AGRU SP 63-M User Manual Download Page 7

Mobile Stumpfschweißmaschine

Typ 

agru SP 63-mobile

Geräte-Nr. 06310281
Netz 

230V 50Hz 1700W IP54

Gewicht 

ca. 45 kg     Baujahr:   2014

Lizenzhersteller

HÜRNER Schweißtechnik GmbH

Nieder-Ohmener Str. 26
D - 32325 Mücke

Typ 

agru SP 63-mobile

Exklusives Produkt der Fa.

agru Kunststofftechnik GmbH

 Ing.-Pesendorfer-Str. 

31

A - 4540 Bad Hall
Tel. +43  7258 7900
Fax +43  7528 3863

Version October 2014

EN

agru SP 63-mobile User’s Manual

if applicable, secured with the transport lock during transport 
at all times (see explanations and figures in Sect. 4.1).

The transport box should also be used to store the machine. The machine 
has to be stored in a dry location, be clean or has to be cleaned, and be 
locked against unwanted operation.

2.8 

Identifying the Machine

Each machine is identified by a name plate.  It shows the machine 
model (“Typ”), its year of manufacture (“Baujahr”), the serial number 
(“Geräte-Nr.”), the rated power (“Netz”), and the manufacturer (“Lizenz-
hersteller”).

Product Description and Principles of Operation

3.1 Intended 

Use

The agru SP 63-mobile Welding Machine is designed exclusively for 
welding thermoplastic pipes and fittings using the butt-welding process 
with plasticization by infrared beams.

Only the welding parameters shown on the screen display (prepro-
grammed by the manufacturer or defined by the user) can be selected 
for a welding operation. If a modification of preinstalled parameters os 
needed exeptionally, contact agru Kunststofftechnik.

It is also part of the intended use to conform to the instructions provided 
in the User’s Manual.

Important

 The manufacturer can in no circumstances be held liable for 

damage or consequential damage that occurs as a result of the 
non-compliance with the procedures described in the User’s 
Manual, the modification of the manufacturer-programmed 
welding parameters, or non-intended use. Any such deviation 
or modification will void any and all warranties under which the 
product may be.

3.2 Machine 

Description

The machine can be used as an in-shop installation, and with anodized 
aluminum and stainless steel components, it is also suited for clean 
room applications. The machine enables users to enter the data that are 
relevant for the welding process and for the traceability of the welded 
joint. From the entered welding parameters, it calculates automatically 
the applicable forces, times, and temperatures and controls the semi-
automatic welding process.

All welding and traceability data are entered either directly at the ma-
chine, on the keypad of its front panel with display screen, or read from 
a transponder card by the transponder reader. The welding process in 
monitored in its entirety and saved to a welding report. All welding reports 
can the be downloaded to a USB stick as an abstract, an extended report 
or as a DataWork database file.

Using the menus displayed on the screen, the machine can be customized 
to the application in hand (see section 4.3, Configuring the Machine).

3.2.1 Component 

Overview

(see figure on next page)

Summary of Contents for SP 63-M

Page 1: ...bile Infrared Butt welding Machine SP 63 M Version October 2014 P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email asahi a...

Page 2: ...ning the Mechanical Structure of the Machine 17 4 7 Welding Process 18 4 7 1 Facing the Component Butts 18 4 7 2 Checking Alignment 19 4 7 3 Inserting the Heating Element with or without Preheating 20...

Page 3: ...r as a power supply without this safety element may cause severe machine damage If the machine is operated through a power supply without a grounding conductor this will void any and all warranty unde...

Page 4: ...astics agru SP 63 mobile safely Every person who operates the machine will have to conform to the instructions of this manual The machine has been developed and checked with respect to welding AGRU pi...

Page 5: ...welding process it must not be operated if unobserved and sufficient distance to combustible materials in its surroundings has to be ensured Do not touch the heating plate or the plate housing The saf...

Page 6: ...as to make sure that only one person is present in the zone where the machine is operating 2 5 Worksite Description The conditions have to fully ensure that the machine cannot slide As well the segmen...

Page 7: ...eeded exeptionally contact agru Kunststofftechnik It is also part of the intended use to conform to the instructions provided in the User s Manual Important The manufacturer can in no circumstances be...

Page 8: ...ntrol Unit with Control Panel Support Bracket f r Facing Tool and Heating Element Thumb Screws for Locking the Outer Clamp analogous on the other carriage Connector for Power Cord to Label Tag Printer...

Page 9: ...376 x 348 mm 21 11 16 x 14 25 32 x 13 11 16 260 x 350 x 294 mm 10 1 4 x 13 13 16 x 11 7 16 800 x 600 x 608 mm 31 1 2 x 23 5 8 x 23 15 16 14 2 kg 31 2 U S lbs 6 6 kg 14 5 U S lbs on base plate 30 kg 66...

Page 10: ...of up to 500 C 930 F not to be hazardous When starting the machine up remove the transport locks before applying power to the machine if it was transported before start up and the locks were engaged...

Page 11: ...e clean or must be cleaned before welding starts To insert or remove the inserts do not use heavy tools hammer wrench They may damage the inserts and the magnets Important The surfaces of the heating...

Page 12: ...this display it is possible to start the welding process and to customize the configuration of the machine Zeroing the Position of the Movable Carriage Wichtig Without proper zeroing of the reference...

Page 13: ...change the machine settings in the configuration menu press the MENU key Info Other functionalities that are called when the default screen is showing are explained below in this booklet including how...

Page 14: ...g In the default screen see Display 3 it is possible to change the weld specific parameters for the joint to be welded To do so press the STOP RESET key The screen that allows selecting the material o...

Page 15: ...iameter for this material has to be entered in the same way After having confirmed this input by OK once more another screen allows entering the wall thickness for this material and size After the wal...

Page 16: ...ption it is possible to delete all addi tional user defined parameters Here too deleting is possible only after cofirming it in a safety message After deleting them only the default materials with whi...

Page 17: ...of the machine the facing tool and the heating element have to be inserted by their bars meant to hold them into the respective opening of the tabletop support see draw ing to the right 4 7 Welding Pr...

Page 18: ...Info If the key is released before the carriage moves apart the facing tool pauses to allow for removing shavings when holding down the cursor key again the machine resumes facing When the machine ha...

Page 19: ...tells the welder to insert the heating element in between the components see Display 12 As soon as it is properly position the machine recognizes this automatically and asks the welder to move the mo...

Page 20: ...he change over stage or that no error occurred at all This info message can be acknowledged by pressing the START SET key 5 12 Using ViewWeld to Manage Logged Welding Reports and Print Tags The ViewWe...

Page 21: ...Error of Memory If empty error despite no report in memory download was started if full error there are no more unused slots for reports and memory control is enabled No Function Available A control k...

Page 22: ...nt meaning of the binary figure can be seen with the help of the code table below For instance if a label tag says 00010000 an error in the pre heating stage of the process occurred For that bit is se...

Page 23: ...reports should be downloaded Whatever the selected option the input screen that appears adapts to the input cur rently needed to enter the desired restriction of reports to download All inputs have t...

Page 24: ...request are shipped with the most recent software version Info At the date of shipment the service and maintenance interval is set to 18 months or 5000 welding operations different in some markets whi...

Page 25: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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