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AGI 1549, Assembly Manual

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AGI 1549 Assembly Manual Download Page 11

8210-10003 R0

11

1.12.1 Decal Installation/Replacement

1. Decal area must be clean and dry, with a temperature above 50°F (10°C).

2. Decide on the exact position before you remove the backing paper.

3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing

in place.

4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.

5. Small air pockets can be pierced with a pin and smoothed out using the decal backing paper.

1.12.2 Safety Decal Locations and Details

Replicas of the safety decals that are attached to the conveyor and their messages are shown in the figure(s)
that follow. Safe operation and use of the conveyor requires that you familiarize yourself with the various safety
decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must
be taken to avoid serious injury, death, or damage.

Safety Decal Locations

8110-00224

(opposite side: 8110-00226)

8110-00227

8110-00225

P1513060

(both sides)

P1513037

P1513001

P1513045

P1513052

P1513035

P1513003

UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR

1. SAFETY

Summary of Contents for 1549

Page 1: ...utions can result in serious injury death or property damage Keep manual for future reference Part Number 8210 10003 R0 Revised October 2022 Original Instructions UCX3 S Drive Field Loader Portable Grain Belt Conveyor Assembly Manual This manual applies to 1549 Gas Drive with Mover Kit ...

Page 2: ...2 8210 10003 R0 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 3: ...3 6 Assemble the Remainder of the S Drive 19 3 7 Assemble the U Trough Sections 20 3 8 Install the Hydraulic Winch 23 3 9 Install the U Trough Covers 25 3 10 Place the Brand and Model Decal 26 3 11 Place the Serial Number Decal 28 3 12 Install the Spout Roller 28 3 13 Attach the Spout Scraper 30 3 14 Install the Track Slider 31 3 15 Attach the S Drive 33 3 16 Attach the Pinch Drive Front Guard 34 ...

Page 4: ...t Loom 85 3 24 Attach the Hopper Underside Covers 86 3 25 Attach the S Drive Bottom and Take up Side Guards 87 3 26 Install the Weather Guard Mount Bars 89 3 27 Install the Collapsible Hopper Cloth Controls 91 3 28 Attach the Angle Indicator 94 3 29 Attach the Hitch 95 3 30 Attach the Spout Brush 96 3 31 Install the Spout Cap and Hood 97 3 32 Adjust the Hopper and Spout Scraper 99 3 33 Install the...

Page 5: ...lly hazardous situation that if not avoided may result in property damage 1 2 General Safety Information Read and understand all safety instructions safety decals and manuals and follow them when operating or maintaining the equipment Owners must give instructions and review the information initially and annually with all personnel before allowing them in the work area Untrained users operators ex...

Page 6: ...and that you are the only one that holds that key Ensure that all personnel are clear before turning on power to equipment WARNING 1 5 1 Gas Engine Safety Power Source Keep guards in place and secure Properly ventilate surrounding area Never fill the fuel tank with the engine running while smoking or near an open flame Always shut down and allow engine to cool before filling with fuel Never overfi...

Page 7: ...d as a backstop when searching for hydraulic leaks and wear proper hand and eye protection Check all hydraulic components are tight and in good condition Replace any worn cut abraded flattened or crimped hoses Clean the connections before connecting to equipment Do not attempt any makeshift repairs to the hydraulic fittings or hoses with tape clamps or adhesive The hydraulic system operates under ...

Page 8: ...rated at speeds higher than their rated speed Keep wheel lug nuts tightened to manufacturer s recommendations Never reinflate a tire that has been run flat or seriously under inflated without removing the tire from the wheel Have the tire and wheel closely inspected for damage before remounting 1 7 Battery Safety Wear safety glasses and protective gloves when working near batteries Make certain th...

Page 9: ... rotating cable drum and winch cable Do not touch or grab cable while winch is being operated or use hands to guide the cable Inspect cable and cable clamps before using hydraulic winch Replace cable if frayed or damaged Tighten cable clamps if necessary Check the cable anchor on the winch drum is tight Confirm hydraulic hoses are in good condition Do not continue to supply power to hydraulic winc...

Page 10: ...d hat to help protect your head 1 11 Safety Equipment The following safety equipment should be kept on site First Aid Kit Have a properly stocked first aid kit available for use should the need arise and know how to use it 1 12 Safety Decals Keep safety decals clean and legible at all times Replace safety decals that are missing or have become illegible See decal location figures that follow Repla...

Page 11: ...ut using the decal backing paper 1 12 2 Safety Decal Locations and Details Replicas of the safety decals that are attached to the conveyor and their messages are shown in the figure s that follow Safe operation and use of the conveyor requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to as well as the safety precaution...

Page 12: ... R0 S Drive Bottom Guard Decal Location Hydraulic Tank Decal Location 8110 00231 Hydraulic Winch Decal Locations If Equipped P1513002 P1513038 P1513036 1 SAFETY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 13: ...8210 10003 R0 13 Gas Drive Safety Decal Locations P1513002 P1513002 P1513008 P1513008 8110 00223 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 1 SAFETY ...

Page 14: ...oller To tension the belt correctly 1 While the conveyor is running empty adjust the nut on both sides of the s drive so that the edge of the pipe is within the green area 2 Keep the take up roller straight by adjusting the nut so that the distance X is the same on both sides of s drive See manual for further information and belt tracking instructions NOTICE 8110 00225 8110 00227 8110 00226 HIGH P...

Page 15: ...or immediately Relieve system pressure before repairing adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands WARNING P1513036 To prevent death or serious injury Keep away from rotating cable drum and winch cable Inspect lift cable periodically replace if damaged Inspect cable clamps periodically tighten if necessary WARNING ...

Page 16: ...own 2 A Frame 12 Gas Tank 3 Hopper 13 Gas Drive 4 Hood 14 Hydraulic Oil Tank 5 Spout Assembly 15 Mover Kit 6 Belt Return and Weather Guard 16 Angle Indicator 7 Hitch 17 Hydraulic Winch 8 Jack Mount Collar 18 Hopper and Spout Scrapers not shown 9 S Drive 19 Jack not shown 10 Collapsible Hopper Control 4 5 1 6 2 12 17 13 9 15 14 16 10 3 7 8 2 FEATURES UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CO...

Page 17: ...r other hardware that is of lesser quality than the hardware supplied by the manufacturer Stay away from overhead power lines and other obstructions during assembly Contact with power lines can cause electrocution Do not work in high winds 3 2 Check Shipment Unload the conveyor parts at the assembly site and compare the packing slip to the shipment Ensure that all items have arrived and that none ...

Page 18: ... and arrange them for easy access Separate the hardware bolts nuts etc and lay them out into groups for easier identification during assembly Ensure there is adequate space to remove the assembled conveyor from the assembly area 3 5 Tighten the Hydraulic Fittings and Bolt Remember the following basic considerations when tightening hydraulic fittings and bolts Tighten all fasteners to the torque sp...

Page 19: ...a hex nut 6 on each side of the slider weldment 3 Thread the pretensioner assembly 1 through the spring capture plate 3 hex nuts in the slider weldment 4 and roller in the bolt on pretensioner tab 5 4 Re fasten the lock collar 2 Note The s drive bottom guard and take up bolt guard will be assembled onto the conveyor later after belt tensioning and alignment See Section 3 25 Attach the S Drive Bott...

Page 20: ... Failure to secure the U trough sections may result in personal injury 3 Confirm that all U trough sections are set level and oriented correctly 4 Fasten U trough flanges together with 1 2 x 1 1 4 bolts 1 and 1 2 lock nuts 2 as each U trough section is placed starting at the hopper end and working toward the spout end Try to make the U trough connection seamless by matching the curves of the edges...

Page 21: ... UNC GR5 ZN 3 Brace Plate Hardware Kit HRDWR 15 94 and 15 141 6 Loosely install two internal trough guide blocks 6 on each side of the U trough Use 5 16 x 1 carriage bolts 7 and 5 16 hex nuts 8 Note Adjust to final location once the belt is installed See Section 3 21 1 Adjust the Interior Trough Guide Blocks on page 72 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 22: ...talling the Internal Trough Guide Blocks 6 Belt Guide Block 8 5 16 Hex Flanged Nut UNC SERR GR5 ZN 7 5 16 x 1 Carriage Bolt UNC GR5 ZN Part Kit 15 62 8 6 7 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 23: ... either a hand winch or a hydraulic winch 1 Attach the winch 3 to the winch mount bracket 4 with 3 8 x 1 bolts 1 and 3 8 nuts 2 1 3 8 x 1 Hex Flange Bolt GR5 3 Winch 2 3 8 Hex Flange Nut 4 Winch Mount Bracket Hardware Kit HRDW 13 01 1 4 5 3 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 24: ...round the exposed thread of the hydraulic fittings 2 Attach the hydraulic fittings 1 2 3 and hoses 4 Note Protect hose ends from dirt 1 3 8 PT 90D Swivel 3 1 2 FPT Quick Coupling Nipple 2 3 8 x 32 1 2 Hose 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 25: ...two covers later after aligning and tracking the belt 1 10 U Trough Cover 4 7 16 Hex Flange Nut UNC Serr GR5 ZN 2 Track Section Cover 5 1 4 x 3 4 Hex Flanged Bolt Serr GR5 3 7 16 x 1 Hex Flanged Bolt Serr GR5 ZN 6 1 4 20 Thread Insert Swage Style 1 2 1 1 4 1 3 2 6 5 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 26: ... AGI and the brand Ensure it is not covered by frame arms trussing brackets Brand and Model Decal Placement Brand Decal Model Decal AGI Decal Note Diagram is for reference only Conveyor is in lower position Examples of the appearance of brand and model decals AGI Decal Brand Decal example Model Decal example Apply decals to both sides of the U trough For each decal 1 Prepare surface by cleaning th...

Page 27: ...cal has been applied to the U trough see Detail C as an example 5 Once the entire decal has been properly adhered to the U trough remove tape hinge from front of decal Remove the front application tape at a sharp 180 angle 6 Inspect the entire decal for air pockets if found remove them by punching a tiny hole with a pin and then squeegee the surface flat 7 Squeegee the corners and edges of the dec...

Page 28: ...the roller 2 is positioned straight by measuring the distance d from the end of the tracking plate to the end of the spout weldment sidewall on both sides it should be the same distance 5 For each bearing use a hammer and punch to rotate the lock collar so that it seats onto the inner race of the bearing Tighten the lock collar securely to the shaft with its hex set screw 6 Insert the 7 16 x 1 1 2...

Page 29: ...GR5 2 Spout Roller 6 1 2 Nylon Locknut GR8 3 1 1 4 Bearing Flange Unit SAFL206 20 7 1 2 x 1 1 2 Carriage Bolt GR5 4 Tracking Plate RHS and LHS 8 7 16 x 1 1 2 Square Head Set Screw Hardware Kit HRDW 15 96 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 30: ... Scraper 4 3 8 Nylon Locknut GR8 2 3 8 x 1 1 4 Carriage Bolt GR5 2 Insert the spout scraper assembly 1 into the spout weldment Position at the top section of the slot and secure in place with 3 8 x 1 1 4 bolts 2 3 8 flat washers 3 and 3 8 locknuts 4 Note Final position of the spout scraper assembly will be adjusted after the belt is installed See Section 3 32 Adjust the Hopper and Spout Scraper on...

Page 31: ...14 Install the Track Slider 1 Install the track stop 1 on the U trough with 5 8 x 2 1 2 bolts 2 5 8 flat washers 3 and locknuts 4 2 Remove four bolts and slider side plate 3 Place the track slider main weldment onto the U trough 4 Replace the slider side plate to the track slider main weldment Reattach the bolts UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 32: ... Stop Installing the Track Slider 1 Track Stop 4 5 8 Nylon Lock Nut UNC GR8 Zn 2 5 8 x 2 1 2 Hex Bolt UNC GR8 Zn 5 Track Slider 3 5 8 Flat Washer USS STL Zn A B 4 1 3 2 1 5 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 33: ...ackets with 7 16 x 1 bolts 2 7 16 flat washers 3 and 7 16 locknuts 4 Attaching the S Drive 3 4 1 2 HOPPER 1 S Drive 3 1 2 Flat Washer 2 1 2 x 1 1 4 Hex Bolt GR8 4 1 2 Nylon Lock Nut GR8 Hardware Kit HRDW 15 40 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 34: ... the s drive with 1 4 x 3 4 bolts 2 1 4 flat washers 3 and 1 4 lock washers 4 Attaching the Pinch Drive Front Guard 1 4 3 2 1 Pinch Drive Front Guard 3 1 4 Flat Washer 2 1 4 x 3 4 Hex Bolt GR5 4 1 4 Lock Washer Hardware Kit HRDW 15 44 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 35: ...her Guards Weather Guard Section Locations 1 3 1 2 1 A A A A A A A 1 5 5 1 68 m Flared 2 10 3 05 m Weather Guard Standard 3 7 2 13 m Weather Guard Flat A Uni Mount Plate Cast UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 36: ...screw and 3 8 lock nut Leave the 3 8 lock nuts loose See Install the Weather Guards on the U Trough Brackets on page 36 Confirm all weather guard mount bar holes are aligned Tighten the 3 8 lock nuts after all of the weather guards have been installed A Uni Mount Plate Cast 2 3 8 Nylon Lock Nut GR8 1 3 8 x 1 1 4 Flat Head Socket Cap Screw 1 A 2 IMPORTANT IMPORTANT IMPORTANT Align holes Bevelled ed...

Page 37: ... the outer diagonal cleats are facing toward the spout end Belt Pattern Direction 2 Pull the conveyor belt over the top of the hopper roller until just inside the hopper as shown below Rolled Belt Behind a Typical Hopper 3 Feed a fish tape in at the spout through the U trough and into the hopper 4 Manually thread the belt around the transition rollers 1 in the hopper Important Pass the belt undern...

Page 38: ...on Roller 5 Attach the end of the belt to the fish tape using a clamp or use a short piece of belt and thread the connector wire through the lacing clips to connect Attaching the Short Belt Piece to the Belt 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 39: ...roller bolts and take up roller bolts on both sides of S drive to the end of their threads Note Do not tighten the nuts on the pinch roller bolts and take up roller bolts on the S drive until the belt is fully installed 4 Guide the belt through the S drive as shown in the figure below 5 Pull the conveyor belt out from the back of the S drive until approximately 6 1 8 m of excess belt remains on th...

Page 40: ...Wrap the belt around the spout roller and back under the u trough assembly to the hopper 7 Wrap the remaining conveyor belt around the hopper roller and under the U trough Conveyor Belt Bottom Path 8 9 8 Hopper Roller 9 Transition Roller The conveyor belt is now ready to be connected 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 41: ...2 Vise Grip 4 Lacing Pin 4 On both corners of the trailing edge of the belt trim 1 8 off the tip of the corner to prevent fraying Tapering the Trailing Edge of the Belt NOTCHED BELT TRAVEL DIRECTION TRAILING SIDE OF BELT approx 1 8 Sealing the Belt Lacing This section describes how to seal the belt lacing when handling oilseeds to prevent leakage 1 Apply a thin layer of flexible industrial strengt...

Page 42: ... curing process If the adhesive begins to bubble decrease heat intensity Tighten the Conveyor Belt Use the S drive pretensioner assembly 1 to set the belt tension S drive Pretensioner and Pinch Roller Bolts 5 2 3 1 4 4 4 1 Pretensioner Assembly 4 Spring 2 Pinch Roller Bolt 5 Welded Nut 3 Pinch Pipe 1 Tighten the welded nut 5 on the end of the threaded rod until the edge of the pretensioner pipe is...

Page 43: ...e 3 4 Check to make sure the bolts on the pinch roller bearings are just loose enough to allow the pinch roller to kick back 1 4 during operation when the belt seam passes through 5 Re attach the S drive bottom guards The belt will require final tension and alignment after the conveyor is fully assembled Refer to the conveyor operation manual for complete instructions UCX3 S DRIVE FIELD LOADER POR...

Page 44: ...the Crossbrace Motor Guard Fuel Tank Mount and Stabilizers 2 Install the Motor 7 Install the Torsion Idler 3 Install the Hydraulic Pump and Clutch 8 Install the Drive Pulleys Drive Belt and Torsion Idler 4 Install the Gearbox Motor Pulley Motor Pulley Belt and Clutch Stop 9 Install the Battery 5 Install the Drain Hose Clamps Drain Hose and Muffler 10 Install the Guards 3 ASSEMBLY UCX3 S DRIVE FIEL...

Page 45: ...8210 10003 R0 45 3 19 1 Install the Frame 2 1 1 Install the Sides 2 Install the Bottom UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 46: ...46 8210 10003 R0 Install the Sides x2 1 3 1 2 1 Side Frame 3 1 2 Lock Nut 2 1 2 x 2 1 2 Hex Bolt GR 8 Hardware Kit HRDW 15 102 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 47: ... Note Leftover hardware from this bag is used to install the crossbrace and fuel tank mount 1 1 2 x 1 Hex Bolt GR 8 3 1 2 Locknut 2 Bottom Frame Hardware Kit HRDW 15 131 1 3 3 1 2 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 48: ...Note Do not tighten the motor bolts until the drive belts have been installed and aligned 1 Motor 3 3 8 Flat Washer 2 3 8 Lock Nut 4 3 8 x 2 1 2 Hex Bolt Hardware Kit HRDW 15 100 2 3 1 4 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 49: ...8210 10003 R0 49 3 19 3 Install the Hydraulic Pump and Clutch 1 Hydraulic Pump Assembly 2 Clutch Assembly 1 2 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 50: ... the hydraulic pump centered in the mount 1 3 8 Locknut 6 Hydraulic Pump Base Plate 2 Hydraulic Pump 7 3 8 X 1 1 2 Carriage Bolt GR 5 3 Hydraulic Pump Key comes with pump 8 4 1 2 X 1 2 Pulley 4 Hydraulic Pump Mount Plate 9 Hydraulic Pump Steel Plate comes with pump 5 3 4 X 9 Tap Bolt GR 5 attach to the plastic shaft holder Hardware Kit HRDW 15 101 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAI...

Page 51: ... the belt Tighten the set screws after the pulleys are aligned 1 1 2 Flange Nut 5 7 16 Lock Washer 2 Hydraulic Pump Belt 6 7 16 x 3 Hex Bolt 3 4 1 2 x 1 1 8 Pulley 7 1 2 x 1 Hex Flange Bolt 4 Clutch assembly 8 Hydraulic Pump Guard Hardware Kit PARTK 15 44 1 2 3 8 4 7 5 6 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 52: ...03 R0 3 19 4 Install the Gearbox Motor Pulley Motor Pulley Belt and Clutch Stop 1 Gearbox 3 Motor Pulley Belt 2 Motor Pulley 4 Clutch Stop 1 2 3 4 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 53: ...s used to install the torsion idler on top of the torsion idler mount 1 1 2 X 1 Hex Bolt GR 8 4 Gearbox 2 Gearbox Mount Plate 5 1 2 Lock Washer 3 1 2 Lock Nut 6 1 2 X 1 1 2 Hex Bolt GR 8 Hardware Kit HRDW 15 112 1 2 3 6 5 4 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 54: ...a straight edge before installing the belt Tighten the set screws after the pulleys are aligned 1 Clutch Stop 5 3B62 Banded Belt 2 7 16 Lock Washer 6 B 12 4 Pulley TRPL 3 7 16 X 1 Hex Bolt 7 1 1 2 Hub Q1 4 3 8 X 2 Gearbox Key 4 5 6 7 1 2 3 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 55: ... on the engine 3 Attach the oil drain hose to the engine 4 Secure the oil drain hose with the clamps 5 Install the muffler according to the instructions that arrived with the motor Installing the Drain Hose Clamps and Drain Hose 3 1 2 1 Tek Screw 3 Engine Plug 2 Drain Hose Clamp Hardware Kit HRDW 15 121 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 56: ...r Guard Fuel Tank Mount and Stabilizers Assembly Note Do not tighten the frame bolts until the stabilizers are installed 1 Crossbrace 3 Fuel Tank Guard 2 Motor Guard 4 Stabilizers 3 4 1 2 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 57: ... 4 1 3 2 4 2 3 4 2 Assembly Note Remove the bolt and nut securing the bottom frame to the left side frame 1 Crossbrace 3 Motor Guard 2 1 2 X 1 Hex Bolt GR 8 4 1 2 Flange Nut Hardware Kit HRDW 15 131 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 58: ...ew of Bottom Side 6 5 1 1 2 x 1 Hex Bolt GR 8 4 Fuel Tank Mount 2 1 2 Flange Nut 5 7 16 Flange Nut 3 Fuel Tank Guard 6 7 16 X 1 Flange Bolt GR 5 Hardware Kit HRDW 15 131 HRDW 15 71 1 2 3 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 59: ...embly Note After the stabilizers are installed tighten all the frame bolts 1 1 2 x 1 Hex Bolt GR 8 3 Stabilizer Brace 2 1 2 Lock Nut from S Drive Bearing 4 1 2 Lock Nut Hardware Kit HRDW 15 131 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 60: ...l both drive belts are installed and aligned and the frame motor and gearbox hardware are all fully tightened 1 1 2 x 1 Hex Bolt GR 8 4 1 2 x 1 1 4 Carriage Bolt 2 Idler Mount Plate 5 Idler Torsion Arm 3 1 2 Hex Flange Nut 6 1 2 Hex Flange Nut Hardware Kit HRDW 15 133 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 61: ...10003 R0 61 3 19 8 Install the Drive Pulleys Drive Belt and Torsion Idler 1 Drive Pulley 3 Torsion Idler 2 Drive Belt 4 Drive Pulley 4 3 2 1 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 62: ... a straight edge before installing the belt Tighten the set screws after the pulleys are aligned 1 3TB136 1 1 2 SP Pulley TRPL 4 8 TB Pulley TRPL B 2 3 8 x 2 Drive Key 5 3 8 x 2 Gearbox Key 3 3B85 Drive Belt 6 1 1 2 Hub Q1 6 2 3 5 4 1 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 63: ...ers to tension the drive belts 1 1 2 Hex Flange Nut 6 1 2 Lock Washer 2 Idler Mount Plate 7 1 2 Hex Flange Nut 3 1 2 X 1 1 4 Carriage Bolt GR 5 8 Idler Torsion Arm 4 1 2 X 1 1 2 Hex Bolt GR 8 9 1 2 X 1 1 4 Carriage Bolt 5 Gearbox Idler Mount Hardware Kit HRDW 15 120 HRDW 15 112 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 64: ... rotate the idler pulley with the ratchet handle to a torque of 35 ft lb to tighten the belt 3 Hold the ratchet in position with the belt tight and tighten the nuts 2 3 4 Reattach and secure the guard Start the system to ensure proper operation Pulley Idler Configurations 4 1 3 2 View of Opposite Side 3 2 1 4 View of Opposite Side 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 65: ...cable to a motor mount bolt using washers from hardware bag HRDW 15 100 3 Connect the positive cable to the starter on the motor 3 4 2 1 1 Battery Box 3 Battery Box Mount Plate on bottom frame 2 1 4 X 3 4 Hex Bolt GR 5 4 1 4 Lock Nut Hardware Kit PARTK 15 39 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 66: ...66 8210 10003 R0 3 19 10 Install the Guards 1 Front Guard 2 Side Guard 1 2 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 67: ...67 Installing the Front Guard 1 1 2 Lock Nut 4 1 2 X 3 Pin 2 1 2 X 3 1 2 Hex Bolt GR 8 5 Hair Pin 3 Front Guard Hardware Kit HRDW 15 103 2 1 4 2 1 3 5 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 68: ...lling the Side Guard 1 1 2 Lock Nut 4 1 2 X 3 Hitch Pin 2 1 2 X 4 1 2 Hex Bolt GR 8 5 Hair Pin 3 Drive Side Guard Panel Hardware Kit HRDW 15 104 1 5 2 3 2 1 4 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 69: ...ort Arm Assembly Note Secure both ends of the support arm using a cotter pin 3 and washer 2 1 Support Arm 3 3 16 Cotter Pin 2 1 4 Flat Washer Hardware Kit HRDW 15 118 2 2 1 1 3 3 1 2 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 70: ... Bolt Seal Orientation Assembly Note The edge of the belt must fit into the notch on the seal 1 Left Urethane Seal 2 Right Urethane Seal 3 Cross the seal loose ends over the opposite ends of the hopper frame so that they are not interfering with the belt 4 Adjust the belt tracking Refer to Section 3 21 Align the Conveyor Belt on page 71 for belt tracking instructions Run the belt for 10 minutes to...

Page 71: ... Aligning the Belt The conveyor must be empty of all grain The belt doesn t ride up over top of the interior trough guide blocks Wait until the belt makes a complete revolution before adjusting the rollers Some belts may have uneven edges appearing misaligned To Align the Belt If your belt is tracking off center follow the sections and steps in the order following to center it Figure 2 Belt Tracki...

Page 72: ...t is butted up against the edge of the belt with little or no pressure 2 Tighten the bolts 1 2 1 Belt Guide Block 2 Belt Part Kit 15 62 3 21 2 Install the Remaining U Trough Covers See Section 3 9 Install the U Trough Covers on page 25 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 73: ...t Bolt 3 Restart conveyor and run empty for 1 minute 4 Stop the conveyor and remove ignition key or lock out the power source 5 If the belt has centered move to next step If not repeat Step 2 to Step 4 until the belt is centered 6 Tighten the bearing bolts and jam nut if equipped 7 Replace any guards that were removed UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 74: ...per Hopper Cloth Frame to the Hopper 4 Straighten the Seals and Position the Flashing 5 Insert the Lower Hopper Cloth Frame into the Hopper Cloth 6 Secure the Front Lower Hopper Cloth Frame to the Hopper 7 Secure the Side Lower Hopper Cloth Frame and Uprights to the Hopper 8 Tighten the Lower Hopper Cloth Frame Bolts 9 Install the Split Loom Finished Collapsible Hopper Cloth W ARNIN G WARNING 3 AS...

Page 75: ... Secure the Front Lower Hopper Cloth Frame to the Hopper on page 79 to Section 3 23 7 Tighten the Lower Hopper Cloth Frame Bolts on page 85 3 23 1 Straighten the Hopper Seals and Position the Flashing Straighten the Hopper Seals Seal Assembly Note Straighten the hopper seals installed in Section 3 20 Attach the Hopper Seals on page 70 and position them against the hopper weldment 1 Seal UCX3 S DRI...

Page 76: ...2 1 Assembly Note Ensure the side flashing is placed on top of the front flashing 1 Front Flashing 2 Side Flashing 3 23 2 Install the Hopper Springs Install the Hopper Springs 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 77: ... through the channels in the hopper cloth Note The frame pieces must be oriented as shown in Orientation of Frame Pieces Orientation of Frame Pieces 3 Secure the side frame pieces together with a 3 8 x 1 carriage bolt and a 3 8 hex flanged nut Attach the long side frame pieces underneath the front frame INSIDE VIEW UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 78: ... GR5 ZN 2 Fully Assembled Hopper Cloth and Frame 3 1 4 5 3 23 4 Install the Hopper Cloth onto the Hopper Springs Impact Hazard The springs holding the upper hopper cloth frame are stiff have a second person to assist you when collapsing and attaching the hopper cloth to the hopper weldment 1 Slide the assembled hopper cloth onto the hopper springs 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAI...

Page 79: ...pper see Section 3 23 5 Secure the Front Lower Hopper Cloth Frame to the Hopper on page 79 3 23 5 Secure the Front Lower Hopper Cloth Frame to the Hopper Note Finger tighten the bolts only 1 Insert the front lower hopper cloth frame into the sewn pocket in the hopper cloth UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 80: ... and weldment 4 4 Drill holes through the cloth flashing and weldment 5 Insert and finger tighten the bolts 1 5 6 Tug on the cloth to ensure it is fully stretched out and has no wrinkles 1 1 4 x 1 3 4 Elevator Bolt GR 2 4 Hopper Weldment 2 Hopper Cloth with frame inserted 5 1 4 Hex Bolt 3 Flashing 3 1 4 5 2 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 81: ...the cloth 2 lays smoothly and then slide the lower frame along the pocket until the holes in the frame align with the holes in the hopper 5 Note Ensure the cloth is fully stretched out and the upright frame can also be secured from this position 3 Starting in the middle drill a hole in the cloth through the lower hopper cloth frame flashing 3 urethane seal 4 and hopper Note Ensure that the urethan...

Page 82: ...evator Bolt GR 2 4 Urethane Seal 2 Hopper Cloth with frame inserted 5 Hopper Weldment 3 Flashing 6 1 4 Hex Bolt Secure the Uprights to the Hopper Note Finger tighten the bolts only 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 83: ...n the upright frame holes a The top hole is aligned with hopper 4 b The bottom hole is aligned with the flashing 3 and hopper 3 Drill holes through the cloth to match the frame holes 4 Insert and finger tighten the bolts UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 84: ...4 8210 10003 R0 1 2 3 4 5 1 1 4 x 1 1 4 Elevator Bolt GR 2 4 Hopper Weldment 2 Hopper Cloth with frame inserted 5 1 4 Hex Bolt 3 Flashing 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 85: ... the weldment If the cloth frame is bolted down too tight it is possible to crush the frame seals and belt together in a way that restricts belt movement or deforms the seals and frame This can result in difficulty starting the belt damage to the drive belts leakage and poor equipment performance Note Some smoke is expected as the seals are heated and broken in Tugging the Flashing Upwards 3 23 8 ...

Page 86: ... the Hopper Underside Covers Installing the Underside Front Cover Installing the Underside Main Cover 1 Hopper Front Cover 3 Hopper Bottom Cover 2 Spring Pin 1 2 3 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 87: ...Guards Installing the S Drive Lower Bottom Guard 5 4 1 3 1 S Drive Lower Bottom Cover 4 1 4 Lock Washer 2 S Drive Upper Bottom Cover 5 1 4 Flat Washer 3 1 4 x 3 4 Hex Bolt GR5 Hardware Kit HRDW 15 44x2 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 88: ...e Upper Bottom Guard 5 4 3 2 6 S Drive Take up Side Guard 8 1 4 Flat Washer 7 1 4 x 3 4 Hex Bolt GR5 Hardware Kit HRDW 15 114 Installing the S Drive Take up Side Guards 7 6 8 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 89: ...the types of mount bar assemblies which are indicated by the position arrows and identifier letters as shown on your particular conveyor model schematic that follows 2 Adjust the position on all weather guards and mount bars to achieve the best fit 3 Tighten all nuts UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 90: ... outside of slotted holes in roller mount bar once installed on weather guard SPOUT HOPPER SPOUT SPOUT SPOUT BELT TRAVEL DIRECTION THROUGH WEATHER GUARD HOPPER HOPPER HOPPER 1 Mount Bar Cross Bar with No Roller 5 7 16 Nylon Lock Nut 2 Mount Bar with Roller 6 5 16 x 1 1 2 Carriage Bolt 3 Belt Guide Nylon Blocks 7 5 16 Hex Nut 4 7 16 x 1 Carriage Bolt 8 5 16 Lock Washer 3 ASSEMBLY UCX3 S DRIVE FIELD...

Page 91: ...le 1 Attach the hopper handle 1 to the handle mount using a 3 8 x 1 1 2 bolt 2 3 8 plastic flat washer 3 and two 3 8 hex nuts 4 Note Ensure the handle can pivot after tightening the bolt 1 2 4 3 1 Hopper Handle 3 3 8 Plastic Flat Washer 2 3 8 x 1 1 2 Hex Bolt GR8 4 3 8 Hex Nut Hardware Kit HRDW 15 82 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 92: ...cable 1 3 2 1 1 8 Cable 7x19 GAC 3 Heat Shrink Tubing 2 1 8 Cable Clamp 3 Route the cable 1 through the 3 8 P Clip 4 and around the cable sheaves 4 1 1 1 1 1 8 Cable 7x19 GAC 4 3 8 P Clip 4 Attach a 1 1 4 P clip 5 to the front upper frame using one 5 16 x 1 bolt 6 one 5 16 nut 7 and two 5 16 flat washers 8 Do not fully tighten 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 93: ...f the collapsible hopper cloth controls by raising and lowering the handle Adjust cable tension as required Attaching the Cable to the Hopper Frame 1 2 5 6 7 8 Put a 2nd washer on the backside of hopper cloth 1 1 8 Cable 7x19 GAC 6 5 16 x 1 Bolt GR8 2 1 8 Cable Clamp 7 5 16 Nylon Lock Nut GR8 5 1 1 4 P Clip 8 5 16 Flat Washer Hardware Kit HRDW 15 82 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CO...

Page 94: ...cket using plate 2 3 8 x 1 carriage bolts 3 and 3 8 flanged nuts 4 Important Ensure that the angle indicator base is level with the flat top of the weather guard 1 2 3 4 1 Angle Indicator Bracket 3 3 8 x 1 Carriage Bolt 2 Plate 4 3 8 Flanged Nut 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 95: ...he tongue 5 into the tongue stub 3 Secure the tongue in place using 5 8 x 3 hitch pin 6 and 3 16 x 3 1 4 hairpin 7 4 3 1 2 7 6 5 1 Hitch FL 5 Tongue Drop FL 2 1 2 x 2 Hex Bolt GR8 6 5 8 x 3 Hitch Pin 3 7 16 Flat Washer 7 3 16 x 3 1 4 Hairpin 4 1 2 Nylock Nut GR8 Hardware Kit HRDW 15 16 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 96: ...Nut GR8 2 1 4 x 3 4 Carriage Bolt GR5 2 Adjust the position of the brush using the slots so that the bristles reach all the way to the deepest part of the chevron on the belt 3 Tighten the nuts Adjusting the Spout Brush Belt Brush Assembly Bristles reach all the way to the deepest part of the belt chevron 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 97: ...x 3 4 serrated hex flange bolt 2 2 Place the hood 3 around the bearing assembly 3 Use 1 4 x 3 4 serrated hex flange bolt 2 to secure the hood to the conveyor spout Installing Spout Cap 1 Spout Cap 2 1 4 x 3 4 Serrated Hex Flange Bolt GR5 2 1 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 98: ...98 8210 10003 R0 Installing Hood 2 1 4 x 3 4 Serrated Hex Flange Bolt GR5 4 1 4 Fender Washer 3 Hood Hardware Kit HRDW 15 97 4 3 2 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 99: ...g the scraper to the hopper or spout 2 Lower scraper until it rests on the belt with light pressure Important Ensure no part of the metal scraper mount contacts the belt 3 Tighten the nuts Belt Full contact between scraper and belt UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 100: ...ure indicated on the tire sidewall 2 Mount the wheels 1 to the axle 2 with wheel bolts 3 provided Assembly Note Wheels may have four or six bolts depending on the model of conveyor 1 Tire Assembly 3 Wheel Bolt 2 Axle 3 2 1 3 2 1 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 101: ...the end of the track towards the spout using vise grips 4 Fasten upright arms 1 to the slider 2 using 1 4 x 2 cotter pins 3 and 3 4 flat washers 13 5 Lift the spout end of the U trough assembly until the loose ends of the upright arms align with their brackets on the axle 6 Fasten the upright arms 1 to the axle 4 using 1 x 3 hex bolts 5 and 1 nylon locknuts 6 7 Tighten the bolts that fasten the ax...

Page 102: ...2 Cotter Pin 10 5 8 Nylon Locknut GR8 4 Axle 11 5 8 x 5 Hex Bolt GR8 5 1 x 3 Hex Bolt GR8 12 3 4 x 2 Hex Bolt GR8 6 1 Nylon Locknut GR8 13 3 4 Flat Washer 7 Axle Arm 14 3 4 Nylon Locknut GR8 Hardware Kit HRDW 15 31 HRDW 15 123 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 103: ...ch cable lug 3 5 Loop the cable in the winch cable lug and secure it with two 5 16 cable clamps 2 6 Trim excess cable 7 Test the function of the winch by lifting the conveyor to its raised position Crushing impact hazard Do not stand under the conveyor while testing the winch The conveyor may drop unexpectedly Ensure all equipment and personnel are clear of the conveyor while testing the winch The...

Page 104: ...there is slack in the cable 3 Loosen the bolts holding the winch adjust the winch re tighten bolts and retest 3 37 Install the Tank Kit and the Primer Bulb Depending on the region two different versions of tank kit are provided with the conveyors The size and shape of the fuel tank can vary depending on the conveyor series Examples of gas tank are shown below Gas Tank Type Low Emission Gas Tank US...

Page 105: ...nect the 1 4 fuel line 9 to the hose barb with hose clamp 8 4 To install primer bulb see Section 3 37 3 Install the Primer Bulb on page 107 Gas Tank Fuel Line 9 7 8 9 7 8 To Primer Bulb 4 36 Gear Clamp 8 1 2 Hose Clamp 6 45 L 12 gal Gas Tank w Cap Fitting 9 1 4 ID Fuel Line 20 7 1 4 MPT x 1 4 Hose Barb 4 6 4 4 6 4 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 106: ...4 Insert the square plug 10 into the hole in the bottom of the tank nearer to the spout To install primer bulb see Section 3 37 3 Install the Primer Bulb on page 107 7 8 9 4 6 10 To Primer Bulb 4 36 Gear Clamp 8 1 2 Hose Clamp 6 Gas Tank 22 x 14 x 11 5 53 L 14 gal red 9 1 4 ID Fuel Line 14 7 1 4 MPT x 1 4 Hose Barb 10 Square Plug threaded Hardware Kit PARTK 15 96 3 ASSEMBLY UCX3 S DRIVE FIELD LOAD...

Page 107: ...s in the bulb and hoses prior to installation 1 Route fuel hose of reasonable length from the fuel tank to the primer bulb Connect the fuel line to the primer bulb with hose clamp Primer Bulb Fuel Flow Direction Gas Tank Connection Side Red End Hose Routing From Fuel Tank 2 Connect a fuel filter using 1 4 fuel line to the primer bulb Use a reasonable length of fuel line so that the fuel demand val...

Page 108: ... installation check Note Before checking the primer bulb please proceed and complete all the assemblies first and after the conveyor is completely assembled place finishing zip ties on all fuel hoses to ensure all lines are snug in place Also zip tie the gearbox breather to the fuel hose above the fuel filter 1 Prime the fuel system with the primer bulb until fuel is seen in the fuel filter 2 Run ...

Page 109: ...21 2 4 3 1 1 Control Box 3 8 x 3 4 Flat Head Screw 2 Control Box Mount Welded to the Control Stand 4 3 4 Nylon Locknut Hardware Kit HRDW 15 107 3 39 Install the Tachometer ON ON OFF OFF CLUTCH LIGHTS CHECK ENGINE ROTTLE SELECT GAS TA CHHOUR MET ER 1 Digital Tachometer 2 Self Drilling Screw 1 2 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 110: ...ll required electrical connections Before you begin wiring make sure to take the key out of the control box Control Box Wiring Connections ON AGI OFF LIGHTS CHECK ENGINE CLU O ON 2 1 3 4 1 Tachometer Ground Wire 3 Lighting Harness Cable 2 Clutch Cable 4 Engine Harness Cable 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 111: ...System Ground Wire black 6 Clutch Signal Wire white 2 Route the throttle harness along the U trough assembly towards the gas drive 3 Connect the system ground wire 5 to the battery 4 Connect the clutch signal wire 6 to the clutch wire using a butt connector UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 112: ...yor U trough towards the gas drive 3 Connect engine connector 8 to the corresponding engine plug 4 Secure the relay to a nearby support bar using Tek screw 5 Connect clutch white wire to the clutch pigtail red wire using butt connector Crimp the butt connector and gently tug on both sides of the connector to test the integrity of the joint 6 Use heat shrink tubing to completely isolate the joint f...

Page 113: ...Butt Splice Tachometer GAS TACHHOUR METER 11 10 10 Tachometer Signal Wire red 11 Tachometer Ground Wire black 1 Wrap the tachometer signal wire 10 5 6 turns around the spark plug wire Trim the excess wire 2 Route the red wire away from other electrical wires UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 114: ...22 P191168 1 12 12 13 11 1 1 11 10 1 Tachometer Ground Wire from Control Box 13 Heat Shrink 12 Butt Connector 5 Check the tachometer stroke setting It should be set at 1P2R Two ways to check the setting toggle through the setting until the 1P2R stroke setting appears or check the displayed RPM speed when starting the engine The RPM displayed should be 1800 at idle and 3600 at full throttle 3 ASSEM...

Page 115: ...ables along the U trough assembly towards individual lights For mover light tuck the 4 cable underneath the U trough assembly and attach to the weather guard mount bar 3 Attach the orange connectors to the lights Mover Light Hopper Light Spout Light Secure Cables and Wiring After the conveyor is completely assembled place finishing zip ties on all cables and wiring to ensure all lines are snug in ...

Page 116: ... 1 Position the manual container 1 on the axle arm 2 Secure the container with two self tapping screws 2 Screw on Manual Container 1 Manual Container 2 14 x 5 8 Self Tapping Screw 1 3 1 2 3 ASSEMBLY UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR ...

Page 117: ...42 Attach the Jack 1 Insert the jack 1 into the jack stub located on the conveyor hitch 2 Secure the jack in place with the pin 2 provided 1 2 1 Jack 2 Pin UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY ...

Page 118: ...150 170 57 63 Lubricated 55 60 80 90 110 130 5 8 Dry 11 18 0 226 0 256 100 110 150 170 210 240 93 104 Lubricated 75 85 110 130 160 180 3 4 Dry 10 16 0 334 0 373 175 200 260 300 380 420 128 124 Lubricated 130 140 200 220 280 310 7 8 Dry 9 14 0 462 0 508 170 180 430 470 600 670 194 193 Lubricated 125 140 320 350 180 180 1 Dry 8 14 0 606 0 679 250 280 640 720 910 1020 287 289 Lubricated 190 210 480 5...

Page 119: ... 1 4 4 3 4 1 3 4 25 34 3 8 6 3 4 1 3 4 40 54 1 2 8 1 2 1 1 2 54 73 3 4 12 1 2 1 1 2 78 106 1 16 1 2 1 1 2 112 152 1 1 4 20 1 2 1 1 2 154 209 1 1 2 24 1 2 1 1 2 211 286 2 32 1 2 1 1 2 300 407 Table 3 Pipe Swivel Straight Pipe Threads NPSM N NFS Carbon Steel Pipe Size Max ft lbs Max N m 1 8 2 12 16 1 4 4 25 3 3 8 6 40 54 1 2 8 54 73 3 4 12 78 106 1 16 112 152 1 1 4 20 154 209 1 1 2 24 211 286 2 32 3...

Page 120: ...218 24 1 7 8 12 154 170 209 231 Table 5 JIC 37 Flare Tube Fitting J JFS Tube Size Thread UNF 2A Torque ft lbs Torque N m 2 5 16 24 6 7 8 9 3 3 8 24 8 9 11 12 4 7 16 20 11 12 15 16 5 1 2 20 14 15 19 21 6 9 16 18 18 20 24 28 8 3 4 16 36 39 49 53 10 7 8 14 57 63 77 85 12 1 1 16 12 79 88 107 119 14 1 3 16 12 94 103 127 140 16 1 5 16 12 108 113 147 154 20 1 5 8 12 127 133 172 181 24 1 7 8 12 158 167 21...

Page 121: ...CX3 DIMENSIONS Conveyor U Trough Diameter 10 Belt Length 110 8 OTHER Gas Drive HP 40 Gear Box Oil Type 80W90 or SAE Approved Equivalent Hydraulic Oil ATF Dexron III or Equivalent Hitch Pin Size Min Diameter x Length 1 2 x 3 UCX3 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 5 SPECIFICATIONS ...

Page 122: ...feed systems with a growing platform in providing equipment and solutions for food processing facilities AGI has manufacturing facilities in Canada the United States the United Kingdom Brazil South Africa India and Italy and distributes its products globally 201 Industrial Drive Swift Current Saskatchewan Canada S9H 5R4 P 877 667 7421 Canada USA or 306 773 7779 F 306 778 2524 E sales batco rem com...

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