 4 digit numeric value to create a new password No Password Select the menu item No Password if you want to get rid of the Password Old Password To change the Password insert first the old Password then you are in vited to create a new Password Exit Return to Advanced Menu Table 11 Program Lock Menu Each wash program can be locked individually When the program is locked it...

Page 39: ...word then you are in vited to create a new Password Exit Return to Advanced Menu Table 12 Weighing Menu With the SmartWave function activated the machine automatical ly adjusts the amount of water according to the amount of loaded linen If the function is activated it is automatically used for all wash programs However the user can also deactivate the function at the begin ning of each wash progra...

Page 40: ...e inserted in the USB connector No Yes Programs Import No All wash programs are copied from USB flash disk into the control board internal memory The USB flash disk must be inserted in the USB connector Wash programs can only be copied into the washer from the same model of washer i e from 6 5 kg 14 lb 65 L machine into another 6 5 kg 14 lb 65 L machine No Yes Conf Import No Settings of the machin...

Page 41: ...itched on but no program is started The program overview is shown Switch the machine into the setup mode Refer to section How to Get into the Setup Mode The main menu is now available In the configuration menu select the Payment Menu CFD1375R_SVG Main Menu Initialization Program Servis Configuration Advanced Payment Menu Figure 15 Payment Menu Display Mes sage Default Information Limits Payment mo...

Page 42: ...ash and extra rinse 0 9999 Enable Special Price No Special prices are used if they are enabled and a corresponding input of the control board is activated such as by timer Price Program 1 100 Price Program 15 100 Special Price Pre wash 0 Only applicable to the Payment mode Coins Program Blocking Blocking disabling of wash programs Yes No Enable Pr1 Yes Enable Pr15 Yes Optional Functions No Selecti...

Page 43: ... is a special application and a con sultation with the manufacturer is necessary The ECB selection is designated for connection of blocking dis abling of the electronic coin selector coil to the programmer of the washing machine If a wash program is running or if the ma chine is in a failure state the coin drop will not accept coins For connecting the coil to the programmer see the electrical wiri...

Page 44: ...How to Create and Adjust a Wash Program Figure 16 Initializing the Machine Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 44 Part No D1631ENR7 ...

Page 45: ...m is started The program overview is shown Switch the machine to the setup mode Refer to section How to Get into the Setup Mode The Main menu is now available Press the ARROW DOWN button to select the Program Menu CFD1376R_SVG Main Menu Initialization Program Servis Configuration Advanced Payment Menu Figure 17 Press the ENTER button to confirm your selection Go to Step 2 Program Functions Step 2 ...

Page 46: ...rogram you have to make use of the add step function By adding steps the program will grow step by step A confirmation is asked first to delete the old program Copy Copy From Program Number XXX Sometimes it s easier to make a copy of an existing program and to make some small changes to the copied program Insert the desired program num ber from which you want to copy the program A confirmation is ...

Page 47: ...ble A new step can only be inserted between two available steps View Step Before making changes in a wash program it s recommended to have a look at the actual settings by the view function No changes can be made at the View Step function Delete Step An existing Step in the program disappears when it s deleted A confirmation is asked first before deleting the Old Step Exit Return to Program Menu T...

Page 48: ... the display The arrow down symbol on the display points to the last Menu Item EXIT Selecting the Wash Part CFD1380R_SVG Z Type Prewash Prewash Spin Figure 21 If you have selected Add Step Edit Step or Insert Step you have to select the wash sequence now Depending on the machine type with top or front soap dis penser you have more or less sequences available Prewash Wash Cooldown Rinse Final Rinse...

Page 49: ...an be adjusted at the Initialization menu 1 99 seconds Off Time 3 seconds The wash action motor Off Time Gentle wash action 12 sec onds The suggested default values can be adjusted at the Initialization menu 1 99 seconds Time 4 0 minutes The Prewash Sequence Time for 0 Minutes the Prewash sequence will be skipped programmable in steps of 0 5 Minutes 0 99 5 minutes Pause No When a signal Pause is p...

Page 50: ... at the Initialization menu 1 99 seconds Off Time 3 seconds The wash action motor Off Time Gentle wash action 12 sec onds The suggested default values can be adjusted at the Initialization menu 1 99 seconds Time 7 0 minutes The Wash Sequence Time for 0 Minutes the Wash sequence will be skipped programmable in steps of 0 5 Minutes 0 99 5 minutes Pause No When a signal Pause is programmed a pause wi...

Page 51: ... needed to decrease the water tempera ture Once the programmed temperature has been reached the next Se quence will be started for 0 Minutes the Prewash sequence will be skipped programmable in steps of 0 5 Minutes NOTE If a short time is programmed the water temperature will decrease fast NOTE Recommendation Program 1 minute for each 37 4 F 3 C temperature drop Example For a hot wash of 194 F 90 ...

Page 52: ... values are remaining liquid soap supplies must be switched on at the configuration menu 0 99 seconds On Time 12 seconds The wash action motor On Time Gentle wash action 3 seconds The suggested default values can be adjusted at the Initialization menu 1 99 seconds Off Time 3 seconds The wash action motor Off Time Gentle wash action 12 sec onds The suggested default values can be adjusted at the In...

Page 53: ...are re maining liquid soap supplies must be switched on at the configuration menu 0 99 seconds On Time 12 seconds The wash action motor On Time Gentle wash action 3 seconds The suggested default values can be adjusted at the Initialization menu 1 99 seconds Off Time 3 seconds The wash action motor Off Time Gentle wash action 12 seconds The suggested default values can be adjusted at the Initializa...

Page 54: ...st be switched on at the configuration menu 0 99 seconds On Time 12 seconds The wash action motor On Time The suggested default values can be adjusted at the Initialization menu 1 99 seconds Off Time 10 minutes The wash action motor Off Time The suggested default values can be adjusted at the Initialization menu 1 99 minutes Time 1 0 Hour The Soak Sequence Time for 0 Hour the Soak sequence will be...

Page 55: ...he No Wash Sequence Prewash Wash Cooldown Rinse Final Rinse Soak Spray No wash In case of a No Wash Sequence the wash function of the pro grammed step is skipped Go to Step 5 Programming the Drain Step Step 5 Programming the Drain Step This paragraph gives a detailed explanation about program ming the Drain Extraction Sequences After programming the wash step the drain extraction step still has to...

Page 56: ... The Extract Sequence Drain Extract No Drain Static Drain Reversing Drain The Extract Sequence Display Mes sage Default Information Limits Drain Valve 1 Only available on washing machines with both a normal Open and normal Closed Drain valve 1 2 RPM The suggested RPM depends on the machine Type Refer to Table 7 Time 9 minutes The Extract Sequence Time for 0 Minutes the Extract sequence will be ski...

Page 57: ... washing machines with both a normal Open and normal Closed Drain valve 1 2 RPM The suggested RPM depends on the machine Type Refer to Table 7 Time 0 5 minutes The Static Drain Sequence Time for 0 Minutes the Static Drain sequence will be skipped program mable in steps of 0 5 Minutes 0 15 0 minutes Exit Return to Edit Program Menu Table 28 WARNING It s not recommended to program a spin sequence ju...

Page 58: ...ested default values can be adjusted at the Initialization menu 1 99 seconds Off Time 3 seconds The mechanical action motor Off Time The suggested default values can be adjusted at the Initialization menu 1 99 seconds Time 0 5 minutes The Static Drain Sequence Time for 0 Minutes the Static Drain sequence will be skipped program mable in steps of 0 5 Minutes 0 15 0 minutes Exit Return to Edit Progr...

Page 59: ...g function by using the CONFIRM SE LECTION button 3 Start the program by pressing the START button If it is a ma chine with coin selector make the payment first NOTE Applicable to machines with a coin selector se lection of a new program when the machine is ready to start operation If the newly selected program is more expensive The price difference is shown on the display It is now necessary to i...

Page 60: ...achine is ready to start a new program The program overview is shown Water Fill Process Depending on the water temperature the cold and hot inlet valves will be opened The water level is measured by an electronic water level sen sor If the Temperature Balance function is enabled the Wash Computer will control the water temperature until the target temperature is reached For Hot wash programs extra...

Page 61: ...ws WAIT and a decreasing counter This will occur when the power has been switched off and on at a running wash cycle As the software doesn t know how fast the motor was spin ning a delay time is respected before the machine can be re started How to Handle Failure Messages When a failure has been detected by the Wash Computer a failure message is generated to inform the operator about the problem C...

Page 62: ...o move into the screen with counters Vended machines The coin selector counter is shown OPL machines The program counter is shown Resetting the Counters to Zero The service cycle counter can be reset to zero in the Service Menu Tools Resetting the cycle counter To reset the coin se lector counter press the hidden navigation button RIGHT three times External Liquid Soap Boxes If the washing machine...

Page 63: ...t Wa ter Soap Dispens er Compart ment II Wash deter gent Inlet Valve 7 Cold Hard Water Direct Inlet External liq uid soap Inlet Valve 8 Hot Soft Wa ter Soap Dispens er Compart ment III Wash liquid Table 30 Cabinet Hardmount 52 kg 120 lb 520 L Water Valves Inlet Valve 1 Cold Hard Water Direct Inlet Inlet Valve 2 Cold Soft Wa ter Direct Inlet Inlet Valve 3 Hot Soft Wa ter Direct Inlet Inlet Valve 4 ...

Page 64: ...nds Rest Gentle Wash Action A 3 seconds 3 seconds Action R 12 seconds 12 seconds Rest RPM Revolutions per Minute W Washing Speed 32 50 RPM D Distribution Speed not changeable 100 RPM L Low extraction speed standard 400 RPM H High extraction speed 625 1165 RPM depending on the machine capacity Pre programmed Programs Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 64 Part No D1631ENR...

Page 65: ...e 86 F 30 C Wash Program 1 Bright Wash Intensive 86 F 30 C Sequence Inlet Tempera ture Level Time R P M x Soap Sup ply No Prewash Step 1 Main wash 1 2 3 5 6 8 2 3 5 86 F 30 C NH 10 minutes W normal 2 30 seconds Drain 30 seconds D Step 2 Rinse 1 1 2 7 2 NH 4 minutes W normal Drain 1 minute D Step 3 Rinse 2 1 2 7 2 NH 4 minutes W normal Drain 1 minute D Step 4 Rinse 3 1 4 7 1 7 NL 4 minutes W normal...

Page 66: ...0 minutes W normal 2 30 seconds Drain 30 seconds D Step 3 Rinse 1 1 2 7 2 NH 4 minutes W normal Spin 1 minute L Step 4 Rinse 2 1 2 7 2 NH 4 minutes W normal Spin 1 minute L Step 5 Rinse 3 1 4 7 1 7 NL 4 minutes W normal 3 30 seconds Final spin Spin 9 minutes H Slowdown N A Tumble 30 seconds Models with out pump drain 5 minutes Models with pump drain W 5 seconds 5 seconds Table 33 Pre programmed Pr...

Page 67: ...inutes W normal 2 30 seconds Drain 30 seconds D Step 3 Rinse 1 1 2 7 2 NH 4 minutes W normal Spin 1 minute L Step 4 Rinse 2 1 2 7 2 NH 4 minutes W normal Spin 1 minute L Step 5 Rinse 3 1 4 7 1 7 NL 4 minutes W normal 3 30 seconds Final spin Spin 9 minutes H Slowdown N A Tumble 30 seconds Models with out pump drain 5 minutes Models with pump drain W 5 seconds 5 seconds Table 34 Pre programmed Progr...

Page 68: ...minutes W normal Spin 1 minute L Step 4 Rinse 2 1 2 7 2 NH 4 minutes W normal Spin 1 minute L Step 5 Rinse 3 1 4 7 1 7 NL 4 minutes W normal 3 30 seconds Final spin Spin 9 minutes H Slowdown N A Tumble 30 seconds Models with out pump drain 5 minutes Models with pump drain W 5 seconds 5 seconds Table 35 Bright Wash 86 F 30 C Wash Program 5 Bright Wash 86 F 30 C Sequence Inlet Tempera ture Level Tim...

Page 69: ... EH 6 minutes W normal 3 30 seconds Final spin Spin 9 minutes H Slowdown N A Tumble 30 seconds Models with out pump drain 5 minutes Models with pump drain W 5 seconds 5 seconds Table 36 Colored Wash 104 F 40 C Wash Program 6 Colored Wash 104 F 40 C Sequence Inlet Tempera ture Level Time R P M x Soap sup ply No Prewash Step 1 Main wash 1 2 3 5 6 8 2 3 5 104 F 40 C NL 20 minutes W normal 2 30 second...

Page 70: ...Tumble 30 seconds Models with out pump drain 5 minutes Models with pump drain W 5seconds 5 seconds Table 37 Warm Wash 140 F 60 C Wash Program 7 Warm Wash 140 F 60 C Sequence Inlet Tempera ture Level Time R P M x Soap Sup ply No prewash Step 1 Main wash 1 2 3 5 6 8 2 3 5 140 F 60 C NL 20 minutes W normal 2 30 seconds Drain 30 seconds D Step 2 Rinse 1 1 2 7 2 EH 4 minutes W normal Spin 1 minute L Ta...

Page 71: ...ls with pump drain W 5 seconds 5 seconds Table 38 Woolens 59 F 15 C Wash Program 8 Woolens 59 F 15 C Sequence Inlet Tempera ture Level Time R P M x Soap Sup ply No prewash Step 1 Main wash 1 2 3 5 2 5 59 F 15 C NH 6 minutes W gentle 2 30 seconds Drain 30 seconds D Step 2 Rinse 1 1 2 7 2 NH 2 minutes W gentle Drain 30 seconds D Step 3 Rinse 2 1 2 7 2 NH 2 minutes W gentle Drain 30 seconds D Table 3...

Page 72: ...s with pump drain W gentle Table 39 Extraction Low Speed Wash Program 9 Extraction Low Speed Sequence Inlet Tempera ture Level Time R P M x Soap sup ply Step 1 Rinse 1 4 7 1 7 NH 3 minutes W normal 3 30 seconds Final spin Spin 5 5 minutes L Slowdown N A Tumble 30 seconds Models with out pump drain 5 minutes Models with pump drain W normal Table 40 Pre programmed Programs Copyright Alliance Laundry...

Page 73: ...right Wash 86 F 30 C Wash Program 11 Eco Bright Wash 86 F 30 C Sequence Inlet Tempera ture Level Time R P M x Soap Sup ply No Prewash Step 1 Main wash 1 2 3 5 6 8 2 3 5 86 F 30 C EH 14 minutes W normal 2 30 seconds Drain 1 minute D Step 2 Rinse 1 1 2 7 2 EL 4 minutes W normal Spin 1 minute D Step 3 Rinse 2 1 4 7 1 7 EL 1 4 minutes W normal 3 30 seconds Final spin Spin 9 minutes H Slowdown N A Tabl...

Page 74: ...ime R P M x Soap Sup ply No Prewash Step 1 Main wash 1 2 3 5 6 8 2 3 5 104 F 40 C EH 14 minutes W normal 2 30 seconds Drain 1 minute L Step 2 Rinse 1 1 2 7 2 EL 4 minutes W normal Spin 1 minute L Step 3 Rinse 2 1 4 7 1 7 EL 1 4 minutes W normal 3 30 seconds Final spin Spin 9 minutes H Slowdown N A Tumble 30 seconds Models with out pump drain 5 minutes Models with pump drain W 5 seconds 5 seconds 1...

Page 75: ...wdown N A Tumble 30 seconds Models with out pump drain 5 minutes Models with pump drain W 5 seconds 5 seconds 1 EH Cabinet Freestanding 10 5 kg 25 lb 105 L models Cabinet Hardmount 10 5 kg 25 lb 105 L G factor 200 models Table 44 Eco Hot Wash 194 F 90 C Wash Program 14 Eco Hot Wash 194 F 90 C Sequence Inlet Tempera ture Level Time R P M x Soap Sup ply No Prewash Step 1 Main wash 1 2 3 5 6 8 2 3 5 ...

Page 76: ...eestanding 10 5 kg 25 lb 105 L models Cabinet Hardmount 10 5 kg 25 lb 105 L G factor 200 models Table 45 Hot Wash 194 F 90 C Wash Program 15 Hot Wash 194 F 90 C Sequence Inlet Tempera ture Level Time R P M x Soap Sup ply No prewash Step 1 Main wash 1 2 3 5 6 8 2 3 5 194 F 90 C NL 20 minutes W normal 2 30 seconds Drain 30 seconds D Step 2 Rinse 1 1 2 7 2 EH 4 minutes W normal Spin 1 minute L Step 3...

Page 77: ...se 3 1 4 7 1 7 EH 6 minutes W normal 3 30 seconds Final spin Spin 9 minutes H Slowdown N A Tumble 30 seconds Models with out pump drain 5 minutes Models with pump drain W 5 seconds 5 seconds Table 46 Pre programmed Programs Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 77 Part No D1631ENR7 ...

Page 78: ... power off on Opening the door fault 4 and 41 For safety reasons the door will not be unlocked if There is still water in the drum The water temperature is above 131 F 55 C The drum is still turning a safety time will be respected until the drum comes to a standstill There is a problem with the door lock system Each time at the end of the cycle the Wash computer will fulfill a safety test sequence...

Page 79: ... Time Failure After overruling and erasing the failure message you can re start or stop the sequence as Continue will be displayed Possible cause Water supply inlets closed Decreasing capacity of the heating elements Fault 31 Initialization Fault Inverter and Fault 32 Verification Fault Inverter Indicate that the frequency inverter is not loaded with the cor rect parameter settings the washing mac...

Page 80: ...quency inverter error code Full stop tumble Whole cycle E27 Comm fault Communication fault inverter Full stop safety time Whole cycle E28 THT time E OL THT Time out E OL Full stop safety time At spin sequence E29 OV3 time E OP OV3 Time out E OP Full stop safety time At spin sequence E31 Load Par Initialization fault inverter Don t start At initialization E32 Verify Par Verification fault inverter ...

Page 81: ...ime Any time Table 47 Service Menu In the Service menu you have some extra utilities The Software Version Number An overview of the 20 last failure messages Statistics for 10 general error messages An overview of the input states Switching On the Inverter for a technical intervention Reset Cycle Counter and Statistics Error Messages How to Get into the Service Menu CFD1387R_SVG Main Menu Initializ...

Page 82: ...rasing the Fault Messages View Fault Statist 1 No Drain 0x The Fault Statistics are an accumulation of Error messages that have ap peared over a long period With this information the technician has an indica tion on which parts an intervention should be needed the statistics are reset by the Reset Service Counts menu item in the tool box menu The List with Statistics No Drain E2 E37 Door Switch E6...

Page 83: ...pa rameters of the frequency inverter The manufacturer is not re sponsible for the wrong behavior of the washing machine if the owner has installed new parameter settings in the inverter that do not correspond with the original settings at the factory Reset Service Counts No Once the washing machine has reached the total number of wash cycles like set at the Service Interval a warning is given at ...

Page 84: ...program overview is shown Turn the washing machine to the setup mode Refer to section How to Get into the Setup Mode The Main menu is now available Press the ARROW DOWN button to select the Service menu Select the Diagnostic Program menu at the Service menu CFD1435R_SVG Service Men u Diagnostic Prog Figure 30 Select diagnostic program CFD1436R_SVG Diagn ostic Cycle Program No Exit Figure 31 Press ...

Page 85: ...e water is drained by drain valve 1 22 Inlet I2 The machine takes water by inlet 2 until the safety level for heating is reached Heating activated only if Wait temp on 23 Drain 1 2 The water is drained by drain valve 1 24 Inlet I3 The machine takes water by inlet 3 25 Drain 1 The water is drained by drain valve 1 26 Inlet I4 The machine takes water by inlet 4 27 Drain 1 The water is drained by dra...

Page 86: ...k also the Error Log List in the Service Menu Check the error handling and explanation of the error messag es Basic Diagnostic Wash Program Sequence Supply Inlet Tem pera ture Level Wash Ac tion Time R P M Top Front Top Front Top Front Step 1 Wash Wash B 2 30 seconds 3 4 5 2 3 6 8 104 F 40 C NL A 12 seconds R 3 seconds 6 mi nutes W Drain Drain 30 sec onds D Step 2 Rinse 1 Rinse 1 2 5 6 1 2 7 NH A ...

Page 87: ...not Ok Change the value for Brightness Viewing Angle in the Configuration Menu until you get a bright display The display just shows Bootloader but the application does not run There is no SW loaded in the application Load the application software from the USB flash drive The machine is not responding on pressing the keyboard buttons No button is functional There is no beep signal when the buttons...

Page 88: ...ill be generated Check if the belt is broken Check the applied motor voltage Check if the motor is still functional Check the Inverter Check the tension of the belt or replace the belt Repair the motor power supply circuit Change the motor if needed Send a request for more information to the manufacturer Table 52 External Communication Problems The machine communicates with the PC Traceability Sof...

Page 89: ...a fully loaded drum A completely filled drum produ ces less unbalance than a drum that is only filled for 1 3 Table 55 continues Diagnosing Failure 4 3 Check the wiring if there is no bad connection The saftey switch is a NC contact If there is a bad connection re pair the wiring 4 Check whether the washer is not overloaded by the filled in linen Do not exceed the specified machine capacity 5 Chec...

Page 90: ...ck is connected If the input connector DL door lock is not connected connect connector DL 3 Check the well functioning of the door lock switch If the door lock switch is bro ken or doesn t function correct replace the door lock 4 Check the door lock coil If the door lock coil doesn t function replace the door lock coil 5 Check the mechanical func tionality of the door lock If the door lock is not ...

Page 91: ... water inlet valves are blocked by dirt clean the wa ter inlet valves or replace the water inlet valves 4 Check the coil of the water inlet valves If the coil of the water inlet valve is electric open replace the coil or the complete water inlet valve 5 Check the drain valve If the drain valve is defective replace the drain valve 6 Check if the rubber hose for measuring the water level is well mou...

Page 92: ...n after x minutes the target temperature is not reached for a machine set as wait for heat Message 14 will be displayed x The programmed Maximum heating time in the Initialization Menu Diagnosing Failure 14 1 Check if the programmed Maximum Heating time in the Initialization menu is accepta ble If the machine has a small heating capacity increase the value of the Maximum heating time The default i...

Page 93: ...functioning of coin drop 1 If the coin drop micro contact or optocoupler is not function ing 100 replace the coin drop Table 67 continues Diagnosing Failure 16 2 Check the continuity of the wiring If the wiring is not continu ous repair the wiring Table 67 Failure 17 Coin Blocking 2 When the input for coin drop 2 is blocked for more then 5 sec onds message 17 will be displayed Diagnosing Failure 1...

Page 94: ...sing Failure 25 6 If the fault is persistent Replace the wash computer Be sure that the problem is re lated to the PCB board and not to a defective temperature sen sor Table 71 Failure 26 Undefined Mitsubishi Frequency Inverter Error Code Occurs if the inverter gives an error message which is not recog nised by the wash computer Failure 27 Communication Fault Inverter This fault will only occur wh...

Page 95: ...selected enter the right ma chine type 2 Check if the dedicated in verter parameters have been loaded by the wash computer Load the correct Inverter pa rameters 3 Check if there was a high unbalance during extraction which can be caused by put ting only half loads in the ma chine Put always a full load in the machine drum Do not put oth er material than textile linen fabrics in the machine 4 Check...

Page 96: ...volutions of the spinning sequence based on the unbalance magnitude This function pre vents machine overload by uneven distribution of the filled in linen and thus increases the service life of the machine Diagnosing Failure 36 1 Unbalance may be caused by inserting only half the linen load into the machine Always fill in the machine with a full load of linen Do not insert any other materials than...

Page 97: ...sing Failure 45 1 Check whether the drum ro tation sensor is installed at the drum pulley correctly set and connected to the programmer Perform correct installation of the drum rotation sensor 2 Check correct function of the sensor If a metal object is brought close to the sensor an indicator light situated on the sensor must light up If the sensor is not working correctly replace it 3 In Service ...

Page 98: ...age 95 is logged in the Error log register If this occurs often ask the help of a techni cian Failure 300 353 Mitsubishi Inverter Alarm Message Always make sure you have the correct inverter parameter set tings in the inverter especially when you have replaced an inver ter If you are not sure go to the Configuration menu and select Inverter Menu Set the correct machine type supply voltage load the...

Page 99: ... solved is stored just before Err 316 in the er ror log 317 Err CPU CPU Fault Communication error of built in CPU Replace inverter 318 Err E 6 CPU Fault 6 Internal fault if the fault is persistent replace the inverter 319 Err E 7 CPU Fault 7 Internal fault if the fault is persistent replace the inverter 320 Err IPF Instantaneous power failure Power failure between 15 and 100ms Check for bad contac...

Page 100: ...he 3 ph input was lost for more than 1 second Repair the 3 phase power supply 342 Err PTC PTC thermistor operation Overtemperature of motor PTC switch AU PTC must be on PTC 1 Check if motor cooling fan if present functions normally 2 Check for contact faults in the wiring Refer to electrical scheme 343 Err PE2 Parameter storage error Problem with parameter storage EEPROM failure If the fault is pe...

Page 101: ...the DC voltage on the capacitors is too high the inverter will generate OV error 1 Check if there was a high unbalance during extraction which can be caused by put ting only half loads in the ma chine Put always a full load in the machine drum 2 Check if the supply voltage is not too high Reduce the supply voltage 3 Check if the fault is persis tent If the fault is persistent con tact the manufact...

Page 102: ... inverter crosses it s max al lowed operation temperature the inverter will go into FIN alarm state 1 Check if the cooling fan of the inverter if present rotates normally Replace the cooling fan on the inverter on the heatsink of the inverter 2 Check if the cooling fan in the washer that takes fresh air to the inverter s environment if present rotates normally Replace the cooling fan of the washer...

Page 103: ...628 Software Errors Software errors must never occur If a software error message oc curs inform the manufacturer Troubleshooting Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 103 Part No D1631ENR7 ...

Page 104: ...een wash computer and external device PC Computer Display LCD display CPU Board PL1 Barcode nummer BARCODE DATA L Y O C F W G N E K PL2 L4 CHM1609R_SVG Figure 32 I O Board A R Q M D TR O S V REL1 REL2 PL BARCODE CHM1610R_SVG B B U T1 T2 REL3 REL4 REL5 REL6 REL7 REL8 REL9 REL10 REL11 REL2 REL13 REL29 REL28 REL27 REL26 REL25 REL24 REL23 REL22 REL21 U4 PL1 REL15 REL14 REL40 DL FUSE F1 FUSE1 P PL Figu...

Page 105: ...e from the CPU is displayed 7 Switch the machine power supply off and remove the flash drive 8 Close the washing machine cover plate 9 Switch the machine power supply on 10 If the software is compatible with the previous software the new software can be used without re initialization 11 Clear all error messages in the Service menu if you want to verify correct functionality of the new installed so...

Page 106: ...ic coin selector is capable of accepting or block ing coins If the electronic coin selector is accepting invalid coins foreign coins the tolerances can be narrowed Valid coins may be occasionally rejected but they will be returned to the customer Example Dipswitch for wide tolerance On Medium tolerance is selected Block coin completely Wide Medium Narrow tol erance dipswitches On The coin selector...

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Alliance Laundry Systems IYG065J, Original Instructions Manual

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