AGRU SP 63-M User Manual Download Page 12

Version October 2014

EN

 13

agru SP 63-mobile User’s Manual

After preparing the machine for welding and connecting the power supply 
cord to the mains power supply, the machine is turned on using the On/
Off switch. The welcome screen, as reproduced in Display 1, appears 
on the touchscreen panel. It disappears after a couple of seconds or 
when you press a key, and in the next screen you can select the display 
language that the machine will use, using the cursor keys. The selected 
language has to be confirmed by pressing the START/SET key.

After the language was selected, the machine takes the user to the 
screen for setting the system clock and date, if this still needs to be 
done or the auto-test determines they cannot be correct, and then to the 
welder code input screen. Without a valid welder identification code, the 
machine does not move on to the preparation of welding and the welding 
process, since working with the machine without a welder identification 
is prohibited.

Read the welder from a transponder card by RFID. If no card with the 
welder identification code is available, it can also be  typed on the keypad 
and saved to memory by touching the START/SET key.

Info

All inputs for which a transponder card is available can be 
entered by holding the card in front of the RFID reader.

Info

 Depending on the software version installed in your machine, 

some screens may differ slightly on your machine from the 
reproductions in this manual.

When the welder code was entered, the movement position of the mov-
able carriage has to zeroed (see below). Then the machine displays the 
so-called default screen (see Display 3). In this display, it is possible 
to start the welding process and to customize the configuration of the 
machine.

Zeroing the Position of the Movable Carriage

Wichtig

 Without proper zeroing of the reference position of the movable 

carriage, proper welding is impossible. Therefore, zeroing will 
be skipped only when the machine remains at the same spot for 
the next welding and no emergency stop was triggered. Zeroing 
the carriage position is required and cannot be skipped after 
the machine was switched on or the emergency stop switch 
was pressed.

To zero the carriage position, the facing tool has to be removed from 
in-between the carriages if it still is positioned between them, and the 
START/SET key must then be pressed for confirmation (see Display 4). 
If it hasn’t, press the STOP/RESET key. If the spacer pins of the facing 
tool are placed in the recesses of the carriages, the movable carriage 
can be moved apart by pressing the 

 cursor key.

The same holds for the heating element. If it is still set on the carrier 
between the two carriages of the machine, the user is requested to 
remove it. Only after the removal was confirmed by START/SET, the 
process continues.

The same query appears again for the pipes/components that might still 
be in the clamps from the last welding operation. They, too, have to be 
taken out of them, which has to be confirmed by START/SET.

When the welder confirms that there are no pipes in the clamps, the 
machine asks that the movable carriage be closed in on the fixed one by 
holding down the 

 cursor keys, just as for facing, heating or joining, until 

the message “Searching reference point” appear on the screen. When 

Display 1

Display 2

********************
    SP 63-mobile
 ASP006_00_14003_01

********************

*** Welder Code **** 
********************
    ***********
[RESET]

[SET]

Display 3

Next Welding?
PVDF    40mm    2.27
22.10.14    15:24:58
[RESET]    +0N [SET]

Display 4

Facing tool removed?

[RESET]

[SET]

Summary of Contents for SP 63-M

Page 1: ...bile Infrared Butt welding Machine SP 63 M Version October 2014 P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email asahi a...

Page 2: ...ning the Mechanical Structure of the Machine 17 4 7 Welding Process 18 4 7 1 Facing the Component Butts 18 4 7 2 Checking Alignment 19 4 7 3 Inserting the Heating Element with or without Preheating 20...

Page 3: ...r as a power supply without this safety element may cause severe machine damage If the machine is operated through a power supply without a grounding conductor this will void any and all warranty unde...

Page 4: ...astics agru SP 63 mobile safely Every person who operates the machine will have to conform to the instructions of this manual The machine has been developed and checked with respect to welding AGRU pi...

Page 5: ...welding process it must not be operated if unobserved and sufficient distance to combustible materials in its surroundings has to be ensured Do not touch the heating plate or the plate housing The saf...

Page 6: ...as to make sure that only one person is present in the zone where the machine is operating 2 5 Worksite Description The conditions have to fully ensure that the machine cannot slide As well the segmen...

Page 7: ...eeded exeptionally contact agru Kunststofftechnik It is also part of the intended use to conform to the instructions provided in the User s Manual Important The manufacturer can in no circumstances be...

Page 8: ...ntrol Unit with Control Panel Support Bracket f r Facing Tool and Heating Element Thumb Screws for Locking the Outer Clamp analogous on the other carriage Connector for Power Cord to Label Tag Printer...

Page 9: ...376 x 348 mm 21 11 16 x 14 25 32 x 13 11 16 260 x 350 x 294 mm 10 1 4 x 13 13 16 x 11 7 16 800 x 600 x 608 mm 31 1 2 x 23 5 8 x 23 15 16 14 2 kg 31 2 U S lbs 6 6 kg 14 5 U S lbs on base plate 30 kg 66...

Page 10: ...of up to 500 C 930 F not to be hazardous When starting the machine up remove the transport locks before applying power to the machine if it was transported before start up and the locks were engaged...

Page 11: ...e clean or must be cleaned before welding starts To insert or remove the inserts do not use heavy tools hammer wrench They may damage the inserts and the magnets Important The surfaces of the heating...

Page 12: ...this display it is possible to start the welding process and to customize the configuration of the machine Zeroing the Position of the Movable Carriage Wichtig Without proper zeroing of the reference...

Page 13: ...change the machine settings in the configuration menu press the MENU key Info Other functionalities that are called when the default screen is showing are explained below in this booklet including how...

Page 14: ...g In the default screen see Display 3 it is possible to change the weld specific parameters for the joint to be welded To do so press the STOP RESET key The screen that allows selecting the material o...

Page 15: ...iameter for this material has to be entered in the same way After having confirmed this input by OK once more another screen allows entering the wall thickness for this material and size After the wal...

Page 16: ...ption it is possible to delete all addi tional user defined parameters Here too deleting is possible only after cofirming it in a safety message After deleting them only the default materials with whi...

Page 17: ...of the machine the facing tool and the heating element have to be inserted by their bars meant to hold them into the respective opening of the tabletop support see draw ing to the right 4 7 Welding Pr...

Page 18: ...Info If the key is released before the carriage moves apart the facing tool pauses to allow for removing shavings when holding down the cursor key again the machine resumes facing When the machine ha...

Page 19: ...tells the welder to insert the heating element in between the components see Display 12 As soon as it is properly position the machine recognizes this automatically and asks the welder to move the mo...

Page 20: ...he change over stage or that no error occurred at all This info message can be acknowledged by pressing the START SET key 5 12 Using ViewWeld to Manage Logged Welding Reports and Print Tags The ViewWe...

Page 21: ...Error of Memory If empty error despite no report in memory download was started if full error there are no more unused slots for reports and memory control is enabled No Function Available A control k...

Page 22: ...nt meaning of the binary figure can be seen with the help of the code table below For instance if a label tag says 00010000 an error in the pre heating stage of the process occurred For that bit is se...

Page 23: ...reports should be downloaded Whatever the selected option the input screen that appears adapts to the input cur rently needed to enter the desired restriction of reports to download All inputs have t...

Page 24: ...request are shipped with the most recent software version Info At the date of shipment the service and maintenance interval is set to 18 months or 5000 welding operations different in some markets whi...

Page 25: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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