AGRU SP 63-M User Manual Download Page 17

Version October 2014

18 

EN

agru SP 63-mobile User’s Manual

Display 10

****** Facing ******
Insert facer pos. 1
147N           3.0mm
[RESET] [<->]  [SET]

Prior to fastening or unfastening the mechanical structure, discon-
nect all electrical and control cables; reconnect only when done.

A second step of fastening the mechanical structure to the base plate, 
when it is not planned to use it separate from the plate, is to lock the 
plates to each other by sliding the one into the other and securing 
it using the locking ball pins at the front right and back left corner 
of the plate of the electronic control unit (see drawing to the right, 
which only shows the locking ball pin at the rear). To unlock a 
locked pin, push down the head of the pin inside the head.

To conclude the preparations of the welding process, connect the 
two control cables: the one shown on the drawing to the right to the 
connector at the back of the mechanical structure and the one from 
the heating element to that on the right-hand side — when looking 
at the keypad — of the electronic control (see Sect. 3.2.2).

Caution

 When the mechanical structure is properly fastened to the base 

plate, the fastening elements ensure a safe welding operation. 
If the machine is used without the base plate, make sure that it 
is positioned safely — including sufficiently far away from flam-
mable and combustible substances — at the components to be 
jointed and that any needed means and auxiliaries of support 
are indeed used.

Caution

 When they are not being used and held by the support between 

the carriages of the machine, the facing tool and the heating 
element have to be inserted by their bars meant to hold them, 
into the respective opening of the tabletop support (see draw-
ing to the right).

4.7 Welding 

Process

With or without calibrating/zeroing the carriage position (see at the end 
of Sect. 4.1), the machine returns to the default screen (see Display 3). 
If technical welding parameters or traceability data have to be changed 
or entered and this has not been done before, it is still possible at this 
point after pressing the STOP/RESET key (see Sect. 4.3 and 4.4). If it 
is not needed, the welding process, with the current welding parameters 
and traceability data, is started by pressing the START/SET key.

Info

Possibly the welder has to wait for the heating element to 
reach the nominal temperature. This would then be indicated 
on the screen. If the temperature difference between actual and 
nominal is large, an additional delay may occur during which 
the final temperature is adjusted.

4.7.1  Facing the Component Butts

The welding process starts by the insertion of the facing tool. The ma-
chine alerts the welder to this next step.

Important

 Make sure that the plate carrying the facing tool and the heat-

ing element is set on a surface where it can sit safely and does 
not slide throughout the entire welding process.

First, the machine asks the operator to insert the facing tool into position 1 
(see Display 10). This is the position for clamping the components. In 
this position the spacer pins of the facing tool do not sit in the recesses 
of the clamp bodies in which they are during facing. Slide the facing tool 
in-between the carriages of the machine in position 1 and confirm it is in 
place by pressing the START/SET key.

Summary of Contents for SP 63-M

Page 1: ...bile Infrared Butt welding Machine SP 63 M Version October 2014 P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email asahi a...

Page 2: ...ning the Mechanical Structure of the Machine 17 4 7 Welding Process 18 4 7 1 Facing the Component Butts 18 4 7 2 Checking Alignment 19 4 7 3 Inserting the Heating Element with or without Preheating 20...

Page 3: ...r as a power supply without this safety element may cause severe machine damage If the machine is operated through a power supply without a grounding conductor this will void any and all warranty unde...

Page 4: ...astics agru SP 63 mobile safely Every person who operates the machine will have to conform to the instructions of this manual The machine has been developed and checked with respect to welding AGRU pi...

Page 5: ...welding process it must not be operated if unobserved and sufficient distance to combustible materials in its surroundings has to be ensured Do not touch the heating plate or the plate housing The saf...

Page 6: ...as to make sure that only one person is present in the zone where the machine is operating 2 5 Worksite Description The conditions have to fully ensure that the machine cannot slide As well the segmen...

Page 7: ...eeded exeptionally contact agru Kunststofftechnik It is also part of the intended use to conform to the instructions provided in the User s Manual Important The manufacturer can in no circumstances be...

Page 8: ...ntrol Unit with Control Panel Support Bracket f r Facing Tool and Heating Element Thumb Screws for Locking the Outer Clamp analogous on the other carriage Connector for Power Cord to Label Tag Printer...

Page 9: ...376 x 348 mm 21 11 16 x 14 25 32 x 13 11 16 260 x 350 x 294 mm 10 1 4 x 13 13 16 x 11 7 16 800 x 600 x 608 mm 31 1 2 x 23 5 8 x 23 15 16 14 2 kg 31 2 U S lbs 6 6 kg 14 5 U S lbs on base plate 30 kg 66...

Page 10: ...of up to 500 C 930 F not to be hazardous When starting the machine up remove the transport locks before applying power to the machine if it was transported before start up and the locks were engaged...

Page 11: ...e clean or must be cleaned before welding starts To insert or remove the inserts do not use heavy tools hammer wrench They may damage the inserts and the magnets Important The surfaces of the heating...

Page 12: ...this display it is possible to start the welding process and to customize the configuration of the machine Zeroing the Position of the Movable Carriage Wichtig Without proper zeroing of the reference...

Page 13: ...change the machine settings in the configuration menu press the MENU key Info Other functionalities that are called when the default screen is showing are explained below in this booklet including how...

Page 14: ...g In the default screen see Display 3 it is possible to change the weld specific parameters for the joint to be welded To do so press the STOP RESET key The screen that allows selecting the material o...

Page 15: ...iameter for this material has to be entered in the same way After having confirmed this input by OK once more another screen allows entering the wall thickness for this material and size After the wal...

Page 16: ...ption it is possible to delete all addi tional user defined parameters Here too deleting is possible only after cofirming it in a safety message After deleting them only the default materials with whi...

Page 17: ...of the machine the facing tool and the heating element have to be inserted by their bars meant to hold them into the respective opening of the tabletop support see draw ing to the right 4 7 Welding Pr...

Page 18: ...Info If the key is released before the carriage moves apart the facing tool pauses to allow for removing shavings when holding down the cursor key again the machine resumes facing When the machine ha...

Page 19: ...tells the welder to insert the heating element in between the components see Display 12 As soon as it is properly position the machine recognizes this automatically and asks the welder to move the mo...

Page 20: ...he change over stage or that no error occurred at all This info message can be acknowledged by pressing the START SET key 5 12 Using ViewWeld to Manage Logged Welding Reports and Print Tags The ViewWe...

Page 21: ...Error of Memory If empty error despite no report in memory download was started if full error there are no more unused slots for reports and memory control is enabled No Function Available A control k...

Page 22: ...nt meaning of the binary figure can be seen with the help of the code table below For instance if a label tag says 00010000 an error in the pre heating stage of the process occurred For that bit is se...

Page 23: ...reports should be downloaded Whatever the selected option the input screen that appears adapts to the input cur rently needed to enter the desired restriction of reports to download All inputs have t...

Page 24: ...request are shipped with the most recent software version Info At the date of shipment the service and maintenance interval is set to 18 months or 5000 welding operations different in some markets whi...

Page 25: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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