AGRU SP 63-M User Manual Download Page 21

Version October 2014

22 

EN

agru SP 63-mobile User’s Manual

4.9 

Aborted Welding Process

All welding-relevant data are constantly monitored while the welding 
process is running. If one or more of the parameters are out of tolerance 
and the machine cannot adjust them, the welding process is aborted after 
a given period of time.

The error that made the welding abort is displayed on the screen (see 
Display 18), for most of them only as soon as the heating element is 
taken away from the machine.

Type of Error

Description

a. Data Input

Input Error

Error while entering data on the touchscreen.

Code Error

Error while reading data from a transponder card.

RTC Error

The sender/receiver does not work properly. The error 
message may also be about whether reading or writing 
data is flawed.

b. System

System Error

Malfunction in the control system of the machine; power 
to the machine has to be turned off and unplugged 
immediately, and the machine has to be sent to the 
manufacturer or an authorized service point for check 
and repair.

Motor not Found

The initialization of the servo-motor that moves the 
mechanical structure has failed.

Proximity Switch Error

A malfunction in the proximity switch having already 
been energized at the start of zeroing the position of 
the movable carriage.

Printer not Ready

The printer or USB stick connected to the machine is 
not ready (no communication or faulty cable).

Error of Memory

If “empty” error: despite no report in memory, download 
was started; if “full” error: there are no more unused 
slots for reports, and memory control is enabled.

No Function Available

A control (key, button) was used for which no function is 
defined.

Welder Code Expired

The welder identification code is no longer valid.

c. Welding Process

Temperature above 
Maximum

The heating element temperature is higher than allowed 
before the facing process.

Welding Aborted
Welding Stopped

The process was aborted by pressing the emergency 
stop or by the control system or stopped by the welder.

No Extra Material

In a welding process that requires an additional 
(“extra”) material, no such material was entered.

Facing Distance Error

The distance the carriage travelled at facing is too short 
or too ling; welding has to be repeated.

Excessive Force Error

The applied force is out of tolerance; welding has to be 
repeated.

Excessive Motor Current
Servo-motor Error

When moving the mechanical chassis, the motor drew 
excessive current; welding must be repeated. When 
welding is done, this error is called Servo-motor Error

Heating Force Error
Heating Elem. Temp. Error
Heating Elem. Pos. Error
Change-over Delay Error
Joining Force Error
Joining Distance Error
Visual Check Error

All quoted errors appear only after the welding process, 
as an assessment of the welded joint. The error that 
occurred or the stage in which it occurred is identified. 
The Visual Check Error identifies a welded joint 
declared flawed by the user after the welding process, 
at the visual check.

Display 20

Welding aborted
Error Heating Force

Summary of Contents for SP 63-M

Page 1: ...bile Infrared Butt welding Machine SP 63 M Version October 2014 P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email asahi a...

Page 2: ...ning the Mechanical Structure of the Machine 17 4 7 Welding Process 18 4 7 1 Facing the Component Butts 18 4 7 2 Checking Alignment 19 4 7 3 Inserting the Heating Element with or without Preheating 20...

Page 3: ...r as a power supply without this safety element may cause severe machine damage If the machine is operated through a power supply without a grounding conductor this will void any and all warranty unde...

Page 4: ...astics agru SP 63 mobile safely Every person who operates the machine will have to conform to the instructions of this manual The machine has been developed and checked with respect to welding AGRU pi...

Page 5: ...welding process it must not be operated if unobserved and sufficient distance to combustible materials in its surroundings has to be ensured Do not touch the heating plate or the plate housing The saf...

Page 6: ...as to make sure that only one person is present in the zone where the machine is operating 2 5 Worksite Description The conditions have to fully ensure that the machine cannot slide As well the segmen...

Page 7: ...eeded exeptionally contact agru Kunststofftechnik It is also part of the intended use to conform to the instructions provided in the User s Manual Important The manufacturer can in no circumstances be...

Page 8: ...ntrol Unit with Control Panel Support Bracket f r Facing Tool and Heating Element Thumb Screws for Locking the Outer Clamp analogous on the other carriage Connector for Power Cord to Label Tag Printer...

Page 9: ...376 x 348 mm 21 11 16 x 14 25 32 x 13 11 16 260 x 350 x 294 mm 10 1 4 x 13 13 16 x 11 7 16 800 x 600 x 608 mm 31 1 2 x 23 5 8 x 23 15 16 14 2 kg 31 2 U S lbs 6 6 kg 14 5 U S lbs on base plate 30 kg 66...

Page 10: ...of up to 500 C 930 F not to be hazardous When starting the machine up remove the transport locks before applying power to the machine if it was transported before start up and the locks were engaged...

Page 11: ...e clean or must be cleaned before welding starts To insert or remove the inserts do not use heavy tools hammer wrench They may damage the inserts and the magnets Important The surfaces of the heating...

Page 12: ...this display it is possible to start the welding process and to customize the configuration of the machine Zeroing the Position of the Movable Carriage Wichtig Without proper zeroing of the reference...

Page 13: ...change the machine settings in the configuration menu press the MENU key Info Other functionalities that are called when the default screen is showing are explained below in this booklet including how...

Page 14: ...g In the default screen see Display 3 it is possible to change the weld specific parameters for the joint to be welded To do so press the STOP RESET key The screen that allows selecting the material o...

Page 15: ...iameter for this material has to be entered in the same way After having confirmed this input by OK once more another screen allows entering the wall thickness for this material and size After the wal...

Page 16: ...ption it is possible to delete all addi tional user defined parameters Here too deleting is possible only after cofirming it in a safety message After deleting them only the default materials with whi...

Page 17: ...of the machine the facing tool and the heating element have to be inserted by their bars meant to hold them into the respective opening of the tabletop support see draw ing to the right 4 7 Welding Pr...

Page 18: ...Info If the key is released before the carriage moves apart the facing tool pauses to allow for removing shavings when holding down the cursor key again the machine resumes facing When the machine ha...

Page 19: ...tells the welder to insert the heating element in between the components see Display 12 As soon as it is properly position the machine recognizes this automatically and asks the welder to move the mo...

Page 20: ...he change over stage or that no error occurred at all This info message can be acknowledged by pressing the START SET key 5 12 Using ViewWeld to Manage Logged Welding Reports and Print Tags The ViewWe...

Page 21: ...Error of Memory If empty error despite no report in memory download was started if full error there are no more unused slots for reports and memory control is enabled No Function Available A control k...

Page 22: ...nt meaning of the binary figure can be seen with the help of the code table below For instance if a label tag says 00010000 an error in the pre heating stage of the process occurred For that bit is se...

Page 23: ...reports should be downloaded Whatever the selected option the input screen that appears adapts to the input cur rently needed to enter the desired restriction of reports to download All inputs have t...

Page 24: ...request are shipped with the most recent software version Info At the date of shipment the service and maintenance interval is set to 18 months or 5000 welding operations different in some markets whi...

Page 25: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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