AGRU SP 63-M User Manual Download Page 22

Version October 2014

EN

 23

agru SP 63-mobile User’s Manual

Power Supply Failure

In the course of the last welding operation, a power 
supply failure occurred; welding has to be repeated.

Emergency Stop

The welder has turned the machine off using the 
Emergency Stop switch. If this was done because of a 
malfunction of the machine, it must not be turned on 
again, unless it is beyond doubt that it works properly.

No Label Printed

Despite the system's being set to printing label tags 
after the welding process, no label was printed.

No facing tool inserted
No pipe inserted

The clamps are closer together (or touch) than could be 
expected at the relevant step in the process.

4.10  Indication of Joint Status and Possible Errors on the Tag

The status of the joint and possible errors during jointing are indicated on 
the printed label tag and in the report saved to memory that can be viewed 
(see Sect. 5.2), in the form of an abbreviation or a binary figure.

The abbreviation “WELDP. OK” tells you that the welding process was 
completed correctly. If the letters “PH” precede this expression, the pre-
heating feature was enabled for that welding process.

Instead of the “OK” message, the tag and the report that can be viewed 
may tell you that something went wrong, by an eight-digit binary figure. 
The relevant meaning of the binary figure can be seen with the help of 
the code table below.

For instance, if a label tag says, “00010000,” an error in the pre-heating 
stage of the process occurred. For that bit is set to “1” which represents 
an error in the pre-heating stage. The bits are assigned to the following 
statuses and errors.

Bit

Fehler or Status

Binary-encoded Code

0

Error by Visual Check

0000 0001

1

Error Heating Element Motor or Position

0000 0010

2

Error Because of Power Supply Failure

0000 0100

3

Error Carriage Movement During Welding

0000 1000

4

Error Pre-heating

0001 0000

5

Emergency Off or Manual Stop of Welding 
Process

0010 0000

6

Error Heating Element Temperature

0100 0000

7

Error Joining Force

1000 0000

-

Welding Process o.k.

WELDP. OK

-

Welding Process with Pre-heating o.k.

PH-WELDP. OK

Important

In the case of a flawed welding process, bit 4 may be the 
only one set to “1” or along with another bit. If only bit 4 is 
set (0001 0000), this indicates a pre-heating error. If it is set 
alongside another bit (e. g., 0001  0100), it is for information only 
and tells you that this was a process with pre-heating; the error 
identified by the other bit is the relevant one (in this example, 
then, it is an error because of a power supply failure in a weld-
ing process in which the pre-heating feature was used).

Printing Pipe Labels and Downloading Welding Reports

The machine is equipped with USB A interface that gives you the oppor-
tunity to connect the tag printer or, if permitted, a USB stick.

Summary of Contents for SP 63-M

Page 1: ...bile Infrared Butt welding Machine SP 63 M Version October 2014 P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email asahi a...

Page 2: ...ning the Mechanical Structure of the Machine 17 4 7 Welding Process 18 4 7 1 Facing the Component Butts 18 4 7 2 Checking Alignment 19 4 7 3 Inserting the Heating Element with or without Preheating 20...

Page 3: ...r as a power supply without this safety element may cause severe machine damage If the machine is operated through a power supply without a grounding conductor this will void any and all warranty unde...

Page 4: ...astics agru SP 63 mobile safely Every person who operates the machine will have to conform to the instructions of this manual The machine has been developed and checked with respect to welding AGRU pi...

Page 5: ...welding process it must not be operated if unobserved and sufficient distance to combustible materials in its surroundings has to be ensured Do not touch the heating plate or the plate housing The saf...

Page 6: ...as to make sure that only one person is present in the zone where the machine is operating 2 5 Worksite Description The conditions have to fully ensure that the machine cannot slide As well the segmen...

Page 7: ...eeded exeptionally contact agru Kunststofftechnik It is also part of the intended use to conform to the instructions provided in the User s Manual Important The manufacturer can in no circumstances be...

Page 8: ...ntrol Unit with Control Panel Support Bracket f r Facing Tool and Heating Element Thumb Screws for Locking the Outer Clamp analogous on the other carriage Connector for Power Cord to Label Tag Printer...

Page 9: ...376 x 348 mm 21 11 16 x 14 25 32 x 13 11 16 260 x 350 x 294 mm 10 1 4 x 13 13 16 x 11 7 16 800 x 600 x 608 mm 31 1 2 x 23 5 8 x 23 15 16 14 2 kg 31 2 U S lbs 6 6 kg 14 5 U S lbs on base plate 30 kg 66...

Page 10: ...of up to 500 C 930 F not to be hazardous When starting the machine up remove the transport locks before applying power to the machine if it was transported before start up and the locks were engaged...

Page 11: ...e clean or must be cleaned before welding starts To insert or remove the inserts do not use heavy tools hammer wrench They may damage the inserts and the magnets Important The surfaces of the heating...

Page 12: ...this display it is possible to start the welding process and to customize the configuration of the machine Zeroing the Position of the Movable Carriage Wichtig Without proper zeroing of the reference...

Page 13: ...change the machine settings in the configuration menu press the MENU key Info Other functionalities that are called when the default screen is showing are explained below in this booklet including how...

Page 14: ...g In the default screen see Display 3 it is possible to change the weld specific parameters for the joint to be welded To do so press the STOP RESET key The screen that allows selecting the material o...

Page 15: ...iameter for this material has to be entered in the same way After having confirmed this input by OK once more another screen allows entering the wall thickness for this material and size After the wal...

Page 16: ...ption it is possible to delete all addi tional user defined parameters Here too deleting is possible only after cofirming it in a safety message After deleting them only the default materials with whi...

Page 17: ...of the machine the facing tool and the heating element have to be inserted by their bars meant to hold them into the respective opening of the tabletop support see draw ing to the right 4 7 Welding Pr...

Page 18: ...Info If the key is released before the carriage moves apart the facing tool pauses to allow for removing shavings when holding down the cursor key again the machine resumes facing When the machine ha...

Page 19: ...tells the welder to insert the heating element in between the components see Display 12 As soon as it is properly position the machine recognizes this automatically and asks the welder to move the mo...

Page 20: ...he change over stage or that no error occurred at all This info message can be acknowledged by pressing the START SET key 5 12 Using ViewWeld to Manage Logged Welding Reports and Print Tags The ViewWe...

Page 21: ...Error of Memory If empty error despite no report in memory download was started if full error there are no more unused slots for reports and memory control is enabled No Function Available A control k...

Page 22: ...nt meaning of the binary figure can be seen with the help of the code table below For instance if a label tag says 00010000 an error in the pre heating stage of the process occurred For that bit is se...

Page 23: ...reports should be downloaded Whatever the selected option the input screen that appears adapts to the input cur rently needed to enter the desired restriction of reports to download All inputs have t...

Page 24: ...request are shipped with the most recent software version Info At the date of shipment the service and maintenance interval is set to 18 months or 5000 welding operations different in some markets whi...

Page 25: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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