AGRU SP 63-M User Manual Download Page 15

Version October 2014

16 

EN

agru SP 63-mobile User’s Manual

chine. To make a material available in this screen, it has to be 
entered previously with all its technical welding parameters in 
the configuration menu.

4.4 

Entering Traceability Data for the Joint

After the welder identification code was entered, the traceability data for 
the joint can be entered after the STOP/RESET key was pressed at the 
default screen (see Sect. 4.3).If no traceability data are entered, those 
currently saved to memory will be assigned to the next welding. This 
means that no data input is needed if the data for the last joint that was 
welded can be re-used for the next welding operation.

The input routine is identical for all additional/traceability data: selection 
in the list reproduced in Display 6 using the 

 arrow keys (welder ID 

code (but see Sect. 4.1 for this particular input), commission number, 
additional data such as place or particularities of the joint, installing 
company), confirmation in order to open the screen for entering that in-
formation using the MENU key, input of data with the keypad, and finally 
confirmation of that input by pressing the START/SET key.

4.5 Definition of Welding Parameters for Additional Materials

The configuration menu (see section 4.2) has an option “Extra Param-
eters” in its “Advanced Parameters” submenu which allows defining 
parameters the machine should use that are not yet preinstalled.

If no additional, operator-defined parameters have been saved to system 
memory, the unit displays an input screen that allows entering the name 
(max. 5 characters) of the material for which the parameters for weld-
ing it shall be defined. Enter the name on the keypad (see Display 8) 
and confirm it by pressing START/SET. The machine moves on to the 
next input screen, in which a pipe diameter for this material has to be 
entered in the same way. After having confirmed this input by “OK” once 
more, another screen allows entering the wall thickness for this material 
and size. After the wall thickness, the pressure level per SDR has to be 
entered in the next screen. After this, define the welding parameters for 
the material just entered, e.g. 50 mm PE pipe with a wall 2.3 mm thick 
(SDR 22). To define them, the unit walks the operator through a series 
of input screens in which the following can be entered: joining force, 
heating time, cooling time, heating element temperature, force ramp, 
facing force, preheat time. All inputs are made using the keypad and 
saved by pressing START/SET. The definition of an extra material can 
be cancelled in any screen by pressing the STOP/RESET key. This will 
delete all parameters that were already entered for the extra material 
being defined.

If additional, user-defined welding parameters have already been entered 
and saved previously, the unit shows a list of alle defined materials or 
the entry “- - - - -” wherever no material is saved to an existing slot (see 
Display 9). As usual, with the 

 cursor keys, a line may be selected 

and the selection, confirmed by the MENU key. (When the 

 cursor key 

is pressed at the last entry of a list, the cursor moves to the first entry 
of that list.)

If an empty entry is selected, a new material with all its welding param-
eters can be entered for it, as described above. When a line with a mate-
rial is selected, pressing the MENU key will move you on to a screen of 
the same kind with all diameters associated with the previously selected 
material. On this screen, the material can be added a new diameter after 
the selection of an empty entry, “- - mm,” and pressing the MENU key. 
This launches the above-described input process, not for the material, 
but for the size.

Display 9

Extra Material Menu
>1.MAT01

-M-

2.MAT02

-M-

-----

-M-

Display 8

** Enter Material **

MAT01

[RESET]

[SET]

Display 7

>Enter Welder    -M-
 Enter Comm. No. -M-
 Enter Add. Data -M-
 Enter Instal.Co.-M-

Summary of Contents for SP 63-M

Page 1: ...bile Infrared Butt welding Machine SP 63 M Version October 2014 P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email asahi a...

Page 2: ...ning the Mechanical Structure of the Machine 17 4 7 Welding Process 18 4 7 1 Facing the Component Butts 18 4 7 2 Checking Alignment 19 4 7 3 Inserting the Heating Element with or without Preheating 20...

Page 3: ...r as a power supply without this safety element may cause severe machine damage If the machine is operated through a power supply without a grounding conductor this will void any and all warranty unde...

Page 4: ...astics agru SP 63 mobile safely Every person who operates the machine will have to conform to the instructions of this manual The machine has been developed and checked with respect to welding AGRU pi...

Page 5: ...welding process it must not be operated if unobserved and sufficient distance to combustible materials in its surroundings has to be ensured Do not touch the heating plate or the plate housing The saf...

Page 6: ...as to make sure that only one person is present in the zone where the machine is operating 2 5 Worksite Description The conditions have to fully ensure that the machine cannot slide As well the segmen...

Page 7: ...eeded exeptionally contact agru Kunststofftechnik It is also part of the intended use to conform to the instructions provided in the User s Manual Important The manufacturer can in no circumstances be...

Page 8: ...ntrol Unit with Control Panel Support Bracket f r Facing Tool and Heating Element Thumb Screws for Locking the Outer Clamp analogous on the other carriage Connector for Power Cord to Label Tag Printer...

Page 9: ...376 x 348 mm 21 11 16 x 14 25 32 x 13 11 16 260 x 350 x 294 mm 10 1 4 x 13 13 16 x 11 7 16 800 x 600 x 608 mm 31 1 2 x 23 5 8 x 23 15 16 14 2 kg 31 2 U S lbs 6 6 kg 14 5 U S lbs on base plate 30 kg 66...

Page 10: ...of up to 500 C 930 F not to be hazardous When starting the machine up remove the transport locks before applying power to the machine if it was transported before start up and the locks were engaged...

Page 11: ...e clean or must be cleaned before welding starts To insert or remove the inserts do not use heavy tools hammer wrench They may damage the inserts and the magnets Important The surfaces of the heating...

Page 12: ...this display it is possible to start the welding process and to customize the configuration of the machine Zeroing the Position of the Movable Carriage Wichtig Without proper zeroing of the reference...

Page 13: ...change the machine settings in the configuration menu press the MENU key Info Other functionalities that are called when the default screen is showing are explained below in this booklet including how...

Page 14: ...g In the default screen see Display 3 it is possible to change the weld specific parameters for the joint to be welded To do so press the STOP RESET key The screen that allows selecting the material o...

Page 15: ...iameter for this material has to be entered in the same way After having confirmed this input by OK once more another screen allows entering the wall thickness for this material and size After the wal...

Page 16: ...ption it is possible to delete all addi tional user defined parameters Here too deleting is possible only after cofirming it in a safety message After deleting them only the default materials with whi...

Page 17: ...of the machine the facing tool and the heating element have to be inserted by their bars meant to hold them into the respective opening of the tabletop support see draw ing to the right 4 7 Welding Pr...

Page 18: ...Info If the key is released before the carriage moves apart the facing tool pauses to allow for removing shavings when holding down the cursor key again the machine resumes facing When the machine ha...

Page 19: ...tells the welder to insert the heating element in between the components see Display 12 As soon as it is properly position the machine recognizes this automatically and asks the welder to move the mo...

Page 20: ...he change over stage or that no error occurred at all This info message can be acknowledged by pressing the START SET key 5 12 Using ViewWeld to Manage Logged Welding Reports and Print Tags The ViewWe...

Page 21: ...Error of Memory If empty error despite no report in memory download was started if full error there are no more unused slots for reports and memory control is enabled No Function Available A control k...

Page 22: ...nt meaning of the binary figure can be seen with the help of the code table below For instance if a label tag says 00010000 an error in the pre heating stage of the process occurred For that bit is se...

Page 23: ...reports should be downloaded Whatever the selected option the input screen that appears adapts to the input cur rently needed to enter the desired restriction of reports to download All inputs have t...

Page 24: ...request are shipped with the most recent software version Info At the date of shipment the service and maintenance interval is set to 18 months or 5000 welding operations different in some markets whi...

Page 25: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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