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58

Rockwell Automation Publication 1791ES-UM001G-EN-P - November 2016

Chapter 3

Install the Module

I

OPDC

 is the total 24V DC power current through the female power 

connector of the module (24V DC power current for the modules 
that follow in the daisy chain).

I

OPM

 can be approximated by dividing the number of watts for each type of 

1732ES module by +24V DC as listed here:

• 1732ES-IB12XOBV2 - 1.56W
• 1732ES-IB12XOB4 - 1.08W
• 1732ES-IB8XOB8 - 1.56W
• 1732ES-IB8XOBV4 - 2.64 W

The table 24V DC power calculation shows an example output 
+24V DC power current calculation for a system of four modules. The output 
+24V DC power voltage is 24V DC in this example. Module 1 is the first 
module in the daisy chain. Modules 1 and 3 are 1732ES-IB12XOBV2 modules 
and have bipolar safety outputs. Modules 2 and 4 are 1732ES-IB12XOB4 
modules and have sourcing safety outputs. Fill out the table by starting with the 
last module in the daisy chain, in this example Module 4. Once 

I

OP

 is 

calculated for module 4, it transfers as the 

I

OPDC

 value for Module 3. This 

process continues for all modules in the daisy chain.

As can be seen in the cell with value set in bold, the maximum output 
+24V DC power current through the male power connectors in the daisy 
chain is 9.02 A. This value is less than 10 A, so this system is adequate. The 

I

OP

 

value for a module in this system or any daisy chained system cannot exceed 
10 A. If the value exceeds 10 A, the system fails to meet the maximum current 
requirement for the module. The maximum current requirement is the 
maximum current that any pin on the power connectors can carry, which is 
10 A.

Table 15 - 24V DC Power Calculation

Value

Module 1

Module 2

Module 3

Module 4

I

opdc

6.755 A

4.600 A

2.245 A

0.000 A

I

opm

0.065 A

0.045 A

0.065 A

0.045 A

I

so0

1.000 A

0.500 A

1.000 A

0.500 A

I

so1

–

0.500 A

–

0.500 A

I

so2

1.000 A

0.500 A

1.000 A

0.500 A

I

so3

–

0.500 A

–

0.500 A

I

so4

–

–

–

–

I

so5

–

–

–

–

I

so6

–

–

–

–

I

so7

–

–

–

–

I

SNSO

0.200 A

0.200 A

0.200 A

0.200 A

I

op

9.020 A

6.755 A

4.600 A

2.245 A

Summary of Contents for 1732ES-IB12XOB4

Page 1: ...Guard I O EtherNet IP Safety Modules Catalog Numbers 1732ES IB16 1732ES IB8XOB8 1732ES IB8XOBV4 1732ES IB12XOB4 1732ES IB12XOBV2 1791ES IB16 1791ES IB8XOBV4 User Manual OriginalInstructions ...

Page 2: ...information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Labels may also be on or inside the equipment to provide specific precautions WARNING Identifies informati...

Page 3: ...entary 19 Safety Input Fault Recovery 20 Input Delays 20 Muting Lamp Operation 21 Safety Outputs 23 Safety Output with Test Pulse 23 Dual channel 24 Single channel 25 Safety Output Fault Recovery 25 Controlling Devices 26 Chapter2 About the Modules Before You Begin 27 Firmware Information and Downloads 28 Functional Safety Certificates 28 Understand Suitability for Use 28 1791ES IB16 and 1791ES IB...

Page 4: ...tions 55 Power Pass Through 55 EtherNet IP Connections 59 I O Connections 60 Label the IP Address and Device Connections 62 Chapter4 Wiring Examples Wiring Examples for Safety Categories 64 Wiring by Application 67 Chapter5 Configure the I O Modules Set the IP Address 75 Add Modules to the I O Configuration Tree 77 Configure the Module Properties 79 Set the IP Address in the Programming Software 8...

Page 5: ...sages from 1732ES Modules 112 1732ES IB12XOB4 Modules 112 1732ES IB12XOBV2 Modules 117 1732ES IB16 Modules 122 1732ES IBXOB8 Modules 127 1732ES IB8XOBV4 Modules 132 I O Data Supported by Each Module 136 I O Assembly and Reference Data 140 1791ES Modules 140 1732ES Modules 143 Explicit Messages 149 AppendixB Safety Data Calculated Values 151 AppendixC Configuration Reference Information Parameter G...

Page 6: ...6 Rockwell Automation Publication 1791ES UM001G EN P November 2016 Table of Contents Notes ...

Page 7: ...er 3 Wiring Examples 63 Moved Set the IP Address section with approved text to Chapter 4 Configure the I O Modules 75 Updated steps in the Add Modules to the I O Configuration Tree to reflect the current programming software procedure 77 Added a reference to ENET WP032 to the Set the IP Address in the Logix Designer Application section 80 Added Chapter 5 Replacing Guard I O Modules 93 Combined tab...

Page 8: ...8 Rockwell Automation Publication 1791ES UM001G EN P November 2016 Summary of Changes Notes ...

Page 9: ...etWorx software for you to identify products and commission them on a network L Output 24V DC common M Sinking output common channel output switches to the common voltage MTBF Acronym for mean time between failure the average time between failure occurrences NAT Acronym for network address translation a service that lets modules reuse IP addresses throughout a network ODVA Acronym for Open DeviceN...

Page 10: ...omponents GuardLogix 5570 and Compact GuardLogix 5370 Controller Systems Safety Reference Manual publication 1756 RM099 Provides information on safety application requirements for GuardLogix 5570 controllers in Studio 5000 Logix Designer projects GuardLogix 5570 Controllers User Manual publication1756 UM022 Provides information on how to install configure program and use GuardLogix 5570 controller...

Page 11: ... outputs off Safety input data to network off Figure 1 Safety Status Topic Page Safe State 11 Self diagnostic Functions 12 Configuration Lock 12 I O Status Data 12 Safety Inputs 13 Muting Lamp Operation 21 Safety Outputs 23 Controlling Devices 26 ATTENTION Safety State of the Module Safety state of the inputs and outputs is defined as the off state Safety state of the module and its data is define...

Page 12: ...Additional Resources on page 10 I O Status Data The module provides status data for monitoring the I O circuits and I O data The status data includes the following data which the controllers can read 1 ON Normal and 0 OFF Fault Alarm Individual point input status Combined input status Individual point output status Combined output status Individual test output status Individual output readback act...

Page 13: ...ecting a Standard configuration Test Output points configured as Pulse Test or Power Supply become active wheneveryou applyinputpowertothe module These configuredfunctionsare independent of the I O connections to the module ATTENTION IfamodulewithTestOutputsconfiguredasPulseTestorPower Supply is incorrectly installed in an application where actuators are connected to these Test Output points the a...

Page 14: ...ter 1 Safety Function Operation Table 1 Typical Pulse Width and Period Figure 3 Test Pulse in a Cycle Pulse Width Period 500 μs 150 ms ATTENTION Do not use test outputs as safety outputs Test outputs do not function as safety outputs OUT On Off Typical 500 μs Typical 150 ms ...

Page 15: ...ld wiring and input circuitry By using this function short circuits between input signal lines and the power supply positive side and short circuits between input signal lines can be detected Figure 4 Short Circuit Between Input Signal Lines T0 IN0 24V 0V 24V T1 IN1 IN IN External Contact Short Circuit Between Input Signal Lines and Power Supply positive side External Contact Short Circuit Between...

Page 16: ...s off Figure 5 Single Channel Normal Operation and Fault Detection not to scale 24V 0V T0 Input Terminal 0 External Device Fault Detected Remote I O Data ON OFF ON OFF ON OFF ON OFF 24V 0V ON OFF T0 Safety Input Status 0 Fault Detection Remote I O Data ON OFF ON OFF ON OFF Safety Input Status 0 Safety Input 0 Safety Input 0 Input Terminal 0 Normal Operation External Device ...

Page 17: ... inputs are considered equivalent If the second transition does not IMPORTANT The dual channel function is used with two consecutive inputs that are paired together this process starts at an even input number such as inputs 0 and 1 2 and 3 and so on IMPORTANT Do not set the discrepancy time longer than necessary The purpose of the discrepancy time is to allow for normal differences between contact...

Page 18: ... pair the data bits for both channels are sent to the controller as equivalent both high or both low Figure 6 Equivalent Normal Operation and Fault Detection not to scale ON OFF IN0 Safety Input 0 IN1 Fault Detected Discrepancy Time Remote I O Data ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF IN0 Safety Input Status 0 1 IN1 Fault Detection Remote I O Data ON OFF ON OFF ON OFF Discrepancy Time Safety ...

Page 19: ...he discrepancy time elapses the channels fault The fault state of complementary inputs is the even numbered input turned off and the odd numbered input turned on If faulted both channel status bits are set low When configured as a complementary dual channel pair the data bits for both channels are sent to the controller in complementary or opposite states Figure 7 Complementary Normal Operation an...

Page 20: ...ter the rising edge of the input contact The input only turns on if the input contact remains on after the on delay time has elapsed This delay helps prevent rapid changes of the input data due to contact bounce Figure 8 On delay Off delay An input signal is treated as logic 1 during the off delay time 0 126 ms in increments of 6 ms after the falling edge of the input contact The input only turns ...

Page 21: ...s repeatedly when the test output is commanded on Figure 10 explains how muting lamp operation status and fault detection are monitored Figure 10 Muting Lamp Timing Diagram TIP The lamp test interval is 3 seconds Two consecutive failed lamp tests are requiredtodeclareaburned outlampcondition Thelamptestdoesnotrun immediatelyafterthetestoutputisenergized Itstartsatthenext3 second interval To allow ...

Page 22: ... the condition is detected when the test output is commanded on When a lamp burns out and is replaced the fault muting status bit returns to the normal condition independent of the state of the test output IMPORTANT Before checking the state of the corresponding muting status make sure that the test output is commanded on Once the test output is commanded on a maximum time of 6 seconds is required...

Page 23: ...nd the power supply negative side Short circuits between output signal lines of the same polarity from sourcing output to sourcing output or from sinking output to sinking output If an error is detected the safety output data and individual safety output status turns off Figure 11 Test Pulse in a Cycle ATTENTION Serious injury can occur due to the breakdown of safety outputs Do not connect loads b...

Page 24: ... the outputs are turned on The status is normal If a fault is detected on one channel the safety output data and individual safety output status turn off for both channels Figure 12 Dual channel not to scale ON OFF OUT0 Safety Output Status 0 1 OUT0 OUT1 OUT1 Safety Output Status 0 1 Fault Detection Error Detected Remote I O Data Remote I O Data ON OFF ON OFF ON OFF ON OFF ON OFF Normal Operation ...

Page 25: ... state Follow this procedure to reactivate the safety output data for modules with bipolar safety outputs 1791ES 1732ES IB12XOBV2 and 1732ES IB12XOBV4 modules 1 Remove the cause of the error 2 Place the safety output or safety outputs into the safety state The safety output status turns on fault cleared when the output error latch time has elapsed The I O indicator red turns off The output data ca...

Page 26: ...iate devices as indicated in the Controlling Device Requirements table Seriousinjury canoccur duetoloss ofsafety functions Table 5 Controlling Device Requirements Device Requirement Allen Bradley Bulletin Safety Components Emergency stop switches Use approved devices with direct opening mechanisms that comply with IEC EN 60947 5 1 Bulletin 800F 800T Door interlocking switches limit switches Use ap...

Page 27: ...stand this manual before installing and operating the module Keep this manual in a safe and accessible place where personnel can refer to it when necessary Use the module properly according to the installation environment performance and functions of the machine Verify that a safety administrator conducts a risk assessment on the machine and determines module suitability before installation Topic ...

Page 28: ... Use Rockwell Automation is not responsible for conformity with any standards codes or regulations that apply to the combination of products in your application or use of the product Take all necessary steps to determine the suitability of the product for the systems machine and equipment with which it is used Know and observe all prohibitions of use applicable to this product Never use the produc...

Page 29: ...n système le code de température le plus défavorable code de température le plus faible peut être utilisé pour déterminer le code de température global du système Les combinaisons d équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l installation WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been removed or the area is ...

Page 30: ...tem operation After installation of the module a safety administrator must confirm the installation and conduct trial operation and maintenance procedures ATTENTION Personnel responsible for the application of safety related programmable electronic systems PES shall be aware of the safety requirements in the application of the system and shall be trained in using the system ATTENTION Donotdisassem...

Page 31: ...he following requirements up to and including Safety Integrity Level Claim Limit 3 SIL CL 3 as defined in IEC 61508 Category 4 CAT 4 Performance Level e PLe as defined in ISO 13849 1 Remote I O communication for safety I O data is performed through safety connections that support CIP Safety over an EtherNet IP network and data processing is performed in the safety controller A safety controller mo...

Page 32: ...f a safety input or inputs Power 24V can be supplied to devices such as safety sensors Test outputs can be configured as standard outputs All Guard I O modules have numerous test outputs of which some can be used for broken wire detection of a muting lamp Safety outputs Dual channel mode evaluates consistency between two output signals channels Safety outputs can be pulse tested to detect field wi...

Page 33: ... bipolar outputs 2 pairs 1732ES IB16 ArmorBlock safety input module Meets IP65 IP67 when marked 16 16 1732ES IB8XOB8 ArmorBlock safety I O module with solid state outputs Meets IP65 IP67 when marked 8 8 8 sourcing outputs 1732ES IB8XOBV4 ArmorBlock safety I O module with solid state outputs Meets IP65 IP67 when marked 8 8 8 bipolar outputs 4 pairs 1 Broken wires can be detected on the muting outpu...

Page 34: ...o an EtherNet IP safety network are suitable for applications up to and including SIL CL 3 as defined in IEC 61508 CAT 4 PLe as defined in ISO 13849 1 Figure 14 Safety Interlocking and Control Via CIP Safety linear and star topology Cat No Studio 5000 Logix Designer Version 1 1 This version or later RSLogix 5000 Software Version 1 EtherNet IP Network 1791ES IB16 21 16 1791ES IB8XOBV4 1732ES IB12XO...

Page 35: ...thout more hardware requirements One DLR network can support as many as 50 nodes A DLR network supports copper connections maximum of 100 m fiber optic connections maximum of 2 km or a mix of copper and fiber Figure 15 Safety Interlocking and Control Via CIP Safety DLR topology Only 1732ES Modules IMPORTANT ThissectionsummarizesaDLRnetwork Toplan configure andmonitorDLR networks see EtherNet IP Em...

Page 36: ...s not work The ring supervisor provides these main functions Manages traffic on the DLR network Collects diagnostic information for the network We recommend that you do the following Configure at least one back up supervisor Configure the desired active ring supervisor with a numerically higher precedence value as compared to the back up supervisors Track the supervisor precedence values for all s...

Page 37: ...r Connector Status Indicators IP Address Switch EtherNet IP Address Label EtherNet IP Connector Network Activity Indicator Functional Earth GND Ethernet removable Port 1 Ethernet Connector Port 1 Network Activity Indicator Module Status Indicator IP Address Switch 3 total I O Connectors Input Power Status Indicator Power Connector power in Functional Earth GND EMC Power Connector power pass thru O...

Page 38: ...38 Rockwell Automation Publication 1791ES UM001G EN P November 2016 Chapter 2 About the Modules Notes ...

Page 39: ... such environments This equipment is supplied as open type equipment for indoor use It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The enclosure must have suitable flame retardant properties to prevent or minimize the sp...

Page 40: ...em enclosure when used in locations consistent with the enclosure type ratings stated in the Specifications section of this publication Subsequent sections of this publication may contain more information regarding specific enclosure type ratings beyond what this product provides that are required to comply with certain product safety certifications In addition to this publication see the followin...

Page 41: ...tion Follow these guidelines when you handle this equipment Touch a grounded object to discharge potential static Wear an approved grounding wriststrap Do not touch connectors or pins on component boards Do not touch circuit components inside the equipment Use a static safe workstation if available Useonlyasoftdryanti staticclothtowipedownequipment Donotuseany cleaning agents Store the equipment i...

Page 42: ... Thinner Follow Wiring Precautions WARNING Connecting and Disconnecting Wiring and Cables When you connect or disconnect the removable terminal block RTB or power cables with field side power applied an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding If you connect or disconnect w...

Page 43: ...ring can lead to loss of safety function ATTENTION Be Aware of Safety Requirements Personnel responsible for the application of safety related programmable electronic systems PES shall be aware of the safety requirements in the application of the system and shall be trained in using the system ATTENTION Electrical Safety Considerations To comply with the CE Low Voltage Directive LVD all connection...

Page 44: ...ulseTestorPower Supply is incorrectly installed in an application where actuators are connected to these Test Output points the actuators are activated when input power is applied To prevent this possibility follow these procedures When installing a module be sure that the module is correctly configured for the application or in the out of box condition before applying input power When replacing a...

Page 45: ... wiring can lead to loss of safety function Do not apply DC voltages exceeding the rated voltages to the module Apply properly specified voltages to the module inputs Applying inappropriate voltages causes the module to fail to perform its specified function which leads to loss of safety functions or damage to the module Neverusetestoutputsassafetyoutputs Testoutputsarenotsafetyoutputs Note that a...

Page 46: ...spacing to the wiring duct or other objects for adequate ventilation and room for wiring Figure 18 Required Spacing for 1791ES IB16 and 1791ES IB8XOBV4 Modules Wiring Duct or Other Object 15 mm 0 6 in Min 35 mm 1 38 in DIN Rail Use horizontal or vertical mounting End Plate Wiring Duct or Other Object 15 mm 0 6 in Min End Plate ...

Page 47: ...9 Required Spacing for 1732ES Modules Wiring Duct or Other Object Use horizontal or vertical mounting Wiring Duct or Other Object 25 4 mm 1 0 in Min To allow for right angle cables 25 4 mm 1 0 in Min To allow for right angle cables 51 mm 2 in Min To allow for right angle cables Wiring Duct or Other Object ...

Page 48: ...ook the module over the top of the DIN rail 3 Rotate the module down until it makes full contact with the DIN rail 4 To secure the module to the rail snap the latches back into place 5 Verify that the module is securely attached to the DIN rail Grounding ATTENTION This product is grounded through the DIN rail to chassis ground Use zinc plated yellow chromate steel DIN rail to assure proper groundi...

Page 49: ...teps to mount the module 1 To lay out the drill locations use the mounting holes in the module as a guide 2 Mark the center of drill location with a pencil or marker 3 Use a center punch to mark the drill locations 4 Use a 4 5 mm 0 177 in drill to make the pilot holes 5 Mount the module with two 8 M4 screws ATTENTION To meet safety and EMC requirement this module must be mounted on a flat conducti...

Page 50: ...ter 3 Install the Module Figure 20 1732ES Module Physical Dimensions 7 39 cm 2 91 in module depth at mounting screw location 1 14 cm 45 in 4 06 cm 1 60 in 2 13 cm 84 in module depth at mounting screw location 7 01 cm 2 76 in 25 83 cm 10 17 in 3 51 cm 1 38 in 3 51 cm 1 38 in ...

Page 51: ...es FunctionalEarthGroundforEthernet The mounting screw at the top of the module is for the complex Ethernet shield grounding features The rectangular shorting bar is held in place by a conductive screw washer combination that connects electrically to the metal shields of the Ethernet connectors internal to the module To ground the Ethernet shields at the module leave the factory installed shorting...

Page 52: ...r1791ES Modules Follow these guidelines when wiring the module For stranded wire install an insulation covered ferrule DIN 46228 4 standard compatible type at the ends before you connect wires Torque screws for the power connector to 0 56 0 79 N m 5 7 lb in Torque screws for the I O connectors to 0 5 0 56 N m 4 5 5 lb in See the Ethernet Design Considerations Reference Manual publication ENET RM00...

Page 53: ... for I O Field Power Pin No Signal 8 No connection 7 No connection 6 Receive data minus 5 No connection 4 No connection 3 Receive data plus 2 Transmit data minus 1 Transmit data plus IMPORTANT Because the I O connector has a structure that helps prevent incorrect wiring make connections at the specified locations that correspond to the terminal numbers Terminal No Signal Terminal No Signal 1 Input...

Page 54: ...h 24V DC 1 Safety outputs 0 1 must be controlled as a pair Safety input 8 20 Safety output 1 1 switch 24V DC common Safety input 9 21 L 24V DC common Test output 8 22 S 24V DC Test output 9 23 Safety output 2 2 switch 24V DC 2 Safety outputs 2 3 must be controlled as a pair Safety input 10 24 Safety output 3 2 switch 24V DC common Safety input 11 muting 25 L 24V DC common Test output 10 26 S 24V D...

Page 55: ... be daisy chained from module to module Pin No Signal 1 Output 24V DC power 1 1 Not required for 1732ES IB16 modules 2 Input 24V DC power 3 Input power common 4 Output power common 1 Description Cat No Mini right angle female to flying leads cord set 889N R4AFC 6F 1 1 Replace 6F 1 8 m 6 ft with 12 3 7 m 12 ft or 20 6 1 m 20 ft for additional standard cable lengths Mini straight female to flying le...

Page 56: ...he module IIPM is the input 24V DC power current required by the module itself with no test output load current ITO is the total test output load current for test outputs N 0 11 IIPDC is the total input 24V DC power current through the female power connector of the module input 24V DC power current for the modules that follow in the daisy chain IIPM can be approximated by dividing the number of wa...

Page 57: ...rent required by the module itself with no safety output load current ISO is the total safety output load current for safety outputs N Modules with bipolar safety outputs enter values only in the even numbered ISO table locations Modules with sourcing only safety outputs enter values in all ISO table locations ISNSO is the total sensor output load current for the Output 24V DC power output pins pi...

Page 58: ...ing with the last module in the daisy chain in this example Module 4 Once IOP is calculated for module 4 it transfers as the IOPDC value for Module 3 This process continues for all modules in the daisy chain As can be seen in the cell with value set in bold the maximum output 24V DC power current through the male power connectors in the daisy chain is 9 02 A This value is less than 10 A so this sy...

Page 59: ... the CE Low Voltage Directive LVD this equipment and all connected I O must be powered from a source compliant with Safety Extra Low Voltage SELV or Protected Extra Low Voltage PELV Pin No Signal 1 Tx 2 Rx 3 Tx 4 Rx 5 Shell Shield Description Cat No M12 D Coded straight to RJ45 patchcord 1585D M4UBJM 2 1 1 Replace 2 2 m 6 6 ft with 1 1 m 3 3 ft 5 5 m 16 4 ft or 10 10 m 32 8 ft for additional stand...

Page 60: ...est out 1 Test out 1 Test out 1 Test out 1 A 2 Safety input 1 Safety input 1 Safety input 1 Safety input 1 Safety input 1 A 3 Input common Input common Input common Input common Input common A 4 Safety input 0 Safety input 0 Safety input 0 Safety input 0 Safety input 0 A 5 Test out 0 Test out 0 Test out 0 Test out 0 Test out 0 B 1 Test out 3 Test out 3 Test out 3 Test out 3 Test out 3 B 2 Safety i...

Page 61: ...ower Test out 13 Output 24V DC power Output 24V DC power G 2 Safety output 1 1 N sinking Safety output 1 3 sourcing Safety input 13 Safety output 5 5 N sinking Safety output 5 7 sourcing G 3 Output power common Output power common Input common Output power common Output power common G 4 Safety output 0 1 P sourcing Safety output 0 3 sourcing Safety input 12 Safety output 4 5 P sourcing Safety outp...

Page 62: ...bout printer compatibility for part number PTLEP 171 593 Description Cat No M12 right angle male to flying leads cordset 889D E5AC 2 1 1 Replace 2 2 m 6 6 ft with 5 5 m 16 4 ft or 10 10 m 32 8 ft for additional standard cable lengths M12 straight male to flying leads cordset 889D M5AC 2 1 M12 right angle male to straight female patchcord 889D F5ACDE 2 2 2 Replace 2 2m 6 6 ft with OM3 0 3 m 1 0 f t...

Page 63: ...at http www rockwellautomation com global literature library overview page and enter SAFETY AT in the search field These publications provide guidance for a specific safety function based on the following Functional requirements Equipment selection Performance level requirements Setup and wiring Configuration Verification and validation plans Calculation of performance level Topic Page Wiring Exam...

Page 64: ...hematic Diagram Safety Category Maximum Performance Level Reset switch No Connect the switch between I0 and T0 T0 must be configured as 24V power supply C Connect the switch between 24V DC and I0 C Single channel safety device Yes Connect the switch between I0 and T0 2 D I0 I1 T0 T1 1 4 5 2 3 1791ES Modules 1732ES Modules 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 I0 I1 T0 ...

Page 65: ...I1 D Table 21 Input Device Connection Methods and Safety Categories Continued Connected Device Test Pulse from Test Output Connection Schematic Diagram Safety Category Maximum Performance Level 1 4 5 2 3 I0 I1 T0 T1 1791ES Modules 1732ES Modules 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 I0 I1 T0 T1 1 4 5 2 3 1791ES Modules 1732ES Modules 1 Test Output 1 2 Input 1 3 Input C...

Page 66: ...Table 21 Input Device Connection Methods and Safety Categories Continued Connected Device Test Pulse from Test Output Connection Schematic Diagram Safety Category Maximum Performance Level OSSD2 OSSD1 1 5 2 3 4 4 3 2 1 24V DC COM OSSD1 OSSD2 PS1 I1 I0 T0 T1 24V DC COM OSSD1 OSSD2 In In PS1 1791ES Modules 1732ES Modules 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 1 Output Pow...

Page 67: ...ES Modules 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 1 Output Power 2 Input Power 3 Input Common 4 Output Common 1 Test Output 3 2 Input 3 3 Input Common 4 Input 2 5 Test Output 2 Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual channel Safety I...

Page 68: ...onfiguration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual Channel Safety Input 0 1 Mode Dual Channel Complementary Dual Channel Safety Input 0 1 Discrepancy Time 100 ms application dependent Safety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output Safety Input 1 Test Source Te...

Page 69: ...Input 5 3 Input Common 4 Input 4 5 Test Output 4 Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Safety Input Safety Input 0 Test Source None Dual Channel Safety Input 0 1 Mode Single Channel Safety Input 1 Safety Input 1 Channel Mode Safety Input Safety Input 1 Test Source None Safety Input 2 Safety Input 2 Channel Mode Safety Input Safety ...

Page 70: ...2 3 4 PS1 User 24VDC Power Supply L1 External Muting Lamp 1791ES Modules 1732ES Modules 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 1 Output Power 2 Input Power 3 Input Common 4 Output Common 1 Test Output 3 2 Input 3 3 Input Common 4 Input 2 5 Test Output 2 Controller Configuration Parameter Name Configuration Setting Test Output 3 Test Output 3 Mode Muting Lamp Output ...

Page 71: ...Modules 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 1 Output Power 2 Input Power 3 Input Common 4 Output Common 1 Test Output 3 2 Input 3 3 Input Common 4 Input 2 5 Test Output 2 Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input 0 Channel Mode Test Pulse from Test Output Safety Input 0 Test Source Test Output 0 Dual channel Safety Inpu...

Page 72: ...pply L1 Lamp S1 Switch 1732ES Modules 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 1 Output Power 2 Input Power 3 Input Common 4 Output Common 1791ES Modules Controller Configuration Parameter Name Configuration Setting Safety Input 1 Safety Input 1 Channel Mode Standard Input Safety Input 1 Test Source None Dual channel Safety Input 0 1 Mode Single Channel Test Output 0 Test...

Page 73: ...onnection of devices directly to 24V DC 0V DC or ground is strictly prohibited In In FE I0 I1 T0 T1 I2 I3 T2 T3M PS1 FE O0 P O1 M L S O2 P O3 M L S Out Out PS2 K2 K1 K1 K2 M k2 K1 1 5 2 3 1 5 2 3 4 4 4 3 2 1 PS1 PS2 K1 K2 M K2 K1 k2 K1 PS1 PS2 User 24VDCPowerSupply One power supply can be used for both input and output power 1791ES Modules 1732ES IB12XOBV2 Module 1 Test Output 1 2 Input 1 3 Input ...

Page 74: ...3 2 1 PS1 PS2 PS1 PS2 User 24VDCPowerSupply One power supply can be used for both input and output power 1732ES IB12XOB4 Module 1 Test Output 1 2 Input 1 3 Input Common 4 Input 0 5 Test Output 0 1 Output Power 2 Input Power 3 Input Common 4 Output Common 1 Out 24V DC 2 Out 1 3 Out Common 4 Out 0 5 Out Common Controller Configuration Parameter Name Configuration Setting Safety Input 0 Safety Input ...

Page 75: ...1 Example Network Address Topic Page Add Modules to the I O Configuration Tree 77 Configure the Module Properties 79 Configure the Safety Connections 86 Configure the Module Inputs 88 Configure the Test Outputs 90 Configure the Module Outputs 91 Save and Download the Module Configuration 92 WARNING When you change switch settings while power is on an electrical arc can occur This could cause an ex...

Page 76: ...ress Bootstrap Protocol Dynamic Host Configuration Protocol BOOTP DHCP server RSLinx Classic software Studio 5000 Logix Designer application Apply two labels to the module to identify the IP address of the module For more information on how to configure the module with these tools see the EtherNet IP Communication Modules in 5000 Series Systems User Manual publication ENET UM004 ATTENTION Set a su...

Page 77: ...n your programming software project follow these guidelines 1 From the I O Configuration tree right click the Ethernet bridge as shown in the figure and choose New Module 2 Uncheck the Module Type Category Filters box 3 Scroll down through the list and check Safety The Select Module dialog box displays a list of safety modules and controllers 4 Select the required safety module from the list ...

Page 78: ...ion Publication 1791ES UM001G EN P November 2016 Chapter 5 Configure the I O Modules This example uses the 1732ESIB12XOB4 module 5 To add the module to your configuration click Create A list of safety modules appears here ...

Page 79: ...ck the module such as the 1791ES IB8XOBV4 module to see the Module Properties dialog box 2 Type a unique name for the module 3 If desired type a description Note the safety network number SNN In most cases you can use the default that is provided by the programming software For a detailed explanation of the safety network number SNN see the GuardLogix Controller Systems Safety Reference Manual tha...

Page 80: ... 3 Check the checkbox to indicate that this module and the controller communicate through NAT devices 4 Type the actual module address If you configured the IP address with the rotary switches this address is the address that you set on the module 5 Click OK Change the Module Definition Click Change to open the Module Definition dialog box where you can select values to configure what data and sta...

Page 81: ...oose from these options Safety Creates these tags for the target module RunMode Module mode ConnectionFaulted Communication status Safety Data Safety inputs from module Safety Readback This selection is not available for input only safety modules Safety Readback creates both safety and readback tags Readback indicates the presence of 24V on the output terminal ...

Page 82: ...tusOptions Choose from these options None No status tags only data for the inputs Point Status Muting A muting status tag for test output with muting output capability with point status for each input and output point IMPORTANT Status data is not SIL 3 data Do not use status data to control a SIL 3 safety output ...

Page 83: ...as a fault this bit goes LO 1 One BOOL tag represents an AND of the status bits for all output points 1 A muting status tag for test output T3 T7 for 1791ES IB8XOBV4 1732ES IB8XOB8 and 1732ES IB8XOBV4 modules T3 T7 T11 T15 for 1791ES IB16 and 1732ES IB16 modules and T3 T7 T11 for 1732ES IB12XOB4 and 1732ES IB12XOBV2 modules 1 When using combined status use Explicit Messaging to read individual poi...

Page 84: ...ad but no outputs are written Safety Creates the safety tags shown here and enables the safety outputs for use in the safety task Test Creates these tags and enables the test outputs on the module These outputs are standard outputs and must not be used for safety purposes Combined Creates these tags and enables all module outputs safety and test IMPORTANT The standard outputs on the module must no...

Page 85: ...rcuits All circuits are normal 1 An error has been detected in one or more output circuits 0 Individual Safety Output Status SAFETY Indicates the status of each safety output circuit Normal 1 Fault Alarm 0 Muting Lamp Status SAFETY Indicates the status when a test output is configured as a muting lamp output Normal 1 Fault Alarm 0 Safety Output Monitor STANDARD Monitors the outputs of the safety o...

Page 86: ...h the need The smallest input RPI allowed is 6 ms Small RPIs consume network bandwidth and can cause nuisance trips because other devices cannot get access to the network As an example a safety input module with only E stop switches connected to it generally can work well with settings of 50 100 ms An input module with a light curtain guarding a hazard can need the fastest response that is possibl...

Page 87: ...I O safety network number GuardLogix slot number GuardLogix safety network number Path from GuardLogix controller to Guard I O module Configuration signature If any of these items change the connection between the GuardLogix controller and the Guard I O module is lost and the yellow yield in the project tree appears Reset ownership to re establish the connection by using this procedure 1 Open the ...

Page 88: ...inthediscrepancytimeora fault is generated Dual channel Complementary Inputs are treated as a dual channel pair The channels must disagree be opposite within the discrepancy time or a fault is generated Input Point Mode Not Used The input is disabled It remains logic 0 if 24V is applied to the input terminal Safety Test Pulse Pulsetestingisperformedonthisinputcircuit Atestsourceonthemodule mustbe ...

Page 89: ...Safety Input Parameters table for additional information Not Used Safety input channel is disabled Safety Pulse Test Safety input is configured for pulse test operation Safety The safety input is used with a safety field device Safety Input Error Latch Time 0 65 530 ms in increments of 10 ms Default is 1000 ms The purpose for latching input errors is to make sure that intermittent faults that can ...

Page 90: ... the dialog box Configure the Test Outputs Table 24 provides information for configuring the test outputs Follow these steps to configure the test outputs 1 Click the Test Outputs tab Table 24 Configuring Test Outputs Parameter Name Value Description Default Test Output Mode Not Used The test output is disabled Not Used Standard The output point is enabled for use by the GuardLogix controller Puls...

Page 91: ... and the 1732ES IB8XOBV4 module treat the outputs as a pair It always sets them HI to LO as a matched pair Safety logic must set both of these outputs ON or OFF simultaneously or the module declares a channel fault Dual channel Single The1732ES IB12XOB4modulecanbeconfiguredwiththeoutputstreatedassinglechannels Bothchannelsof an output pair are set to either Single or Dual Point Mode Not Used The o...

Page 92: ...ership is based on the following items Guard I O EtherNet IP address Guard I O safety network number GuardLogix slot number GuardLogix safety network number Path from GuardLogix controller to Guard I O module Configuration signature If any of these items change the connection between the GuardLogix controller and the Guard I O module is lost and the yellow yield in the project tree appears Reset o...

Page 93: ...duplicate module numbers do not compromise communication between the correct safety devices Manually Set the Safety Network Number The following statement applies if a safety signature exists The POINT Guard I O module must have a proper SNN node number identification that matches the module within the safety controller project before it can receive its configuration To keep integrity the SNN sett...

Page 94: ...inhibit the module connection before you reset ownership To inhibit the module 1 Right click the module and choose Properties 2 Click the Connection tab 3 Check the inhibit module checkbox 4 Click Apply and then OK Follow these steps to reset the module to its out of box configuration when online 1 Right click the module and choose Properties 2 Click the Safety tab 3 Click Reset Ownership Replace ...

Page 95: ...he GuardLogix controller only automatically configures the replacement CIP Safety I O device if the following is true The device already has the correct safety network number The device electronic keying is correct The node or IP address is correct For detailed information see the appropriate GuardLogix Safety Reference Manual which is listed in the Additional Resources on page 10 Configure Always...

Page 96: ...ty control system are being relied upon to maintain SIL 3 make sure that the controller s Configure Always feature is disabled It is your responsibility to implement a process to make sure proper safety functionality is maintained during device replacement ATTENTION Donotplaceanydevicesintheout of boxconditiononanyCIP Safety network when the Configure Always feature is enabled except while followi...

Page 97: ...1ES Module Status Indicators See Figure 34 and Table 26 Table 33 for information on the 1732ES module status indicators 24V DC Input Power Indicator Module Status Indicator Configuration Lock Indicator 24V DC Output Power Indicator only 1791ES IB8XOBV4 modules I0 I15 Safety Input Status Indicator T0 T15 Test Output Status Indicator 00 07 Safety Output Status Indicator only 1791ES IB8XOBV4 module N...

Page 98: ...severe input power overvoltage 1 Apply power to this section Apply power that is within specifications to this section 2 Solid green Normal operation The applied voltage is within specifications None Solid yellow Input power out of specification The input power is out of specification Check your connectors wiring and voltages 1 This description applies to only the 1732ES modules 2 This recommended...

Page 99: ...stablished state ThemodulehasacquiredanIPaddress butnoconnections are established Verify your network and module configuration Solid green Module online with connections in established state The module is operating normally None Flashing red One or more I O connections in timed out state The module detected a recoverable network fault Verify your network and module configuration User initiated fir...

Page 100: ... andverify your configuration for the partner circuit If no problem found replace module Table 33 Safety Output Status Indicator only 1732ES and 1791ES IB8XOBV4 Modules State Status Description Recommended Action Off Safety output off The safety output is off or the channel is configured for not used Turn on the safetyoutput or reconfigure the channel if desired Solid yellow Safety output on The s...

Page 101: ... diagnostic status information from the modules You can implicitly obtain individual point status of the Guard I O module from the Module Definition dialog box by choosing Pt Status from the Input Status pull down menu Topic Page Get Status Messages from 1791ES IB8XOBV4 Modules 102 Get Status Messages from 1791ES IB16 Modules 107 Get Status Messages from 1732ES Modules 112 I O Data Supported by Ea...

Page 102: ... the Module Definition dialog box by choosing Combined Status from the Input Status pull down menu If the Combined Status changes use Explicit Messaging to obtain the point level status Get Status Messages from 1791ES IB8XOBV4 Modules Follow these steps to get status messages from 1791ES IB8XOBV4 modules 1 In the Module Definition dialog box from the Input Status pull down menu choose Combined Sta...

Page 103: ...Status and CombinedOutputStatus bits to detect if one or more of the I O points on the module have a fault If any input or output status bit goes to a value of 0 0 error 1 no error use the CombinedInputStatus and CombinedOutputStatus bits to condition your MSG rungs as follows The second rung can be used to read the status on mode transition and once a fault is detected continue reading until the ...

Page 104: ...Bit 3 Bit 2 Bit 1 Bit 0 354 852 Safety and standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 2 Safety Output 7 Status Safety Output 6 Status ...

Page 105: ...UM001G EN P November 2016 105 Get Diagnostic Status from Modules by Using Explicit Messaging Appendix A Figure 36 Instance 852 Communication Tab 5 From the top of the Message Configuration dialog box choose Tag Figure 37 Instance 852 Tag Tab ...

Page 106: ...dule the data appears in the MSGdata tags as shown in Figure 38 Figure 38 Instance 852 MSGdata Tags The first 32 bits of the instance are in MSGdata 0 0 31 and the final 8 bits are in MSGdata 1 0 7 These 40 bits must be mapped according to Instance 852 An easy method to do this mapping is to create a user defined tag UDT for Instance 852 Once complete it appears as shown in Figure 39 Figure 39 Ins...

Page 107: ...ES IB16 modules 1 In the Module Definition dialog box from the Input Status pull down menu choose Combined Status This selection creates a three byte input assembly as shown for the 1791ES IB16 module 2 Use the CombinedInputStatus bit to detect if one or more of the I O points on the module have a fault If any input status bits go to a value of 0 0 bad 1 good use an explicit message to determine w...

Page 108: ...ead the status on mode transition and once a fault is detected continue reading until the fault is corrected Place these rungs in the standard task Figure 40 Figure 44 show the MSG instruction parameters for to read Instance 869 from the 1791ES IB16 module See Appendix C of this manual for a layout of possible instances Figure 40 Instance 869 Configuration Tab Configuration ...

Page 109: ...1 Safety Input 15 Safety Input 14 Safety Input 13 Safety Input 12 Safety Input 11 Safety Input 10 Safety Input 9 Safety Input 8 2 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 3 SafetyInput15 Status SafetyInput14 Status SafetyInput13 Status SafetyInput12 Status SafetyIn...

Page 110: ...s from Modules by Using Explicit Messaging 5 From the top of the Message Configuration dialog box click Tag Figure 42 Instance 869 Tag Tab When the explicit message reads the data from the 1791ES IB16 module the data appears in the MSGdata tags as shown in Figure 43 Figure 43 Instance 869 MSGdata Tags ...

Page 111: ...ging Appendix A The first 32 bits of the instance are in IB16MSGdata 0 0 31 and the final 24 bits are in IB16MSGdata 1 0 23 Map these 56 bits according to Instance 869 An easy method to do this mapping is to create a user defined tag UDT for Instance 869 Once complete it appears as shown in Figure 44 Figure 44 Instance 869 UDT ...

Page 112: ...sages from 1732ES modules 1732ES IB12XOB4 Modules 1 In the Module Definition dialog box from the Input Status pull down menu choose Combined Status This selection creates a three byte input assembly as shown for the 1732ES IB12XOB4 modules 2 Use the CombinedInputStatus and CombinedOutputStatus bits to detect if one or more of the I O points on the module have a fault TIP The process is identical f...

Page 113: ...CombinedInputStatus bit is shown Create similar rungs by using the CombinedOutputStatus bit instead of the CombinedInputStatus bit The second rung can be used to read the status on mode transition and once a fault is detected continue reading until the fault is corrected Place these rungs in the standard task Figure 45 Figure 49 show the MSG instruction parameters to read Instance 860 from the 173...

Page 114: ...4 Bit 3 Bit 2 Bit 1 Bit 0 35C 860 Safety and standard 0 Safety Input 7 Safety Input6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 SafetyInput3 Status SafetyInput2 Status SafetyInput1 Status SafetyInput0 Status Safety Input 11 Safety Input 10 Safety Input 9 Safety Input8 2 Safety Input 11 Status Safety Input 10 Status SafetyInput9 Status SafetyInput8 S...

Page 115: ... by Using Explicit Messaging Appendix A 5 From the top of the Message Configuration dialog box click Tag Figure 47 Instance 860 Tag Tab When the explicit message reads the data from the 1732ES IB12XOB4 modules the data appears in the MSGdata tags as shown in Figure 48 Figure 48 Instance 860 MSGdata Tags ...

Page 116: ...it Messaging The first 32 bits of the instance are in IB12XOB4MSGdata 0 0 31 and the final 8 bits are in IB12XOB4MSGdata 1 0 7 Map these 40 bits according to Instance 860 An easy method to do this mapping is to create a user defined tag UDT for Instance 860 Once complete it appears as shown in Figure 49 Figure 49 Instance 860 UDT ...

Page 117: ...us pull down menu choose Combined Status This selection creates a three byte input assembly as shown for the 1732ES IB12XOBV2 modules 2 Use the CombinedInputStatus and CombinedOutputStatus bits to detect if one or more of the I O points on the module have a fault If any input or output status bits go to a value of 0 0 bad 1 good use the CombinedInputStatus and CombinedOutputStatus bits to conditio...

Page 118: ...atus bit instead of the CombinedInputStatus bit The second rung can be used to read the status on mode transition and once a fault is detected continue reading until the fault is corrected Place these rungs in the standard task Figure 50 Figure 54 show the MSG instruction parameters to read Instance 860 from the 1732ES IB12XOBV2 module See Appendix C of this manual for a layout of possible instanc...

Page 119: ...Bit 3 Bit 2 Bit 1 Bit 0 35C 860 Safety and standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status Safety Input 11 Safety Input 10 Safety Input 9 Safety Input 8 2 SafetyInput11 Status SafetyInput10 Status Safety Input 9 Status Safety I...

Page 120: ...rom Modules by Using Explicit Messaging 5 From the top of the Message Configuration dialog box click Tag Figure 52 Instance 860 Tag Tab When the explicit message reads the data from the 1732ESIB12XOBV2 modules the data appears in the MSGdata tags as shown in Figure 53 Figure 53 Instance 860 MSGdata Tags ...

Page 121: ... Appendix A The first 32 bits of the instance are in IB12XOBV2MSGdata 0 0 31 and the final 8 bits are in IB12XOBV2MSGdata 1 0 7 Map these 40 bits according to Instance 860 An easy method to do this mapping is to create a user defined tag UDT for Instance 860 Once complete it appears as shown in Figure 54 Figure 54 Instance 860 UDT ...

Page 122: ...s a three byte input assembly as shown here 2 Use the CombinedInputStatus and CombinedOutputStatus bits to detect if one or more of the I O points on the module have a fault If any input or output status bits go to a value of 0 0 bad 1 good use the CombinedInputStatus and CombinedOutputStatus bits to condition your MSG rungs as follows Only use of the CombinedInputStatus bit is shown Create simila...

Page 123: ...used to read the status on mode transition and once a fault is detected continue reading until the fault is corrected Place these rungs in the standard task Figure 55 Figure 60 show the MSG instruction parameters to read Instance 821 from the 1732ES IB16 module See Appendix C of this manual for a layout of possible instances Figure 55 Instance 821 Configuration Tab ...

Page 124: ... Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 335 821 Safety and standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 Safety Input 15 Safety Input 14 Safety Input 13 Safety Input 12 Safety Input 11 Safety Input 10 Safety Input 9 Safety Input8 2 SafetyInput7 Status SafetyInput6 Status SafetyInput5 Status SafetyInput4 Status Safe...

Page 125: ...les by Using Explicit Messaging Appendix A 5 From the top of the Message Configuration dialog box click Tag Figure 58 Instance 821 Tag Tab When the explicit message reads the data from the 1732ES IB16 module the data appears in the MSGdata tags as shown in Figure 59 Figure 59 Instance 821 MSGdata Tags ...

Page 126: ...plicit Messaging The first 32 bits of the instance are in IB16MSGdata 0 0 31 and the final 8 bits are in IB16MSGdata 1 0 7 Map these 40 bits according to Instance 821 An easy method to do this mapping is to create a user defined tag UDT for Instance 821 Once complete it appears as shown in Figure 60 Figure 60 Instance 821 UDT ...

Page 127: ...tus and CombinedOutputStatus bits to detect if one or more of the I O points on the module have a fault If any input or output status bits go to a value of 0 0 bad 1 good use the CombinedInputStatus and CombinedOutputStatus bits to condition your MSG rungs as follows Only use of the CombinedInputStatus bit is shown Create similar rungs by using the CombinedOutputStatus bit instead of the CombinedI...

Page 128: ...atus from Modules by Using Explicit Messaging Place these rungs in the standard task Figure 61 Figure 65 show the MSG instruction parameters to read Instance 852 from the 1732ES IB8XOB8 module See Appendix C of this manual for a layout of possible instances Figure 61 Instance 852 Configuration Tab ...

Page 129: ...Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 354 852 Safety and standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 SafetyInput7 Status SafetyInput6 Status SafetyInput5 Status SafetyInput4 Status SafetyInput3 Status SafetyInput2 Status SafetyInput1 Status SafetyInput0 Status 2 SafetyOutput 7 Status SafetyOutpu...

Page 130: ...s by Using Explicit Messaging 5 From the top of the Message Configuration dialog box click Tag to see this dialog box Figure 63 Instance 852 Tag Tab When the explicit message reads the data from the 1732ES IB8XOB8 module the data appears in the MSGdata tags as shown in Figure 64 Figure 64 Instance 852 MSGdata Tags ...

Page 131: ...ng Appendix A The first 32 bits of the instance are in IB8XOB8MSGdata 0 0 31 and the final 8 bits are in IB8XOB8MSGdata 1 0 7 Map these 40 bits according to Instance 852 An easy method to do this mapping is to create a user defined tag UDT for Instance 852 Once complete it appears as shown in Figure 65 Figure 65 Instance 852 UDT ...

Page 132: ...atus and CombinedOutputStatus bits to detect if one or more of the I O points on the module have a fault If any input or output status bits go to a value of 0 0 bad 1 good use the CombinedInputStatus and CombinedOutputStatus bits to condition your MSG rungs as follows Only use of the CombinedInputStatus bit is shown Create similar rungs by using the CombinedOutputStatus bit instead of the Combined...

Page 133: ... 66 Figure 70 show the MSG instruction parameters to read Instance 852 from the 1732ES IB8XOBV4 module See Appendix C of this manual for a layout of possible instances Figure 66 Instance 852 Configuration Tab From the top of the Message Configuration dialog box choose the Communication tab This dialog box requires the path to the module Click Browse to go to the module that the MSG reads ...

Page 134: ...put 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 SafetyInput7 Status SafetyInput6 Status SafetyInput5 Status SafetyInput4 Status SafetyInput3 Status SafetyInput2 Status SafetyInput1 Status SafetyInput0 Status 2 SafetyOutput 7 Status SafetyOutput 6 Status SafetyOutput 5 Status SafetyOutput 4 Status SafetyOutput 3 Status SafetyOutput 2 ...

Page 135: ...Explicit Messaging Appendix A From the top of the Message Configuration dialog box click Tag to see this dialog box Figure 68 Instance 852 Tag Tab When the explicit message reads the data from the 1732ES IB8XOBV4 module the data appears in the MSGdata tags as shown in Figure 69 Figure 69 Instance 852 MSGdata Tags ...

Page 136: ...ng to Instance 852 An easy method to do this mapping is to create a user defined tag UDT for Instance 852 Once complete it appears as shown in Figure 70 Figure 70 Instance 852 UDT I O Data Supported by Each Module Table 41 shows a summary of default I O data by module Table 41 Default I O Data Module Cat No Safety Connection Assembly Instance hex 1791ES IB16 Safety 225 and 23 1791ES IB8XOBV4 Safet...

Page 137: ... and 22 1732ES IB8XOBV4 Safety 204 and 22 Table 42 1791ES IB8XOBV4 Modules Input Data Input Status Assembly Instance Safety None 204 1 1 The default Assembly Instance Point Status Muting 334 Combined Status Muting 324 Safety Readback Point Status Muting 354 Point Status Muting Test Output 374 Output Data Assembly Instance Safety 234 1 Test 22 Combined 2C4 None C7 Table 43 1791ES IB16 Modules Input...

Page 138: ... 233 1 Test 25 Combined 3C4 None C7 Table 45 1732ES IB12XOBV4 Input Data Input Status Assembly Instance Safety None 20C 1 1 The default Assembly Instance Point Status Muting 34C Combined Status Muting 32C Safety Readback Point Status Muting 35C Point Status Muting Test Output 37C Output Data Assembly Instance Safety 233 1 Test 25 Combined 3C4 None C7 Table 46 1732ES IB16 Modules Input Data Input S...

Page 139: ...mbined Status Muting 324 Safety Readback Point Status Muting 354 Point Status Muting Test Output 374 Output Data Assembly Instance Safety 234 1 Test 22 Combined 2C4 None C7 Table 48 1732ES IB8XOB8 Modules Input Data Input Status Assembly Instance Safety None 204 1 1 The default Assembly Instance Point Status Muting 344 Combined Status Muting 324 Safety Readback Point Status Muting 354 Point Status...

Page 140: ...s Safety Out Status OutputStatus Safety Output 0 Monitor Pt00Readback Safety Output 7 Monitor Pt07Readback Test Output 0 Status Pt00TestOutputStatus Test Output 15 Status Pt15TestOutputStatus Table 50 Input Data 1791ES IB8XOBV4 Modules Instance Hex decimal Connection Type Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 204 516 Safety and standard 0 Safety Input 7 Safety Input 6 Safety Input 5...

Page 141: ...1 Safety Output 7 Status Safety Output 6 Status Safety Output 5 Status Safety Output 4 Status Safety Output 3 Status Safety Output 2 Status Safety Output 1 Status Safety Output 0 Status 2 Test Output 7 Status Test Output 6 Status Test Output 5 Status Test Output 4 Status Test Output 3 Status Test Output 2 Status Test Output 1 Status Test Output 0 Status 3 Reserved Reserved Input Power Error 1 Outp...

Page 142: ...12 Safety Input 11 Safety Input 10 Safety Input 9 Safety Input 8 2 Safety Input 7 Status Safety Input 6 Status Safety Input 5 Status Safety Input 4 Status Safety Input 3 Status Safety Input 2 Status Safety Input 1 Status Safety Input 0 Status 3 Safety Input 15 Status Safety Input 14 Status Safety Input 13 Status Safety Input 12 Status Safety Input 11 Status Safety Input 10 Status Safety Input 9 St...

Page 143: ... output signifies a test output configured as a standard output Table 53 Output Data 1791ES IB16 Modules Instance Hex decimal Connection Type Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 23 35 Safety and standard 0 Standard Output 7 Standard Output 6 Standard Output 5 Standard Output 4 Standard Output 3 Standard Output 2 Standard Output 1 Standard Output 0 1 Standard Output 15 Standard Out...

Page 144: ...afety Input 12 Safety Input 11 Safety Input 10 Safety Input 9 Safety Input8 2 SafetyInput7 Status SafetyInput6 Status SafetyInput5 Status SafetyInput4 Status SafetyInput3 Status SafetyInput2 Status SafetyInput1 Status SafetyInput0 Status 3 Safety Input 15 Status Safety Input 14 Status Safety Input 13 Status Safety Input 12 Status Safety Input 11 Status Safety Input 10 Status SafetyInput9 Status Sa...

Page 145: ... Status Muting Lamp 3 Status 354 852 Safety and standard 0 Safety Input 7 Safety Input 6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 SafetyInput7 Status SafetyInput6 Status SafetyInput5 Status SafetyInput4 Status SafetyInput3 Status SafetyInput2 Status SafetyInput1 Status SafetyInput0 Status 2 SafetyOutput 7 Status SafetyOutput 6 Status SafetyOutput ...

Page 146: ...8 2 Safety Input 11 Status Safety Input 10 Status SafetyInput9 Status SafetyInput8 Status SafetyInput7 Status SafetyInput6 Status SafetyInput5 Status SafetyInput4 Status 301 769 Only standard 0 Reserved Reserved Reserved Reserved Reserved Reserved OutputPower Error Input Power Error 32C 812 Safety and standard 0 Safety Input 7 Safety Input6 Safety Input 5 Safety Input 4 Safety Input 3 Safety Input...

Page 147: ... Safety Input 3 Safety Input 2 Safety Input 1 Safety Input 0 1 SafetyInput3 Status SafetyInput2 Status SafetyInput1 Status SafetyInput0 Status Safety Input 11 Safety Input 10 Safety Input 9 Safety Input8 2 Safety Input 11 Status Safety Input 10 Status SafetyInput9 Status SafetyInput8 Status SafetyInput7 Status SafetyInput6 Status SafetyInput5 Status SafetyInput4 Status 3 SafetyOutput 3 Monitor Saf...

Page 148: ... 3 Safety Output 2 Safety Output 1 Safety Output 0 2C4 708 Safety and standard 0 Safety Output 7 Safety Output 6 Safety Output 5 Safety Output 4 Safety Output 3 Safety Output 2 Safety Output 1 Safety Output 0 1 Standard Output 7 Standard Output 6 Standard Output 5 Standard Output 4 Standard Output 3 Standard Output 2 Standard Output 1 Standard Output 0 Table 60 Output Data 1732ES IB12XOBV2 and 173...

Page 149: ...or 05 Errorintheotherdualchannel input Table 62 Reading the Cause of the Safety Output Error Explicit Message Service Function Command hex Response hex Service Code Class ID Instance ID Attribute ID Data Size Safety output cause of error fault information Getattribute single Reads the cause for the status bit 1 n specified by the Instance ID turning OFF 0E 3B 01 n 6E 0 No error 01 Configuration in...

Page 150: ... error Get attribute single Reads whether hold or clear is set as the output state after a communication error for a test output specified by the instance ID The setting can be read for a specified number of points OE 09 01 08 05 1 byte 00 Clear 01 Hold Setting for output state hold or clear aftercommunication error Set attribute single Setswhetherholdorclearas the output status after a communicat...

Page 151: ...values must be calculated for the devices within the system to comply with the SIL level required for application You are responsible for following the requirements of ISO 13849 1 2008 to assess performance levels in your safety system Functionally test every I O module by individually toggling each input point and verify that the controller detects it within the proof test interval Additionally i...

Page 152: ... Figure 24 PFD vs Proof Test Interval 1791ES IB8XOBV4 Single Channel Inputs Figure 25 PFD vs Proof Test Interval 1791ES IB8XOBV4 Dual Channel Inputs Figure 26 PFD vs Proof Test Interval 1791ES IB8XOBV4 Dual Channel Outputs Figure 27 PFD vs Proof Test Interval 1791ES IB16 Single Channel Inputs ...

Page 153: ...s Figure 29 PFD vs Proof Test Interval 1732ES IB12XOBV2 1732ES IB12XOB4 1732ES IB8XOBV4 1732ES IB8XOB8 1732ES IB16 Single Channel Inputs Figure 30 PFD vs Proof Test Interval 1732ES IB12XOBV2 1732ES IB12XOB4 1732ES IB8XOBV4 1732ES IB8XOB8 1732ES IB16 Dual Channel Inputs Figure 31 PFD vs Proof Test Interval 1732ES IB12XOBV2 1732ES IB8XOBV4 Dual Channel Outputs ...

Page 154: ...FD vs Proof Test Interval 1732ES IB12XOB4 1732ES IB8XOB8 Single Channel Outputs 1 Figure 33 PFD vs Proof Test Interval 1732ES IB12XOB4 1732ES IB8XOB8 Dual Channel Output 1 Single channel output mode is only valid for applications with Process Safety Times 600msec OR with Demand Rates 1 Demand per Minute ...

Page 155: ...791ES IB8XOBV4 Dual Channel Outputs 1 8760 1 38E 06 3 38E 10 2 17520 2 76E 06 5 43800 6 95E 06 10 87600 1 41E 05 20 175200 2 89E 05 1791ES IB16 Single Channel Inputs 1 8760 2 80E 05 6 40E 09 3 309E 06 34 48 2 17520 5 60E 05 5 43800 1 40E 04 10 87600 2 80E 04 20 175200 5 60E 04 1791ES IB16 Dual Channel Inputs 1 8760 1 10E 06 2 60E 10 2 17520 2 20E 06 5 43800 5 50E 06 10 87600 1 10E 05 20 175200 2 2...

Page 156: ...95E 04 20 175200 5 91E 04 1732ES IB12XOB4 Dual Channel Outputs 1 8760 5 62E 07 1 38E 10 2 17520 1 13E 06 5 43800 2 84E 06 10 87600 5 75E 06 20 175200 1 18E 05 1732ES IB8XOBV4 Single Channel Inputs 1 8760 2 32E 06 5 38E 10 6 896E 06 16 55 2 17520 4 63E 06 5 43800 1 16E 05 10 87600 2 33E 05 20 175200 4 69E 05 1732ES IB8XOBV4 Dual Channel Inputs 1 8760 5 51E 07 1 35E 10 2 17520 1 11E 06 5 43800 2 78E...

Page 157: ...E 06 5 43800 1 16E 05 10 87600 2 33E 05 20 175200 4 69E 05 1732ES IB16 Dual Channel Inputs 1 8760 5 51E 07 1 35E 10 2 17520 1 11E 06 5 43800 2 78E 06 10 87600 5 64E 06 20 175200 1 16E 05 1 Single channel output mode is only valid for applications with Process Safety Times 600msec OR with Demand Rates 1 Demand per Minute 2 Mission time for all modules is 20 years 3 Calculated based on ISA TR 84 met...

Page 158: ...0E 07 2 7190E 07 5 8410E 10 Dual Channel Inputs 3 0730E 07 3 0730E 07 2 0350E 10 Single ChannelOutputs 2 2 8910E 07 2 2 8910E 07 2 6 4630E 09 2 Dual Channel Outputs 3 5140E 07 3 5140E 07 2 0660E 10 1732ES IB16 Single Channel Inputs 2 7190E 07 2 7190E 07 5 8410E 10 Dual Channel Inputs 3 0730E 07 3 0730E 07 2 0350E 10 1 These failure rates assume that a module s inputs or outputs are represented by ...

Page 159: ...dual channel Normal when both channels are ON or OFF Dual channel Complementary Use as dual channel Normal when one channel is ON and the other channel is OFF Input Point Mode Not Used External input device is not connected Safety Test Pulse Use with a contact output device and in combination with a test output By using this setting short circuits between input signal lines and the power supply po...

Page 160: ... and T7 1791ES IB16 1732ES IB16modules T3 T7 T11 and T15 1732ES IB12XOBV2 1732ES IB12XOB4 modules T3 T7 and T11 An indicator is connected and turned ON to detect broken lines in an external indicator Table 70 Safety Output Parameters Parameter Name Value Description Default Output Point Mode Not Used An external output device is not connected Not Used Safety When the output is ON the test pulse is...

Page 161: ...ge on state input min 11V DC Current on state input min 3 3 mA Voltage off state input max 5V DC Current off state max 1 3 mA IEC 61131 2 input type Type 3 Pulse test output Output type Current sourcing Pulse test output current 0 7 A per output 8 A total module at 40 C 104 F 6 A total module at 60 C 140 F for 1791ES IB8XOBV4 seeProduct temperature versus current derating 8 A total module at 60 C ...

Page 162: ...cross circuit fault detection Short circuit protection Electronic Aggregate current of module 8 A at 40 C 104 F 6 A at 60 C 140 F see product temperature versus current derating Pilot duty rating 2 5 A inrush for 1791ES IB8XOBV4 module Number of outputs 4 dual channel 1 Includes the presence of one P stuck high or M stuck low short Table 71 1791ES IB16 and 1791ES IB8XOBV4 Modules Technical Specifi...

Page 163: ...6 and 1791ES IB8XOBV4 Modules General Continued Attribute Value 8 A 7 A 6 A 20 C 4 F Product Temperature Versus Current Derating combined current from both input and output supplies 40 C 50 C 60 C 104 F 122 F 140 F Table 73 1732ES IB16 1732ES IB8XOB8 1732ES IB8XOBV4 1732ES IB12XOB4 and 1732ES IB12XOBV2 Modules Technical Specifications Attribute Value Safety input Inputs type Current sinking Voltag...

Page 164: ...s 2 pairs 1732ES IB8XOB8 module 8 sourcing outputs 1732ES IB8XOBV4 module 8 bipolar outputs 4 pairs Sensorpoweroutput currentrating pins1 3 and5ofeach output signal I O connector 2 A max per point at 40 C 104 F 1 A max per point at 55 C 131 F See Product temperature versus sensor power current derating per pin on page 165 1 Includes the presence of one sourcing output stuck high or sinking output ...

Page 165: ... 2 on signal ports 2 on power ports 2 on communication ports Weight approx 786 g 1 73 lb Dimensions HxWxD approx 70 x 259 x 69mm 2 8 x 10 2 x 2 7 in without cables 1 Use this Conductor Category information for planning conductor routing See Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Table 74 1732ES IB16 1732ES IB8XOB8 1732ES IB8XOBV4 1732ES IB12XOB4 and 1732ES IB12X...

Page 166: ...EC 60068 2 27 Test Ea Unpackaged Shock 50 g Emissions IEC 61000 6 4 ESD immunity IEC 61000 4 2 8 kV contact discharges 10 kV air discharges Radiated RF immunity IEC 61000 4 3 10V m with 1 kHz sine wave 80 AM from 80 2000 MHz 10V m with 200 Hz 50 Pulse 100 AM at 900 MHz 10V m with 200 Hz 50 Pulse 100 AM at 1890 MHz 3V m with 1 kHz sine wave 80 AM from 2000 2700 MHz Conducted RF immunity IEC 61000 4...

Page 167: ...ating IEC 60068 2 27 Test Ea Unpackaged Shock 30 g Shock nonoperating IEC 60068 2 27 Test Ea Unpackaged Shock 50 g Emissions IEC 61000 6 4 ESD immunity IEC 61000 4 2 4 kV contact discharges 10 kV air discharges Radiated RF immunity IEC 61000 4 3 10V m with 1 kHz sine wave 80 AM from 80 2000 MHz 10V m with 200 Hz 50 Pulse 100 AM at 900 MHz 10V m with 200 Hz 50 Pulse 100 AM at 1890 MHz 3V m with 1 k...

Page 168: ...s EN 61131 2 Programmable Controllers Clause 8 Zone A B EtherNet IP ODVA conformance tested to CIP Safety on EtherNet IP specifications KC Korean Registration of Broadcasting and Communications Equipment compliant with Article 58 2 of Radio Waves Act Clause 3 RCM C Tick Australian Radiocommunications Act compliant with EN 61000 6 4 Industrial Emissions TUV Capable of Cat 4 PL e according to EN ISO...

Page 169: ... products conform to the EMC Directive and Low voltage Directive For additional information see the relevant installation instructions EMC Directive Rockwell Automation devices that comply with EC directives also conform to the related EMC standards so that they can more easily be built into other devices or the overall machine The actual products have been checked for conformity to EMC standards ...

Page 170: ...it power supply and the I O power supplies EtherNet IP products that comply with EC directives also conform to the Common Emission Standard EN 50081 2 Radiated emission characteristics 10 m regulations can vary depending on the configuration of the control panel used other devices connected to the control panel wiring and other conditions You must confirm that the overall machine or equipment comp...

Page 171: ...rectives 168 discrepancy time 17 DLR See Device Level Ring door interlocking switches 26 dual load bipolar outputs 73 74 E electric shock prevention 45 Electronic Data Sheet 9 EMC Directives 169 emergency stop switch 26 67 EN 50081 2 170 EtherNet IP cables recommended 59 EtherNet IP safety network 34 explicit messages 149 Explicit Messaging 101 102 explosion hazards 42 external power supply 33 F f...

Page 172: ... precautions for use 30 probability of failure on demand 151 per hour 151 probability of failure on demand 9 probability of failure per hour 9 programming requirements 34 R redundant channel safety devices 17 replacement stock 44 reset ownership 87 RPI 86 RSLogix 5000 software version 34 S safety administrator 30 category 30 integrity level 30 safety architectures 34 safety functions safety input ...

Page 173: ...puts with manual reset 67 Guard I O module with limit switch dual channel inputs and a manual reset 72 limit switch dual channel inputs and a manual reset 71 mode select switch 69 muting lamp output 70 two hand monitor 68 wiring examples 63 door monitor 65 emergency stop switch 65 light curtain 66 reset switch 64 single channel safety device 64 wiring guidelines 43 52 wiring requirements ISO 13849...

Page 174: ...174 Rockwell Automation Publication 1791ES UM001G EN P November 2016 Index Notes ...

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Page 176: ... http www rockwellautomation com global support direct dial page Literature Library Installation Instructions Manuals Brochures and Technical Data http www rockwellautomation com global literature library overview page Product Compatibility and Download Center PCDC Get help determining how products interact check features and capabilities and find associated firmware http www rockwellautomation co...

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