Allen-Bradley PowerFlex 20-750-20COMM Installation Instructions Manual Download Page 224

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224

Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Chapter 5

I/O Wiring

Frame 1 – Lift the chassis cover.
Frames 2…7 – Lift the Human Interface Module (HIM) cradle.

Wall Mount Frame 1

–

Loosen the retention screw.

–

Use a screwdriver to release the chassis cover locking tabs.

–

Lift the chassis cover until the latch engages.

Summary of Contents for PowerFlex 20-750-20COMM

Page 1: ...PowerFlex 750 Series AC Drives Catalog Numbers 20F 20G 21G Installation Instructions...

Page 2: ...in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Labels may also b...

Page 3: ...m Shipping Skid 41 Remove Drive Cabinet Lifting Angle 42 Install IP20 NEMA UL Type 1 Debris Screen or Optional Exhaust Hood 43 Install IP54 NEMA 12 Cabinet Blower Assembly and Exhaust Hood 43 Install...

Page 4: ...nt Rating 184 Short Circuit Current Ratings Floor Mount Drives with Cabinet Options 185 Input Contactor Precautions 191 Output Contactor Precaution 191 Bypass Contactor Precaution 191 Applying and Rem...

Page 5: ...Profibus Option Module 270 BACnet IP Option Module 271 20 COMM Carrier 272 Single Incremental Encoder Option Module 273 Dual Incremental Encoder Option Module 275 Universal Feedback Option Module 755...

Page 6: ...6 Rockwell Automation Publication 750 IN001O EN P October 2014 Notes...

Page 7: ...r 750 IN001 dans le champ de recherche Italian La presente scheda d istruzione disponibile in varie lingue sul sito http rockwellautomation com literature Selezionare la lingua desiderata e digitare 7...

Page 8: ...ex 750 Series communication option modules and adapters PowerFlex750 SeriesDriveDeviceNetOptionModuleUser Manual publication 750COM UM002 PowerFlex 7 Class Network Communication Adapter User Manuals p...

Page 9: ...lothing coat Multimeter Digital multimeter capable of AC and DC voltage continuity resistance capacitancemeasurements andforwarddiodebiastests Flukemodel87IIIor equivalent Allen socket wrench 4 mm 5 m...

Page 10: ...10 Rockwell Automation Publication 750 IN001O EN P October 2014 Preface Notes...

Page 11: ...on the front of the power module see Figure 92 for location ATTENTION Hazardofpersonalinjuryorequipmentdamageexistswhenusing bipolar input sources Noise and driftin sensitive input circuits can cause...

Page 12: ...ccontrol precautionsare requiredwheninstalling testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static c...

Page 13: ...w MCC Power Bus 800 mm 31 5 in Deep CenterLine 2100 Gray ASA49 8 10 T IP00 UL Open Type without Control POD 8 10 Voltage Rating Code Voltage C 400V AC 540V DC D 480V AC 650V DC E 600V AC 810V DC F 690...

Page 14: ...drive with options 21G 330 330 315 370 370 355 415 415 400 460 460 450 500 500 500 590 590 560 9 9 2 650 650 630 710 710 710 765 765 750 795 795 800 960 960 900 1K0 1040 1000 10 10 2 1K4 1400 1400 Fi...

Page 15: ...HD 3 Sec Ovld Amps ND HD 0 400 50 Hz 342 440 432 528 0 460 60 Hz xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx 5 5 HP 4 HP 7 5 HP 5 HP N223 Serial Number xxxxxxxx Original Firmware...

Page 16: ...xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx 5 5 HP 4 HP 7 5 HP 5 HP N223 Serial Number xxxxxxxx Original Firmware x xxx Made in the U S A Fac1C 400V Class 480V Class Drive Nameplate 1 Wall Mount Frame...

Page 17: ...LD ND HD 0 400 50 Hz 360 440 432 528 0 460 60 Hz xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxxx xxxx xxxx xxxx xxxx xxxx 315 250 200 kW 400 350 300 HP N223 Serial Number xxxxxxxx...

Page 18: ...d to both EN 61800 5 1 and EN 61800 3 provided in this document PowerFlex 750 Series AC Drives comply with the EMC requirements of EN 61800 3 when installed according to good EMC practices and the ins...

Page 19: ...ger drives are compliant with the CE LV Directive when used on a corner earthed supply system and all other common supply systems for altitudes up to and including 2000 m 6562 ft When used at altitude...

Page 20: ...ives produce leakage current in the protective earthing conductor that exceeds 3 5 mA AC and or 10 mA DC The minimum size of the protective earthing grounding conductor that is used in the application...

Page 21: ...installed in an earthed motor wiring box that is attached to the motor The motor wiring box cover must be installed and earthed All control I O and signal wiring to the drive must use cable with a br...

Page 22: ...Mount Frame 7 20F11xx302 20F11xx456 20G11xx302 20G11xx456 150 m cable limit with 22 RFD480 filter Supplementary EMC enclosure is required to provide attenuation of radiated emissions 150 m motor cable...

Page 23: ...ith Schaffner FN258HV 100 35 filter Supplementary EMC enclosure is required to provide attenuation of radiated emissions 30 m motor cable limit with one input and one output core 1 30 m motor cable li...

Page 24: ...750 IN001O EN P October 2014 Chapter 2 Prepare for Installation Access Panels Covers and Doors Figure 1 Enclosure Code R IP20 NEMA UL Open Type Wall Mount Frame 1 Figure 2 Enclosure Code N IP20 NEMA...

Page 25: ...all Mount Frames 2 5 When cover is replaced Recommended torque screws and nuts 0 68 N m 6 0 lb in Recommended screwdriver 6 4 mm 0 25 in flat or T20 Hexalobular Recommended hex socket 7 mm Figure 4 En...

Page 26: ...750 IN001O EN P October 2014 Chapter 2 Prepare for Installation Figure 5 Enclosure Code N IP00 NEMA UL Open Type Wall Mount Frames 6 and 7 Access Door When door is replaced Recommended screwdriver 6 4...

Page 27: ...tion 750 IN001O EN P October 2014 27 Prepare for Installation Chapter 2 Figure 6 Floor Mount Frames 8 and Larger Cabinet Access Door All Enclosure Types To release or secure door Recommended screwdriv...

Page 28: ...are replaced Recommended torque 2 8 N m 25 0 lb in Recommended screwdriver 6 4 mm 0 25 in flat or T25 Hexalobular No Description Left Front Converter Cover with Side Shield AC Input Drives Right Fron...

Page 29: ...October 2014 29 Prepare for Installation Chapter 2 Figure 8 Floor Mount Cabinet Options Bay Access Door To release or secure door Recommended screwdriver 9 5 mm 0 375 in flat Floor Mount Frame 8 IP20...

Page 30: ...Installation Figure 9 Full Cabinet Options Bay Guard Floor Mount Frame 8 To remove the full bay guard loosen the ten M5 screws It is not necessary to remove these screws When the full bay guard is re...

Page 31: ...on Chapter 2 Figure 10 Full Cabinet Options Bay Guard Floor Mount Frame 9 To remove the full bay guard loosen the ten M5 screws It is not necessary to remove these screws When the full bay guard is re...

Page 32: ...as shown and must make full contact with the mounting surface Do not use standoffs or spacers In addition inlet air temperature must not exceed the product specification Figure 11 Minimum Mounting Cle...

Page 33: ...UL Type 1 w Label IP20 NEMA UL Type 1 MCC Cabinet IP54 NEMA 12 MCC Cabinet Flange Mount Front IP20 NEMA UL Open Type IP00 NEMA UL Open Type Back Heat Sink IP66 NEMA UL Type 4X Stand alone Wall Mount...

Page 34: ...34 Rockwell Automation Publication 750 IN001O EN P October 2014 Chapter 2 Prepare for Installation Notes...

Page 35: ...ing lifted and mounted Drive Frame Size Drive Rating Enclosure Code Weight kg lb kW 400V 690V Hp 480V 600V F G N R Standard 20F 20G AC Input andCommon DC Input 1 0 75 7 5 1 10 6 13 2 0 75 11 1 15 8 17...

Page 36: ...put w Precharge 64 140 64 140 Inverter 222 490 165 363 Drive Assembly Open IP00 286 630 229 504 Cabinet Options Assembly with Circuit Breaker and Reactor 296 653 Frame Size Fastener Size Notes Wall Mo...

Page 37: ...N001O EN P October 2014 37 Lift and Mount the Drive Chapter 3 Attach Lifting Hardware Figure 13 Rigging Geometry Enclosure Code F Wall Mount Frame 6 Lifting Points 2 Places Wall Mount Frame 7 Lifting...

Page 38: ...750 IN001O EN P October 2014 Chapter 3 Lift and Mount the Drive Enclosure Code N Wall Mount Frame 6 Lifting Points 6 Places Wall Mount Frame 7 Lifting Points 8 Places Enclosure Code G Wall Mount Fram...

Page 39: ...EN P October 2014 39 Lift and Mount the Drive Chapter 3 Open Type Drive Removed From Cabinet Floor Mount Drive Assembly IP00 NEMA UL Type Open Drive Lifting Points 2 Places Enclosure Codes B and L Fl...

Page 40: ...Publication 750 IN001O EN P October 2014 Chapter 3 Lift and Mount the Drive Floor Mount Frames 9 and 10 Lifting Points 2 Places Enclosure Codes J K and Y Floor Mount Frame 9 with Cabinet Options Bay L...

Page 41: ...bolts fastening a vertically oriented drive cabinet to the shipping skid and lift Remove the shipping crate that encloses a horizontally oriented drive cabinet on the shipping skid and lift IMPORTANT...

Page 42: ...N P October 2014 Chapter 3 Lift and Mount the Drive RemoveDriveCabinetLifting Angle After the drive cabinet is in its final position remove the lifting angle M12 67 8 N m 600 lb in 18 mm Floor Mount F...

Page 43: ...tall the optional exhaust hood with the grill facing the front of the drive 2 Secure with the four screws provided InstallIP54 NEMA12Cabinet Blower Assembly and Exhaust Hood IP54 NEMA 12 drives are eq...

Page 44: ...s bay 1 Remove external wrapping bus bar cover and locate joining hardware Joining hardware is shipped with the wiring bay Position the Drive Cabinets and Cabinet Options Bay 2 Release the factory ass...

Page 45: ...re to the drive assembly Follow lifting instructions and precautions beginning on page 35 4 Locate the factory assembled drive cabinets and cabinet options bay in its final position 5 Remove and disca...

Page 46: ...2014 Chapter 3 Lift and Mount the Drive Position the Wiring Bay 6 Remove and discard the screws holding the protective panel against the left side of the wiring bay 7 Remove and discard the protectiv...

Page 47: ...ng bay inner panels covering the ends of the bus bars 9 Release the wiring bay from the shipping skid The shipping angles on the left side of the cabinet can be left in place to assist with alignment...

Page 48: ...1O EN P October 2014 Chapter 3 Lift and Mount the Drive 10 Align the wiring bay with cabinet options bay 11 Bring the cabinets together The bus bar couplers extend from the cabinet options cabinet and...

Page 49: ...ng bay through the clearance holes and start to engage the screws with the holes in the cabinet options bay Make sure the cabinets are level and aligned and pushed tightly together 13 Lightly tighten...

Page 50: ...ch of the six wiring bay bus bars to access the channel notches 15 Insert the 12 carriage bolt assemblies into the 12 wiring bay bus bar channels 16 Slide the carriage bolt assemblies into the bus bar...

Page 51: ...ive Chapter 3 17 Use the M6 x 40 bolts and flange nuts to secure the upper and lower PE bus bars to the cabinet bracket 18 Reinstall the L brackets removed in step 14 Refer to pages 162 166 for torque...

Page 52: ...e 1 Bottom Access 61 1 5 EMC Plate Kit 62 6 IP00 NEMA UL Open Type 63 IP54 NEMA UL Type 12 64 Flange Mount 65 NEMA UL Type 1 Kit 66 7 IP00 NEMA UL Open Type 63 IP54 NEMA UL Type 12 67 Flange Mount 68...

Page 53: ...recommended Frame A B C D E F Weight kg lb 1 110 0 4 33 400 5 15 77 211 0 8 31 68 0 2 68 82 0 3 23 390 4 15 37 6 0 12 75 2 134 5 5 30 424 2 16 70 212 0 8 35 100 0 3 94 100 0 3 94 404 2 15 91 7 8 17 2...

Page 54: ...es 2 5 Human Interface Module Access Frame A B C D E Weight kg lb 2 215 3 8 48 543 2 21 39 222 2 8 75 100 0 3 94 528 2 20 80 7 8 17 2 3 268 0 10 55 551 0 21 69 220 1 8 67 158 0 6 22 533 0 20 98 11 8 2...

Page 55: ...47 85 7 3 37 65 1 2 56 44 5 1 75 42 1 1 66 136 5 5 37 183 5 7 22 49 8 1 96 62 3 2 45 92 8 3 65 123 3 4 85 135 8 5 35 136 5 5 37 182 0 7 17 51 8 2 04 76 8 3 02 108 8 4 28 140 8 5 54 165 8 6 53 141 9 5...

Page 56: ...s are in millimeters and inches IMPORTANT Must use mounting hardware supplied to meet enclosure rating 206 2 8 12 212 0 8 35 481 8 18 97 63 7 2 51 175 3 6 90 65 3 2 57 285 3 11 23 395 3 15 56 460 6 18...

Page 57: ...d inches 260 0 10 24 212 0 8 35 515 0 20 28 142 8 5 62 37 8 1 48 247 8 9 76 352 8 13 89 457 8 18 02 495 5 19 51 32 3 1 27 120 3 4 74 208 3 8 20 240 5 9 47 16x 3 50 0 138 4x 5 00R 0 197R 179 00 1 80 0...

Page 58: ...1 9 8 34 292 0 11 50 84 5 3 33 535 0 21 06 211 00 1 80 0 00 8 307 0 070 0 000 30 75 1 211 454 00 1 80 0 00 17 874 0 070 0 000 147 75 5 817 37 75 1 486 30 75 1 211 257 75 10 148 367 75 14 478 477 75 18...

Page 59: ...13 39 611 0 24 06 259 0 1 8 0 0 10 20 0 07 0 00 531 0 1 8 0 0 20 91 0 07 0 00 125 75 4 951 40 75 1 604 210 75 8 297 295 75 11 644 380 75 14 990 465 75 18 337 550 75 21 683 591 50 23 287 40 25 1 585 12...

Page 60: ...imensions are in millimeters and inches Frame A B C D 1 215 4 8 48 458 8 18 06 2 222 2 8 75 497 1 19 57 117 7 4 63 38 0 1 50 3 223 1 8 78 530 1 20 87 154 7 6 09 38 0 1 50 4 222 7 8 77 564 4 22 22 154...

Page 61: ...6 65 0 2 56 95 0 3 74 125 0 4 92 130 0 5 12 5x 22 2 0 87 2x 43 7 1 72 2x 29 0 1 14 5x 22 2 0 87 5x 22 2 0 87 2x 43 7 1 72 118 7 4 67 168 7 6 64 187 0 7 36 62 8 2 47 76 8 3 02 110 8 4 36 144 8 5 70 158...

Page 62: ...9 19 13 424 2 16 70 61 7 2 43 43 5 1 71 79 5 3 13 3 190 0 7 48 514 0 20 24 454 0 17 87 60 0 2 36 74 0 2 91 116 0 4 57 4 222 0 8 74 533 7 21 01 474 0 18 66 59 7 2 35 84 0 3 31 138 0 5 43 5 270 0 10 63...

Page 63: ...5 0 33 16 0 0 63 Frame A B C D E F G Weight kg lb 6 308 0 12 13 665 5 26 20 346 4 13 64 283 0 11 14 623 0 24 53 254 0 10 00 609 0 23 98 38 6 85 0 7 430 0 16 93 881 5 34 70 349 6 13 76 380 0 14 96 838...

Page 64: ...26 IP54 NEMA UL Type 12 Wall Mount Frame 6 Human Interface Module Catalog Number 20 HIM C6S required to meet enclosure rating Dimensions are in millimeters and inches M10 7 16 in mounting hardware re...

Page 65: ...3 64 308 0 12 13 665 5 26 20 162 0 6 38 24 0 0 94 262 0 10 31 362 0 14 25 462 0 18 19 562 0 22 13 600 0 23 62 624 0 24 57 26 0 1 02 91 0 3 58 193 0 7 60 258 0 10 16 225 5 8 88 284 0 11 18 24x 6 4 0 25...

Page 66: ...2014 Chapter 3 Lift and Mount the Drive Figure 28 NEMA UL Type 1 Kit Wall Mount Frame 6 Dimensions are in millimeters and inches IMPORTANT NEMA Type 1 Kit 20 750 NEMA F6 does not change the mounting d...

Page 67: ...29 IP54 NEMA UL Type 12 Wall Mount Frame 7 Human Interface Module Catalog Number 20 HIM C6S required to meet enclosure rating Dimensions are in millimeters and inches M10 7 16 in mounting hardware re...

Page 68: ...5 430 0 16 93 208 4 8 20 138 0 5 43 509 6 20 06 28 0 1 10 431 2 16 98 352 8 13 89 274 4 10 80 196 0 7 72 117 6 4 63 588 0 23 15 666 4 26 24 744 8 29 32 784 0 30 87 812 0 31 97 39 2 1 54 768 0 30 24 50...

Page 69: ...er 3 Figure 31 NEMA UL Type 1 Wall Mount Frame 7 Dimensions are in millimeters and inches M8 5 16 in mounting hardware recommended 430 0 16 93 1271 0 50 04 1221 0 48 07 881 8 34 72 825 0 32 48 380 0 1...

Page 70: ...s internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2453 96 6 600 23 6 2300 90 6 300 11 8 531 20 9 600 23 6 240 9 4 18 0 0...

Page 71: ...angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2453 96 6 600 23 6 800 31 5 2300 90 6 1862 73 3 240 9 4 1374 54 1 292 11 5 127 5 0 76 3 0 3...

Page 72: ...ommended to fasten the drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2477 97 5 800 31 5 600 2...

Page 73: ...e foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2453 96 6 1200 47 2 2300 90 6 440 17 3 600 23 6 240 9 4 18 0 0 71 68 2 7 542 21 3 1183 46 6 500 19 7 4...

Page 74: ...may be pre located and embedded in the foundation prior to instillation 1200 47 2 800 31 5 240 9 4 1374 54 1 300 11 8 531 20 9 669 26 3 18 0 0 71 742 29 2 43 1 7 69 2 7 76 3 0 76 3 0 127 5 0 900 35 4...

Page 75: ...ive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2477 97 5 800 31 5 2300 90 6 898 35 4 240 9 4 680...

Page 76: ...sten the drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2453 96 6 1800 70 9 2300 90 6 440 17 3...

Page 77: ...1 MCC Style Cabinet Floor Mount Frame 10 Bottom Access EnclosureCodeB No Description Power wiring conduit plates Control wiring conduit plates 18 0 0 71 542 21 3 1183 46 6 500 19 7 43 1 7 69 2 7 76 3...

Page 78: ...et through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 1800 70 9 800 31 5 240 9 4 440 17 3 440 17 3 440 17 3 270...

Page 79: ...MCC Style Cabinet Floor Mount Frame 10 Bottom Access EnclosureCodesL P W No Description Power wiring conduit plates Control wiring conduit plates 1374 54 1 440 17 3 440 17 3 300 11 8 531 20 9 669 26 3...

Page 80: ...n Property Class 8 8 anchoring hardware recommended to fasten the drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation pri...

Page 81: ...Access EnclosureCodesKand Y IP54 UL Type 12 MCC Style Cabinet Floor Mount Frame 10 Bottom Access EnclosureCodeJ No Description Power wiring conduit plates Control wiring conduit plates 1374 54 1 440 1...

Page 82: ...Access 96 9 IP20 NEMA UL Type 1 MCC Style Cabinet with Cabinet Options Bay 600 mm 23 6 in Deep 97 IP20 NEMA UL Type 1 MCC Style Cabinet with Cabinet Options Bay 600 mm 23 6 in Deep Bottom Access 98 IP...

Page 83: ...ternal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2453 96 6 1200 47 2 2300 90 6 68 2 7 76 3 0 180 7 1 127 5 0 300 11 8 531 20...

Page 84: ...nal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2453 96 6 2300 90 6 600 23 6 240 9 4 300 11 8 531 20 9 669 26 3 900 35 4 1131...

Page 85: ...dware recommended to fasten the drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2453 96 6 2300...

Page 86: ...Mount Frame 8 Bottom Access EnclosureCodeB 600mmDeep DrivewithWiringBayandCabinet Options Bay No Description Power wiring conduit plates Control wiring conduit plates 440 17 3 205 8 1 300 11 8 531 20...

Page 87: ...angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 127 5 0 2453 96 6 1200 47 2 2300 90 6 440 17 3 440 17 3 300 11 8 531 20 9 669 26 3 900 35...

Page 88: ...nting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 127 5 0 2453 96 6 1200 47 2 2300 90 6 440 17 3 78 3 1 300 11 8 531 20 9 669 26 3 900...

Page 89: ...g hardware recommended to fasten the drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2453 96 6...

Page 90: ...Access EnclosureCodeL P W 800mmDeep DrivewithWiringBayand Cabinet Options Bay No Description Power wiring conduit plates Control wiring conduit plates 300 11 8 531 20 9 669 26 3 900 35 4 1131 44 5 126...

Page 91: ...12 1 2 in Property Class 8 8 anchoring hardware recommended to fasten the drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the founda...

Page 92: ...Bottom Access EnclosureCodesKand Y IP54 UL Type 12 MCC Style Cabinet Floor Mount Frame 8 Bottom Access EnclosureCodeJ 800 mm Deep Drivewith Cabinet Options Bay No Description Power wiring conduit plat...

Page 93: ...1 2 in Property Class 8 8 anchoring hardware recommended to fasten the drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundati...

Page 94: ...tom Access EnclosureCodesKand Y IP54 UL Type 12 MCC Style Cabinet Floor Mount Frame 8 Bottom Access EnclosureCodeJ WithP14 800mm DeepDrive withWiringBay No Description Power wiring conduit plates Cont...

Page 95: ...in Property Class 8 8 anchoring hardware recommended to fasten the drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation pr...

Page 96: ...UL Type 12 MCC Style Cabinet Floor mount Frame 8 Bottom Access EnclosureCodeJ 800 mm Deep Drive with WiringBay and CabinetOptions Bay No Description Power wiring conduit plates Control wiring conduit...

Page 97: ...mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 600 23 6 240 9 4 440 17 3 440 17 3 127 5 0 440 17 3 127 5 0 76 3 0 68 2 7 2453 96...

Page 98: ...t Floor Mount Frame 9 Bottom Access Enclosure CodeB withP14 600 mmDeep Drivewith CabinetOptionsBay No Description Power wiring conduit plates Control wiring conduit plates 18 0 0 71 542 21 3 43 1 7 30...

Page 99: ...dware recommended to fasten the drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 600 23 6 240 9...

Page 100: ...Floor Mount Frame 9 Bottom Access Enclosure CodeB withP14 600 mm Deep Drive with WiringBay No Description Power wiring conduit plates Control wiring conduit plates 300 11 8 531 20 9 669 26 3 900 35 4...

Page 101: ...g angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 600 23 6 240 9 4 440 17 3 183 7 2 183 7 2 180 7 1 440 17 3 440 17 3 127 5 0 440 17 3 127...

Page 102: ...ess EnclosureCodeB 600 mmDeep Drivewith Cabinet Options Bay and Wiring Bay 18 0 0 71 542 21 3 43 1 7 300 11 8 531 20 9 669 26 3 900 35 4 1131 44 5 69 2 7 1269 50 0 1500 59 1 1731 68 1 1869 73 6 2100 8...

Page 103: ...nting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 1800 70 9 440 17 3 440 17 3 2453 96 6 2300 90 6 800 31 5 240 9 4 440 17 3 270 10 6 27...

Page 104: ...net Floor Mount Frame 9 Bottom Access EnclosureCodeL P W 800mmDeep DrivewithCabinet Options Bay No Description Power wiring conduit plates Control wiring conduit plates 300 11 8 531 20 9 669 26 3 900...

Page 105: ...recommended to fasten the drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2453 96 6 1800 70 9 2...

Page 106: ...inet Floor Mount Frame 9 Bottom Access EnclosureCodeL P W 800mmDeep DrivewithWiringBay No Description Power wiring conduit plates Control wiring conduit plates 300 11 8 531 20 9 669 26 3 900 35 4 1131...

Page 107: ...drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2400 94 5 440 17 3 440 17 3 800 31 5 240 9 4 4...

Page 108: ...Access EnclosureCodeL P W 800mmDeep DrivewithCabinet Options Bay and Wiring Bay 18 0 0 71 742 29 2 43 1 7 300 11 8 531 20 9 669 26 3 900 35 4 1131 44 5 1269 50 0 1500 59 1 1731 68 1 1869 73 6 2100 82...

Page 109: ...n the drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2477 97 5 2300 90 6 1800 70 9 1464 57 6 8...

Page 110: ...CodesKand Y IP54 UL Type 12 MCC Style Cabinet Floor Mount Frame 9 Bottom Access EnclosureCodeJ 800 mm Deep Drivewith Cabinet Options Bay No Description Power wiring conduit plates Control wiring condu...

Page 111: ...in Property Class 8 8 anchoring hardware recommended to fasten the drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation p...

Page 112: ...4 UL Type 12 MCC Style Cabinet Floor Mount Frame 9 Bottom Access EnclosureCodeJ 800 mm Deep Drivewith WiringBay No Description Power wiring conduit plates Control wiring conduit plates 270 10 6 76 3 0...

Page 113: ...he drive cabinet through its internal mounting angle to the foundation Anchor bolts may be pre located and embedded in the foundation prior to instillation 2477 97 5 2300 90 6 1464 57 6 800 31 5 244 9...

Page 114: ...le Cabinet Floor Mount Frame 9 Bottom Access EnclosureCodeJ 800 mm Deep Drivewith Cabinet Options Bay and WiringBay 18 0 0 71 742 29 2 43 1 7 300 11 8 531 20 9 669 26 3 900 35 4 1131 44 5 69 2 7 1269...

Page 115: ...Bar Dimensions AC Input Dimensions are in millimeters and inches To connect to the DC bus bars a PowerFlex 750 Series DC Bus Connection Kit 20 750 BUS1A F8 is required 369 14 5 511 20 1 671 26 4 841 3...

Page 116: ...ar Dimensions Common DC Input 1 The UPS rail is only installed when the P30 UPS Control Bus option is selected Dimensions are in millimeters and inches 369 14 5 511 20 1 671 26 4 841 33 1 1006 39 6 11...

Page 117: ...01O EN P October 2014 117 Lift and Mount the Drive Chapter 3 Figure 78 Bus Bar Dimensions MCC Bus Dimensions are in millimeters and inches 971 6 38 25 1301 8 51 25 971 6 38 25 1136 7 44 75 1301 8 51 2...

Page 118: ...ter chassis to the exhaust vent No Figure 80 5 Disconnect the four captive bolts connecting the converter chassis to the cabinet frame No Figure 80 6 Disconnect the six captive bolts connecting the in...

Page 119: ...No Description Torque Recommended Tool Converter input power connections 22 6 N m 200 lb in T45 hexalobular Torx DC bus connections if equipped 22 6 N m 200 lb in T45 hexalobular Torx Inverter output...

Page 120: ...ommended Tool Converter to vent hood anchor bolts 2 places 11 3 N m 100 lb in 5 mm hex key Allen Converter to cabinet anchor bolts 4 places 11 3 N m 100 lb in 5 mm hex key Allen Inverter to cabinet an...

Page 121: ...T Fiber optic cables have a minimum bend radius of 50 mm 2 in If cables are over bent damage will occur IMPORTANT For Frame 8 drives the fiber optic cables used to connect the fiber interface board to...

Page 122: ...ace board This step is not necessary on Frame 8 drives 5 Unlock the three cable supports along the left inside wall of the drive control pod 6 Open the releasable cable tie at the top of the drive con...

Page 123: ...es to Frame 8 drives with a remotely mounted drive control pod up to 23 m or 75 ft away and to the right hand cabinets of Frame 9 and larger drives 1 Remove the right front cover 2 Disconnect the 24V...

Page 124: ...asable cable ties along the right inside wall of the drive control pod 5 Without bending the cables to a radius less than 50 mm 2 in lift the 24V wire harness and fiber optic cable out of the drive co...

Page 125: ...er Wire Harnesses AC Input Drives 1 Disconnect the cabinet fan cabinet blower assembly wiring harness from TB2 3 and TB2 4 2 Disconnect the cabinet shunt trip harness if used from TB2 1 and TB2 2 Disc...

Page 126: ...assembly harnesses from TB2 5 and TB2 6 2 Disconnect the 120 240V control power input harness from TB2 3 and TB2 4 3 Disconnect 120V UPS control power input if used from TB2 1 and TB2 2 4 Disconnect...

Page 127: ...ve bolts connecting the cabinet options assembly to the cabinet frame No Figure 81 3 Disconnect the wiring harnesses and bus connections shown in Figure 82 Figure 81 Cabinet Options To Cabinet Connect...

Page 128: ...net Options Wire Harness and Electrical Connections No Description Torque Recommended Tool Thermostat connection plug N A N A AC Input connections 12 places 22 4 N m 200 lb in T45 Hexalobular driver w...

Page 129: ...0 750 CART1 F8 Roll out Cart is required to remove the drive assembly from Floor Mount Frame 8 10 drive cabinets Figure 83 Roll out Cart Dimensions Dimensions are in millimeters and inches Approximate...

Page 130: ...Reach 0 114 mm 0 4 5 in Adjustable Curb Height 0 182 mm 0 7 2 in No Description Threaded studs and nuts allow precision height and leveling adjustments four positions Bubble levels help with fine adju...

Page 131: ...n from the factory setting of 125 5 mm 4 9 in 1 Loosen and back off the top nuts on the four threaded leveling studs 2 Turn the bottom supporting nuts to raise or lower the cart deck Right hand nut ro...

Page 132: ...g Spacers The height of the Roll out Cart deck can be adjusted using the I beam spacers provided SpacerHeightCombinations Each of the base heights below have adjustment range of 30 0 mm 1 2 in and 9 5...

Page 133: ...750 IN001O EN P October 2014 133 Lift and Mount the Drive Chapter 3 1 Remove the Roll out Cart deck by removing the top nuts of the four threaded leveling studs 2 Lift the deck off of the four threade...

Page 134: ...01O EN P October 2014 Chapter 3 Lift and Mount the Drive 3 Remove the bolts securing the casters to chassis 4 Select the spacer or spacers required Combine spacers using bolts provided as needed M6 x...

Page 135: ...P October 2014 135 Lift and Mount the Drive Chapter 3 5 Bolt the spacer or spacer assembly to the bottom of the cart chassis 6 Bolt the cross beams to the bottom of the spacers M6 x 1 0 11 8 N m 104...

Page 136: ...EN P October 2014 Chapter 3 Lift and Mount the Drive 7 Bolt the casters to the bottom spacer 8 Determine reach required and install the deck in Position A or Position B See next section for details M6...

Page 137: ...each Position A Figure 86 Reach Position B ATTENTION A tip over hazard exists To guard against death serious personal injury and or equipment damage verifytheDrive Stop seeFigure 84 is in the same pos...

Page 138: ...emove Drive Assembly or Cabinet Options Assembly This section assumes that the steps in Release Drive Assembly From Cabinet or Release Cabinet Options Assembly From Cabinet and Prepare the Roll Out Ca...

Page 139: ...Rockwell Automation Publication 750 IN001O EN P October 2014 139 Lift and Mount the Drive Chapter 3 2 Use the alignment track to center the Roll out Cart and engage the two retaining clips...

Page 140: ...intake to slowly and smoothly pull the drive assembly on to the Roll out Cart ATTENTION Thisdrivehasahighcenterofgravityandatip overhazardexists To guard against death serious personal injury and or...

Page 141: ...Mount the Drive Chapter 3 Cabinet Options Assembly Floor Mount Frames 9 and 10 Use the two handles on each side of cabinet options assembly to slowly and smoothly pull the assembly on to the Roll out...

Page 142: ...bject the drive assembly or cabinet options assembly to high rates of acceleration or deceleration while transporting Do not push or pull above the points indicated IMPORTANT Take precautions when usi...

Page 143: ...DC Input Drives To complete the power wiring connections in the Common DC Input drive cabinet remove the DC Back Bus Guard to access the power terminals No Description 120 240V Control Rail Guard DC B...

Page 144: ...cabinet 1 Align the Roll out Cart and drive assembly or cabinet options with the cabinet and lock into position according to the procedures described in Remove Drive Assembly or Cabinet Options Assem...

Page 145: ...efer to Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES IN001 for more information These applications include installations with long distances between drive...

Page 146: ...al RFI filter may result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly gro...

Page 147: ...with specifications regarding wire types conductor sizes branch circuitprotectionanddisconnectdevices Failuretodosomayresultinpersonal injury and or equipment damage Type Description Min Insulation R...

Page 148: ...mm 1 36 in 11 3 N m 100 lb in M8 x 1 25 13 mm Hex Socket 7 43 5 mm 1 71 in 11 3 N m 100 lb in M8 x 1 25 13 mm Hex Socket Frame Recommended Torque Terminal Bolt Screw Size Recommended Tool 1 1 36 N m...

Page 149: ...Wall Mount Frame 1 No Name Description Power Terminal Block R L1 S L2 T L3 BR1 BR2 DC DC U T1 V T2 W T3 PE Grounding Studs Terminating point to chassis ground for incoming AC line and motor shields P...

Page 150: ...Point Locations Wall Mount Frame 6 Wall Mount Frame 7 400 480V drives shown No Name Description Power Terminals R L1 S L2 T L3 U T1 V T2 W T3 PE Grounding Studs Terminating point to chassis ground fo...

Page 151: ...namic Brake Resistor Terminals are optional on Frame 6 and 7 drives catalog number position 12 Refer to Catalog Number Explanation on page 13 2 If the use of two conductors is desired an AC Terminal E...

Page 152: ...C Brake Dynamic Brake Resistor Connection U U T1 Motor Connections 1 1 Important Motors withNEMA MG1 Part 31 40 4 2 inverter grade insulationsystems are recommended If you intendto connect a motor tha...

Page 153: ...e Description Power Terminal Connections DC DC U T1 V T2 W T3 PE Grounding Studs Terminating point to chassis ground for incoming DC line and motor shields PE B CMC Jumper Screw Optional NEMA UL Type...

Page 154: ...nput Power Terminal and Termination Point Locations Wall Mount Frame 6 Wall Mount Frame 7 No Name Description Power Terminals DC DC U T1 V T2 W T3 PE Grounding Studs Terminating point to chassis groun...

Page 155: ...al Description Notes DC DC Bus DC Input Power DC DC Bus DC Input Power BR1 DC Brake Dynamic Brake Resistor Connection BR2 DC Brake Dynamic Brake Resistor Connection U U T1 Motor Connections 1 1 Import...

Page 156: ...L3 Drive only DC Bus DC DC The DC Bus is included with frame 9 and 10 drives Frame 8 drives require the field installed kit 20 750 BUS1A F8 Power Bus U T1 V T2 W T3 Drive only or Cabinet Options Bay...

Page 157: ...Description DC Power Bus DC DC Power Bus U T1 V T2 W T3 PE Grounding Bar Terminating point to chassis ground forincoming AC line and motor shield Control Rail 120V AC control power supply connections...

Page 158: ...e 8 Wiring Bay See Floor Mount Frames 8 10 Power Terminal L Brackets on page 162 for information on making cable connections on extruded bus bars No Name Description Power Bus R L1 S L2 T L3 Power Bus...

Page 159: ...le 14 Floor Mount Frame 9 Cabinet Options Bay Bus Bars See Floor Mount Frames 8 10 Power Terminal L Brackets on page 162 for information on making cable connections on extruded bus bars R L1 S L2 T L3...

Page 160: ...160 Rockwell Automation Publication 750 IN001O EN P October 2014 Chapter 4 Power Wiring Option P3 or P5 Disconnect Switch Wiring Clearance 452 6 17 8 500 8 19 7...

Page 161: ...e with Cabinet Options Bay O B 600 mm Drive with Wiring Bay L P W 800 mm Drive with Wiring Bay B 600 mm Drive with Cabinet Options and Wiring Bays L P W 800 mm Drive with Cabinet Options Bay and Wirin...

Page 162: ...ckets Frame 8 and larger drives come equipped with two L brackets per AC phase If an application requires additional L brackets kit number 20 750 LBRKT1 is available Each kit contains three L brackets...

Page 163: ...L brackets if required Frame 8 drives include two L brackets per phase allowing up to four conductors per phase Terminals should be attached to the L brackets using M12 or 0 5 in diameter bolts nuts...

Page 164: ...er based on drive rated current local codes operating conditions and specific application needs When using multiple conductors per phase symmetrical spacing of the input and output power cabling over...

Page 165: ...014 165 Power Wiring Chapter 4 Figure 100 Top And Bottom Entry Power Connection Example IMPORTANT Verify that all lug fasteners and L brackets are properly torqued to 38 0 N m 336 lb in Torque down or...

Page 166: ...utomation Publication 750 IN001O EN P October 2014 Chapter 4 Power Wiring Figure 101 Floor Mount Drives Cabinet Clearances Dimensions are in millimeters and inches 102 4 0 69 2 7 600 23 6 269 10 6 800...

Page 167: ...cabinet Heat sink is inside or outside of cabinet All devices listed on pages 169 173 177 and 181 are acceptable F Flange N IP20 NEMA UL Open Type Installed outside of cabinet using NEMA Type 1 kit or...

Page 168: ...s the desired protection method the following requirements apply IEC Both types of circuit breakers and 140M self protected combination motor controllers are acceptable for IEC installations UL Only i...

Page 169: ...D8E B63 9086 5 3 JKS 10 4 0 kW 2 8 7 20x C8P7 13 0 15 6 20x C8P7 13 0 15 6 5 4 7 8 10 17 5 10 30 30 15 M C2E C10 M D8E C10 M F8E C10 9086 9 3 HSJ15 5 5 kW 2 11 5 20x C011 17 2 20 7 20x C011 17 2 20 7...

Page 170: ...supplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 6 Circuit Breaker inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are max...

Page 171: ...5 577 1100 750 375 1300 750 375 1700 1700 800 673 1600 355 kW 8 612 Light 20G C567 673 604 1100 800 400 1300 800 400 1800 1800 800 704 1600 650 Normal 20G C650 715 975 640 1100 850 425 1400 850 425 19...

Page 172: ...de on a 315 kW motor The drive can be programmed for each mode Wiring and fuses can be sized based on the programmed mode For any given drive catalog number Normal Duty mode provides higher continuous...

Page 173: ...B63 9086 4 5 JKS 10 5 0 Hp 2 8 20x D8P0 12 0 14 4 20x D8P0 12 0 14 4 5 7 6 9 10 17 5 10 30 30 15 M C2E C10 M D8E C10 M F8E C10 9086 8 1 HSJ15 7 5 Hp 2 11 20x D011 16 5 19 8 20x D011 16 5 19 8 7 9 9 5...

Page 174: ...upplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 6 Circuit Breaker inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maxi...

Page 175: ...1100 650 325 1200 650 325 1600 1600 650 599 1600 500 Hp 8 590 Light 20G D545 649 557 1100 700 1300 700 1700 1700 700 649 1600 617 Normal 20G D617 679 926 582 1100 750 325 1300 750 325 1800 1800 800 67...

Page 176: ...uty mode on a 400 Hp motor The drive can be programmed for each mode Wiring and fuses can be sized based on the programmed mode For any given drive catalog number Normal Duty mode provides higher cont...

Page 177: ...HSJ20 15 Hp 3 17 20x E017 18 7 25 5 20x E022 25 5 33 0 16 0 20 36 20 50 50 20 M F8E C20 9086 18 6 HSJ30 20 Hp 3 22 20x E022 24 2 33 0 20 7 26 46 26 60 70 30 M F8E C25 9086 24 1 HSJ40 4 22 20x E027 33...

Page 178: ...mum size is 125 of motor FLA Ratings shown are maximum 4 Normal duty 5 Heavy duty 6 Circuit Breaker inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 7 Recomme...

Page 179: ...73 900 500 250 900 500 250 1200 1200 500 436 1000 395 Heavy 20G E460 593 711 373 900 500 250 900 500 250 1200 1200 500 436 1000 450 Hp 8 435 Light 20G E395 479 411 900 550 275 1000 550 275 1300 1300 5...

Page 180: ...an be programmed for each mode Wiring and fuses can be sized based on the programmed mode For any given drive catalog number Normal Duty mode provides higher continuous current but smaller overload cu...

Page 181: ...5 230 240 100 89 9 HSJ150 90 kW 6 98 20x F098 107 8 147 0 20x F119 147 0 178 5 91 8 115 205 115 275 280 115 107 5 HSJ175 110 kW 6 119 20x F119 130 9 178 5 20x F142 178 5 214 2 111 5 140 250 140 335 34...

Page 182: ...kW 8 375 Heavy 20G F460 563 675 353 900 450 225 800 450 225 1100 1100 450 413 1000 400 kW 8 410 Light 20G F370 451 386 900 500 250 900 500 250 1200 1200 500 451 1000 415 Normal 20G F415 457 639 391 9...

Page 183: ...can be sized based on the programmed mode For any given drive catalog number Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode See param...

Page 184: ...oad Protection Class 10 motor overload protection according to NEC article 430 and motor over temperature protectionaccording to NEC article 430 126 A 2 UL 508C File E59272 Maximum Short Circuit Ratin...

Page 185: ...0 A Class J fuse 30 w 600 1000 A Class L fuse 30 w 600 1200 A CB 21G C567 LD 355 100 30 65 or 100 w 800 A Class L fuse 5 or 30 w 800 1300 A Class L fuse 30 w 800 1200 A CB ND 315 100 30 65 or 100 w 75...

Page 186: ...ND 800 100 HD 630 100 21G C1K5 LD 900 100 ND 850 100 HD 710 100 1 These circuit breakers are considered Branch Circuit Protection for the unit 2 No additional protection is provided with the P5 Molde...

Page 187: ...or 100 w 800 A Class L fuse 5 or 30 w 700 1300 A Class L fuse 30 w 700 1200 A CB ND 450 100 30 65 or 100 w 650 800 A Class L fuse 5 or 30 w 650 1200 A Class L fuse 30 w 700 1200 A CB HD 350 100 30 or...

Page 188: ...ND 1100 100 HD 900 100 21G D1K4 LD 1350 100 ND 1250 100 HD 1000 100 1 These circuit breakers are considered Branch Circuit Protection for the unit 2 No additional protection is provided with the P5 M...

Page 189: ...100 w 600 A Class J fuse 25 25 w 600 A Class J fuse HD 350 50 18 w 601 700 A Class L fuse 18 w 500 A CB 100 w 600 A Class J fuse 25 25 w 600 A Class J fuse 21G E435 LD 500 50 30 w 601 1000 A Class L...

Page 190: ...Volt AC Input Drive Catalog Number Duty Cycle kW Short Circuit Current Rating kA Circuit Breaker Only P3 Circuit Breaker with Input Contactor P3 with P11 Molded Case Switch Only P5 Molded Case Switch...

Page 191: ...en the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power will be removed from the respective motor but th...

Page 192: ...d 120V AC 480V and 600V input drives or 230V AC 400V and 690V input drives remote contact closure logic or by the X1 option if present A terminal block for control is providedfor customer use and is w...

Page 193: ...bays and enclosure types LINE PE CHASSIS INPUT VOLTAGE 3PH AC LINES X X TB1 CHASSIS PE A PE B COMMON MODE CAP JPR TB1 MOV AC EMI CAP JPR DPI PORT 2 SEE USER MANUAL DPI PORT 1 MOV AC EMI COMMON MODE IN...

Page 194: ...4 4 0 500 MCM 43 N m 381 lb in 750 Normal 140G N TLA43 4 4 0 500 MCM 43 N m 381 lb in 770 Normal 140G N TLA43 4 4 0 500 MCM 43 N m 381 lb in 450 796 Light 140G N TLA43 4 4 0 500 MCM 43 N m 381 lb in...

Page 195: ...m 381 lb in 650 765 Light 140G N TLA43 4 4 0 500 MCM 43 N m 381 lb in 740 Normal 140G N TLA43 4 4 0 500 MCM 43 N m 381 lb in 700 800 Light 140G N TLA43 4 4 0 500 MCM 43 N m 381 lb in Hp Amps Duty Lin...

Page 196: ...MCM kit of 3 31 N m 274 lb in 510 Light 140G M TLA23 2 250 500 MCM kit of 3 31 N m 274 lb in 510 Normal 140G M TLA23 2 250 500 MCM kit of 3 31 N m 274 lb in 550 545 Light 140G M TLA23 2 250 500 MCM k...

Page 197: ...kit of 3 31 N m 274 lb in 500 500 Light 140G M TLA23 2 250 500 MCM kit of 3 31 N m 274 lb in 500 Normal 140G M TLA23 2 250 500 MCM kit of 3 31 N m 274 lb in 530 530 Light 140G M TLA23 2 250 500 MCM k...

Page 198: ...ories Figure 102 Accessory Overview Floor Mount Frame 8 Floor Mount Frame 9 No Description Floor Mount Drive Frame s Outlet Blower Frame 9 9 CircuitBreaker Molded Case Switch 8 9 Input or Output Conta...

Page 199: ...or Mount Frame 8 Floor Mount Frame 9 No Name Description R L1 S L2 T L3 Three phase input power connection PE Three phase input ground R L1 S L2 T L3 Three phase input power for frame 9 drives lands o...

Page 200: ...104 Option P3 or P5 Disconnect and Option P11 Input Contactor Floor Mount Frame 8 Only No Name Description R L1 S L2 T L3 Three phase input power connection PE Three phase input ground U T1 V T2 W T3...

Page 201: ...5 Disconnect Option P11 Input Contactor and Option L1 or L3 Input Reactor Floor Mount Frame 8 Only No Name Description R L1 S L2 T L3 Three phase input power connection PE Three phase input ground U T...

Page 202: ...or Floor Mount Frame 8 Only No Name Description Recommended Torque R L1 S L2 T L3 Three phase input power connection Factory Installed PE Three phase input ground 38 0 N m 336 lb in PE Three phase mot...

Page 203: ...or Mount Frame 8 Only No Name Description Recommended Torque R L1 S L2 T L3 Three phase input power connection Factory Installed PE Three phase input ground 38 0 N m 336 lb in PE Three phase motor gro...

Page 204: ...P3 or P5 L1 or L3 Floor Mount Frame 8 Floor Mount Frame 9 No Name Description R L1 S L2 T L3 Three phase input power connection PE Three phase input ground R L1 S L2 T L3 Three phase input power for...

Page 205: ...put Terminal Floor Mount Frame 8 Floor Mount Frame 9 No Name Description Recommended Torque R L1 S L2 T L3 Three phase input power connection Factory Installed PE Three phase input ground 38 0 N m 336...

Page 206: ...iring Figure 110 Option P3 or P5 Disconnect and Option P12 Output Contactor Floor Mount Frame 8 Only No Name Description R L1 S L2 T L3 Three phase input power connection PE Three phase input ground P...

Page 207: ...8 N m 600 lb in 400 750 Light 100 D860EA11 68 N m 600 lb in 750 Normal 100 D860EA11 68 N m 600 lb in 770 Normal 100 D860EA11 68 N m 600 lb in 450 796 Light 100 D860EA11 68 N m 600 lb in 832 Light 100...

Page 208: ...m 600 lb in 500 460 Light 100 D630ED11 68 N m 600 lb in 460 Normal 100 D630ED11 68 N m 600 lb in 510 Light 100 D630ED11 68 N m 600 lb in 510 Normal 100 D630ED11 68 N m 600 lb in 550 545 Light 100 D63...

Page 209: ...13 Common Mode Capacitors to Ground All Frames ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Frames 1 7 Measure t...

Page 210: ...per PE B DC Bus Common Mode Caps A Connected Connected Disconnected J Connected Connected Connected ATTENTION Risk of equipment damage exists The drive power source type must be accurately determined...

Page 211: ...more information on impedance grounded and ungrounded systems Power Source Type Jumper PE A1 1 MOV Jumper PE A2 Input Filter Caps Jumper PE B DC Bus Common mode Caps Benefits Of Correct Configuration...

Page 212: ...d they are stored on the left interior chassis wall as shown Figure 114 Typical Wall Mount Frames 2 5 Jumper Screw Storage Location Frame 4 shown When screws are installed Recommended torque 1 36 N m...

Page 213: ...stall or remove jumper wires according to the recommendations in Table 29 Figure 116 Wall Mount Frame 1 Jumper Wire Locations When jumper wires are connected the spade connector should be pressed firm...

Page 214: ...Power Wiring Figure 117 Wall Mount Frame 6 Jumper Wire Locations When jumper wires are connected Recommended torque screws and nuts 1 36 N m 12 0 lb in Recommended hex socket 7 mm Recommended screwdri...

Page 215: ...wer Wiring Chapter 4 Figure 118 Wall Mount Frame 7 Jumper Wire Locations When jumper wires are connected Recommended torque screws and nuts 1 36 N m 12 0 lb in Recommended hex socket 7 mm Recommended...

Page 216: ...Frames 8 10 Drive Assembly PE B Common Mode Jumper Location Removal and installation the Inverter Power Control Board tray Recommended torque 1 86 N m 16 0 lb in Recommended screwdriver T20 Hexalobul...

Page 217: ...ion When the PE A1 jumper wire is connected Recommended torque 1 8 N m 16 0 lb in Recommended screwdriver T20 Hexalobular IMPORTANT PE A1 and PE A2 jumper are only used by three phase input drive asse...

Page 218: ...218 Rockwell Automation Publication 750 IN001O EN P October 2014 Chapter 4 Power Wiring Notes...

Page 219: ...is not adequately insulated from dangerous voltages with double or reinforced insulation within other connected equipment or wiring In order to provide electrical safety for user accessible low voltag...

Page 220: ...WG 0 25 mm2 24 AWG N A 10 mm 0 39 in Safe Torque Off 1 1 Shielded cable required 0 8 mm2 18 AWG 0 3 mm2 28 AWG N A 10 mm 0 39 in Single Incremental Encoder 0 8 mm2 18 AWG 0 3 mm2 28 AWG N A 10 mm 0 39...

Page 221: ...al 0 196 mm2 24AWG individually shielded pairs Power 0 750 mm2 18AWG individually shielded pairs Combined 0 750 mm2 18AWG individually shielded pairs Digital I O Safety Inputs HomingInputs 1 2 3 4 Shi...

Page 222: ...014 Chapter 5 I O Wiring Access Drive Control Pod 1 Remove drive cover Wall Mount Frames 1 5 Squeeze locking tabs and pull out bottom of cover Pull cover down and away from the chassis Wall Mount Fram...

Page 223: ...Rockwell Automation Publication 750 IN001O EN P October 2014 223 I O Wiring Chapter 5 Floor Mount Frames 8 10 Remove top screws Loosen bottom screws Remove the right front cover...

Page 224: ...4 Chapter 5 I O Wiring 2 Frame 1 Lift the chassis cover Frames 2 7 Lift the Human Interface Module HIM cradle Wall Mount Frame 1 Loosen the retention screw Use a screwdriver to release the chassis cov...

Page 225: ...50 IN001O EN P October 2014 225 I O Wiring Chapter 5 Wall Mount Frames 2 7 Loosen the retention screw Lift the cradle until the latch engages Floor Mount Frames 8 10 Loosen the retention screw Lift th...

Page 226: ...me Clock Optional not supplied Preserves the Real Time Clock setting in the event power to the drive is lost or cycled ENABLE Jumper Hardware enable jumper TB3 becomes an Enable when this jumper is re...

Page 227: ...TC data 250 Ptc Motor PTC T0 Transistor Output 0 Open drain output 48V DC 250 mA maximum load 24VC 24 Volt Common Drive supplied logic input power 150 mA maximum 24V 24 Volt DC Di C Digital Input Comm...

Page 228: ...pter User Manual publication 750COM UM001 Rotary switches for setting lowest octet of EtherNet address forces address to 192 168 1 xxx Refer to the Programming Manual publication 750 PM001 for instruc...

Page 229: ...ilized Embedded EtherNet IP 1 Address Selectors 1 Refer to the PowerFlex 755 Drive Embedded EtherNet IP Adapter User Manual publication 750COM UM001 Rotary switches for setting lowest octet of EtherNe...

Page 230: ...dware enable which is unaffected by parameter settings PowerFlex 753 Digital Input 0 is found on TB3 PowerFlex 755 Digital Input 0 is found on TB1 To configure Digital Input 0 as a dedicated hardware...

Page 231: ...Rockwell Automation Publication 750 IN001O EN P October 2014 231 I O Wiring Chapter 5 Figure 123 PowerFlex 755 ENABLE Jumper Location Floor Mount Frames 8 10...

Page 232: ...when using the safe torque off or speed monitoring safety options Figure 124 PowerFlex 753 SAFETY Jumper Location Figure 125 PowerFlex 755 SAFETY Jumper Location Wall Mount Frames 1 7 Only Note Floor...

Page 233: ...P14 Connections for internal drive supplied 24 volt power Connection is factory wired and must not be modified by the user Powers control circuits when main power is connected Inverter Connections Fi...

Page 234: ...when the input ground current exceeds the threshold set in P16 Gnd Cur Flt Lvl on port 11 for five line cycles Fixed I O Terminal Name Description Rating Related Param 1 SHUNT TRIP COMMON Output Relay...

Page 235: ...Supply UPS 1 1 See Uninterruptible Power Supply Connections Common DC InputDriveson page 239 N A 2 UPS 120VAC IN HOT 3 CONTROL 120 240VAC IN NEUTRAL Connections for control power supply 2 2 See 120 2...

Page 236: ...ESET FAULTS INPUT Reset faults input 8 RESET FAULTS INPUT 9 PRECHARGE COMPLETE NO Precharge complete normally open input 10 PRECHARGE COMPLETE COM 11 FAULT OUT NC Normally closed contact output Normal...

Page 237: ...0VAC HOT 3 CONTROL 120VAC OUT HOT 4 UPS 120VAC OUT NEUTRAL 5 120VAC NEUTRAL 6 CONTROL 120VAC OUT NEUTRAL 7 120VAC OUT NEUTRAL Drive supplied 120V AC output for drive control 8 120VAC OUT HOT 120V AC f...

Page 238: ...nnections Common DC Input Drives The Common DC Input drive control transformer is factory set to 120V AC input A 240V AC input setting is also available by changing primary wire connections Figure 129...

Page 239: ...re the TB5 jumpers as shown in Table 53 on page 237 Figure 130 UPS Connection Terminals Floor Mount Frames 8 10 ATTENTION To avoid an electric shock hazard when servicing the drive a means for Lockout...

Page 240: ...e wiring on the primary side of the control transformer and protection of the transformer primary Transformer secondary protection 240V output is provided through a 5 A 600V Class CC time delay fuse A...

Page 241: ...t 753 Main Control Board TB1 Set Direction Mode Port 0 P308 Direction Mode 1 Bipolar Set Selection Port 0 P545 Spd Ref A Sel Port 0 P260 Anlg In0 Value Adjust Scaling Port 0 P261 Anlg In0 Hi 10 Volt P...

Page 242: ...k Adjust Scaling Port 0 P278 Anlg Out0 DataHi 60 Hz Port 0 P279 Anlg Out0 DataLo 0 Hz Port 0 P280 Anlg Out0 Hi 10V 20 mA Port 0 P281 Anlg Out0 Lo 0V 0 mA View Results Port 0 P277 Anlg Out0 Data Port 0...

Page 243: ...Input PLC Output Module 753 Main Control Board TB1 Set Selection Port 0 P158 DI Stop Port 0 P220 Digital In Sts bit 1 Digital In 1 Port 0 P161 DI Start Port 0 P220 Digital In Sts bit 2 Digital In 2 V...

Page 244: ...cts to DPI Port 02 Provides Port 02 and Port 03 04 08 Option Modules Available ports for option modules Refer to the Option Module Installation section beginning onpage 245 for each option s port reco...

Page 245: ...lar ATTENTION Hazard of equipment damage exists if an option module is installed or removed while the drive is powered To avoid damaging the drive verify that the voltage on the bus capacitors has dis...

Page 246: ...mon mode immunity 50 70 on Port X Ai0 Analog Input 0 Sh Shield Terminatingpointfor wire shields whenanEMC plate or conduit box is not installed Di0 Digital Input 0 24V DC 30V DC Max Opto isolated High...

Page 247: ...Inductive Resistive Relay Normally Closed contact output 240V AC 30V DC 5 A max Resistive Only 10 100 101 105 106 on Port X R0C Relay 0 Common R0NC Relay 0 N C R1NO Relay 1 N O 20 110 111 115 116 on...

Page 248: ...ction Mode Port 0 P308 Direction Mode 1 Bipolar Set Selection Port 0 P545 Spd Ref A Sel Port X 11 Series I O Module P50 Anlg In0 Value Adjust Scaling Port X 11 Series I O Module P51 Anlg In0 Hi 10 Vol...

Page 249: ...ef A AnlgLo 0 Hz View Results Port X 11 Series I O Module P50 Anlg In0 Value Port 0 P592 Selected Spd Ref Analog Voltage Output 10V 0 20 mA Bipolar 10V Unipolar 11 Series I O Module TB1 Configuration...

Page 250: ...I O Module P1 Dig In Sts bit 0 Input 0 Port 0 P161 DI Start Port X 11 Series I O Module P1 Dig In Sts bit 1 Input 1 View Results Port X 11 Series I O Module P1 Dig In Sts Port 0 P935 Drive Status 1 3...

Page 251: ...8 DI Stop Port X 11 Series I O Module P1 Dig In Sts bit 0 Input 0 Port 0 P161 DI Start Port X 11 Series I O Module P1 Dig In Sts bit 1 Input 1 View Results Port X 11 Series I O Module P1 Dig In Sts Po...

Page 252: ...required by some PLC interfaces 11 SeriesI OModuleTB1WiringExamples Continued Input Output Connection Example Required Parameter Changes Di0 Di1 Ip Ic Neutral Common 120V AC 24V DC Control from Prog C...

Page 253: ...tput External supply 20 750 1133C 1R2T PLC TB 11 Series I O Module TB2 Set Selection Port X 11 Series I O Module P20 TO0 Sel Port 0 P935 Drive Status 1 bit 7 Faulted View Results Port X 11 Series I O...

Page 254: ...ternal supply 753 Main Control Board Set Selection Port 0 P230 RO0 Sel Port 0 P935 Drive Status 1 bit 7 Faulted View Results Port 0 P225 Dig Out Sts 11 Series I O Module Set Selection Port X 11 Series...

Page 255: ...differential 11 bit sign Voltage Mode 10V 88k ohm input impedance Current Mode 0 20 mA 93 ohm input impedance 3 Differential Isolation External source must be maintained at less than 160V with respec...

Page 256: ...40V AC 24V DC 2 A max General Purpose Inductive Resistive Relay Normally Closed contact output 240V AC 24V DC 2 A max Resistive Only 10 100 101 105 106 on Port X R0C Relay 0 Common R0NC Relay 0 N C R1...

Page 257: ...In0 Lo 10 Volt Port 0 P547 Spd Ref A AnlgHi 60 Hz Port 0 P548 Spd Ref A AnlgLo 60 Hz View Results Port X 22 Series I O Module P50 Anlg In0 Value Port 0 P592 Selected Spd Ref Analog Input Bipolar Speed...

Page 258: ...s I O Module P78 Anlg Out0 DataHi 60 Hz Port X 22 Series I O Module P79 Anlg Out0 DataLo 0 Hz Port X 22 Series I O Module P80 Anlg Out0 Hi 10V 20 mA Port X 22 Series I O Module P81 Anlg Out0 Lo 0V 0 m...

Page 259: ...O Module P1 Dig In Sts bit 0 Input 0 Port 0 P161 DI Start Port X 22 Series I O Module P1 Dig In Sts bit 1 Input 1 View Results Port X 22 Series I O Module P1 Dig In Sts Port 0 P935 DriveStatus 1 3 Wi...

Page 260: ...pply 20 750 2263C 1R2T 22 Series I O Module TB1 22 Series I O Module TB2 Set Selection Port X 22 Series I O Module P20 TO0 Sel Port 0 P935 Drive Status 1 bit 7 Faulted View Results Port X 22 Series I...

Page 261: ...ternal supply 753 Main Control Board Set Selection Port 0 P230 RO0 Sel Port 0 P935 Drive Status 1 bit 7 Faulted View Results Port 0 P225 Dig Out Sts 22 Series I O Module Set Selection Port X 22 Series...

Page 262: ...Programmable Controllers Part 2 Equipment Requirements and Tests and one of the following EN60950 SELV Safety Extra Low Voltage EN60204 PELV Protective Extra Low Voltage IEC 60536 Safety Class III SE...

Page 263: ...on module can be installed at a time Multiple safety options or duplicate safety option installations are not supported JumperSettings Ensure the hardware enable jumper ENABLE on the main control boar...

Page 264: ...Name Description S11 Pto0 TEST_OUT_0 Pulse test source for safety inputs S11 S11 S21 Pto1 TEST_OUT_1 Pulse test source for safety inputs S21 S21 Terminal Name Description Related Param S34 Res0 Reset...

Page 265: ...stalled on the same backplane using ports 4 5 or 6 When used in an Integrated Motion application the Safe Speed Monitor option must be installed in port 6 Only one safety option module can be installe...

Page 266: ...s for customer supplied power supply 24V DC 10 3 A PELV Protective Extra Low Voltage or SELV Safety Extra Low Voltage AP Auxiliary Power Common Sh Shield Terminating point for wire shields when an EMC...

Page 267: ...able 68 DeviceNet Option Module Rotary Switches Table 69 TB1 Terminal Designations 20 750 DNET LED Name Description PORT DPI Connection Status MOD Option Module Status NET A DeviceNet Status Switch Na...

Page 268: ...Net Option Module LED Indication Table 71 ControlNet Option Module Rotary Switches Table 72 Coax Receptacles 20 750 CNETC LED Name Description PORT DPI Connection Status MOD Option Module Status NET A...

Page 269: ...e 76 Ethernet Connectors 20 750 ENETR LED Name Description PORT DPI Connection Status MOD Option Module Status NET A Network Port 1 Status NET B Network Port 2 Status Switch Name Description HUNDREDS...

Page 270: ...le Selection Jumper Table 80 Network Connector 20 750 PBUS LED Name Description PORT DPI Connection Status MOD Option Module Status NET A ControlNet Channel A Status Switch Name Description Endianness...

Page 271: ...anual publication 750COM UM005 Table 81 BACnet IP Option Module LED Indication Table 82 P4 Address Selection Jumper Table 83 Ethernet Connector 20 750 BNETIP LED Name Description PORT DPI Connection S...

Page 272: ...20COMM F1 20 750 20COMM Frame 1 Frames 2 and Larger Adapter Accesses Ports 0 6 for I O Connections Implicit and Explicit Messaging Accesses Ports 7 and Higher I O Explicit Messaging Supports Drive Ad...

Page 273: ...aximum Cable Length 30 m 100 ft 5V 183 m 600 ft 12V Maximum Input Frequency 250 kHz Terminal Name Description Sd Shield Terminating point for wire shields when an EMC plate or conduit box is not insta...

Page 274: ...coder Power by Drive 12V DC 250 mA OR 5V DC 250 mA Separately Powered Encoder Encoder Signal Single Ended Dual Channel Encoder Signal Differential Dual Channel Homing Signal Internal Drive Power Homin...

Page 275: ...ing safety option 20 750 S1 P4 12V Jumper Enables use with 12 volt supply in Enabled position and 5 volt supply in Storage position Consideration Description Input Differential or Single Ended operati...

Page 276: ...Sd Encoder Shield Terminating point for wire shields when an EMC plate or conduit box is not installed Sd Encoder Shield ES 12 or 5 Volt DC Power Power supply for Encoder 1 250 mA EC Common 12V and 5V...

Page 277: ...Module TB Encoder TB Shield Sh 12V Com 5V A A B Z Z 24V 24VC B HmC Hm Enc 12V Enc Ret Enc 5V Enc A Enc A Enc B Enc B Enc Z Enc Z Single Incremental Encoder Option Module TB Encoder TB Shield Sh 12V C...

Page 278: ...leConnections Figure 139 Differential Dual Channel with Z Channel Dual Incremental Encoder Option Module TB Primary Encoder TB Enc 12V ES EC 0A 0A 0B 0B 0Z Sd Sd ES EC 1A 1A 0Z 1B 1B Secondary Encoder...

Page 279: ...updating DPI Unlit Off Not powered Not communicating Green Flashing Module is attempting to communicate with the DPI host Steady Properly connected and communicating Module is flash updating Red Flash...

Page 280: ...n 12 12 Volt DC Power Power supply for encoder 10 5V 250 mA A Encoder A NOT Single channel or quadrature A input or encoder output 1 1 Inputs support 5V incremental encoders only The encoder outputs d...

Page 281: ...t Frequency 250 kHz Consideration Heidenhain EnDat SSI Stegmann Hiperface BiSS Stahl linear Temposonics linear Encoder Voltage Supply 5V 250 mA 10 5V 250 mA 10 5V 250 mA 10 5V 250 mA External Supplied...

Page 282: ...284 Heidenhain EnDat rotary encoder ECN 412 EnDat01 with internal power supply supplied with encoder Figure 143 on page 284 Heidenhain EnDat rotary encoder ECN 412 EnDat01 with internal power supply...

Page 283: ...ductors must be connected to the external power supply If the external power supply does not have sense connections the supply feedback sense connections should still be made from the encoder to the u...

Page 284: ...Installation Instructions supplied with encoder for additional information Universal Feedback Option Module TB1 HeidenhainNon EnDat Encoder TB 1 8 6 5 11 2 10 12 YL BK GN BK WH BL WH GN BN GN RD BK BL...

Page 285: ...o 1 EnDat SC Note Refer to Installation Instructions supplied with encoder for additional information Universal Feedback Option Module TB1 HeidenhainEnDat Encoder TB 13 B 12 B 16 A 15 A 11 Inner Shld...

Page 286: ...ce Sel or P36 FB1 Device Sel to 2 Hiperface SC IMPORTANT Do not use 120 Volts with the motor thermostat IMPORTANT The Thermal Switch cannot be accessed using 2090 XXNFMP SXX or 2090 CFBM7XX series cab...

Page 287: ...er P6 FB0 Device Sel or P36 FB1 Device Sel to 2 Hiperface SC Universal Feedback Option Module TB1 Stegmann Encoder TB C D E F B A BK BU WH BK BK RD BK RD BK BU WH BK GN BK GN BK REFSIN SIN REFCOS COS...

Page 288: ...al Feedback parameter P6 FB0 Device Sel or P36 FB1 Device Sel to 2 Hiperface SC Universal Feedback Option Module TB1 Stegmann Encoder TB 3 7 4 8 2 1 BK PK BU RD BN WH BN WH BK PK BU RD GN GY GN GY REF...

Page 289: ...Stahl ChY or 19 LinSSI ChY Universal Feedback Option Module TB1 Stegmann Encoder TB 6 5 1 8 10 12 BK PK BU RD BN WH BN WH BK PK BU RD GN GY GN GY REFSIN SIN REFCOS COS DATA RS485 DATA RS485 POWER COMM...

Page 290: ...to 2 Sine Cosine 3 Channel X or 4 Channel Y as needed Universal Feedback Option Module TB1 Universal Feedback Option Module TB2 Hm Hm R0 R0 R1 R1 Yc Yd Yd Yc Rotary Registration Sensor Power Common P...

Page 291: ...ntial Dual Channel with Z Channel with External Power Supply Set Universal Feedback parameter P6 FB0 Device Sel or P36 FB1 Device Sel to 12 Inc A B Z Universal Feedback Option Module TB1 Incremental E...

Page 292: ...t metal bucket supporting option modules No Description I O Signal shield termination points Use M4 screws and ring terminals provided to tie together and terminate drain wires and shields Ground shie...

Page 293: ...inimum Maximum Recommended Control Terminal Block TB2 4 0 mm2 12 AWG 0 5 mm2 20 AWG 0 5 N m 4 5 lb in 0 4 N m 3 5 lb in 8 mm 0 32 in 6 7 8 9 10 6 7 8 9 10 1 2 3 4 5 1 2 3 4 5 Input Output Contactor M2...

Page 294: ...294 Rockwell Automation Publication 750 IN001O EN P October 2014 Chapter 5 I O Wiring Figure 158 Frame 8 Cabinet Options Bay Component Location TB2 or TB4 Thermostat TS1...

Page 295: ...Figure 159 Control Terminal Blocks TB3 and TB4 Floor Mount Frame 8 Drives 120V AC 60Hz 4 2A Factory Setting 230V AC 50Hz 2 2A Name Wire Size Range Torque Strip Length Maximum Minimum Maximum Recommend...

Page 296: ...nal block TB4 is mounted on the power option module TB1 referenced in the illustrations below resides on the main control board See page 229 Figure 160 Control Terminal Blocks TB3 and TB4 Floor Mount...

Page 297: ...Rockwell Automation Publication 750 IN001O EN P October 2014 297 I O Wiring Chapter 5 Figure 161 Floor Mount Frame 9 Cabinet Options Bay Component Location TB3 and TB4 Thermostat TS1...

Page 298: ...sure with MCC bus installed standard cabinet color RAL 7032 Position 6 Code W 800 mm deep enclosure with MCC bus installed Centerline 2100 gray color ASA49 NEMA Type 12 Enclosure 2500 MCC Style Cabine...

Page 299: ...wing publications Supported Module Cat No Valid Port s Single Incremental Encoder 20 750 ENC 1 4 8 Dual Incremental Encoder 20 750 DENC 1 4 8 Universal Feedback 20 750 UFB 1 4 6 Supported Module Cat N...

Page 300: ...300 Rockwell Automation Publication 750 IN001O EN P October 2014 Chapter 6 Integrated Motion Drives Notes...

Page 301: ......

Page 302: ...isfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning an...

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Summary of Contents for PowerFlex 20-750-20COMM

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Summary of Contents for PowerFlex 20-750-20COMM

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