ABB EC Titanium ECS100A1H1DF4 Manual Download Page 40

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7-4 Quick Startup Guide

MN448

Figure 7-1 Quick Startup Wiring Guide

Supply Voltage:

- Single phase 115 or 230V

- Three phase 230, 415, 460V

- 50 / 60Hz

- Use inputs L (L1) & N (L2)

for single phase

Motor Connection:

Factory wired do not disconnect

U V W

Fuse or MCB

check drive rating

for cable sizing

AC Supply Voltage

Earth

L1 L2 L3

Status LEDs

A1: Red = Trip

Green = Healthy
A2: Yellow = Alarm

A2 A1

RJ45 Port

Remote Keypad & PC Interface

Control Terminals

Terminals 1 to 11

Factory defaults settings:

1. Connect a START/STOP switch to Terminal 1 2

Close the contact START (enable) the drive

Open the contact STOP (disable) the drive

2. Connect 10k potentiometer on terminals 5, 6, & 7

Vary the speed from 0 to max speed

Speed Reference

Command Input

Summary of Contents for EC Titanium ECS100A1H1DF4

Page 1: ... MN448_May 2020 May 2020 EC Titanium Manual User s guide ...

Page 2: ...y contain the company name of Baldor Electric Company and the brand names of Baldor Dodge and Baldor Reliance as well as the company name of ABB until such time as all materials have been updated to reflect our new corporate identity of ABB Important Be sure to check www baldor com for the latest software firmware and drivers for your EC Titanium product Also you can download the latest version of...

Page 3: ...and Ratings 2 4 2 3 2 Integrated Motor Drive Model Numbers and Ratings 2 5 Chapter 3 Mechanical Information and Mounting 3 1 Receiving and Inspection 3 1 3 2 Mounting Location 3 1 3 3 Wiring Considerations 3 1 3 4 Motor Mounting Lifting Positions 3 1 3 3 1 Motor Lifting Postions 3 2 3 5 Removing Drive Cover 3 2 Chapter 4 Electrical Installation and Planning 4 1 Motor Connections 4 1 4 2 Protective...

Page 4: ...mistor Connection 5 5 5 6 Internal Thermal Overload Protection 5 5 Chapter 6 Keypad Programming and Basic Operation 6 1 User Interface 6 1 6 2 Real Time Operation 6 1 6 2 1 Pre setting target speed in keypad mode 6 1 6 2 2 To vary the speed in real time keypad control mode 6 2 6 2 3 To reverse direction of rotation with Parameter 1103 2 6 2 6 3 Keypad Operation and Remote Monitoring Displays 6 2 6...

Page 5: ...king System 10 17 10 4 1 Locking access to parameters 10 17 10 4 2 Un Locking access to parameters 10 17 10 5 Motor Thermistor Connection 10 18 10 6 Parameter access locking unlocking system 10 18 Chapter 11 Standalone Motor ABB Drive Setup 11 1 Overview EC Titanium Motor Design 11 1 11 2 EC Titanium Technology Overview 11 1 11 3 Identifying the EC Titanium Motor Parameters 11 3 11 4 ABB Drive Sel...

Page 6: ...ion A 1 A 4 Modbus Telegram Structure A 1 A 5 RJ45 Data Connection Pin Configuration A 2 A 6 Modbus Register Map A 3 A 7 Control and Status Register Descriptions A 4 A 8 Parameter Registers and Scaling A 4 A 9 Additional Information A 8 A 10 Modbus Exception Response Telegrams A 9 A 11 Dataflow Example A 9 A 12 Drive Fault Code and Information A 10 Appendix B Options and Kits B 1 Remote Keypad ECS...

Page 7: ...NINGS Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment and advise on how to avoid the danger The following warning symbols are used in this manual Electricity warning warns of hazards from electricity which can cause physical injury and or damage to the equipment General warning warns about conditions other than those caused by electr...

Page 8: ...placement Make sure that dust from drilling does not enter the drive during the installation Electrically conductive dust inside the drive assembly may cause damage or lead to malfunction Ensure ambient temperature ratings are within specifications refer to Appendix A 1 2 3 Safe Start Up and Operation General Safety These warnings are intended for all who plan the operation of the drive or operate...

Page 9: ...pean Union all machinery in which this product is used must comply with the Machinery Directive 2006 42 EC Safety of Machinery In particular the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204 1 The level of integrity offered by the IMD control input functions for example stop start forward reverse and maximum speed is not...

Page 10: ...1 4 Introduction MN448 ...

Page 11: ...table 2 3 for details on configured nomenclature Figure 2 1 Nomenclature Voltage 0 230 V 460 V 1 115V 1 Phase 2 230 V 4 460 V 8 230 V 1 Phase Version M Motor Only T Top Mount Drive A Axial Mount Drive Frame 100 Rolled Steel 101 Plenum Use Product Series S Standard ECS 100 M 1 H D F 4 Horsepower 1 1 HP 2 2 HP 3 3 HP 5 5 HP 7 7 5 HP 10 10 HP 15 15 HP 20 20 HP NEMA Frame Mounting F Foot Mount B C Fac...

Page 12: ...2 145T TEFC 54 460 2 2 1800 60 1 0 4000 3 F 12 95 246 91 4 40C AMB CONT 109 6 505 5 60 6 1 ECI14A2P2 6205 6205 133 60 60 EN IEC60034 1 5 LISTED E46145 1 ECS100A4H2140FF4 2 3 5 6 9 10 8 11 7 ECI4A2P2 4 12 14 13 FERRITE ASSISTED Region Description 1 Catalog Number see Figure 2 1 Type designation key for details 2 General Motor Information Frame Enclosure IP Rating Voltage RPM etc 3 Motor Rated Amps ...

Page 13: ...U2 3 0 500 V I2 4 2 A 150 1 5 min F2 0 500Hz IP20 UL Open type ECI4A4P1 910161 Power down for 5 mins before removing cover AC Variable Speed Motors ABB Motor and Mechanical Inc Fort Smtih AR Caution 1 2 3 4 5 6 Read User guide before installation or servicing Region Description 1 Drive Module see ratings table on page xxx 2 Degree of protection by enclosure IP and UL NEMA 3 Nominal ratings see rat...

Page 14: ...8 7 180 4 ECS101M0H2DF4 2 140 90 7 4 5 124 2 24 27 1 87 9 ECS101M0H3DF4 3 140 91 4 7 0 112 1 51 17 2 58 0 ECS101M0H3EF4 3 180 92 8 7 3 106 0 97 14 4 54 4 ECS101M0H5DF4 5 140 93 0 10 4 113 0 68 10 2 34 6 ECS101M0H5EF4 5 180 93 7 10 5 126 0 82 13 5 47 8 ECS101M0H7EF4 7 5 180 94 0 17 5 106 0 32 6 3 22 9 ECS101M0H7FF4 7 5 210 94 0 17 4 113 0 35 6 6 20 4 ECS101M0H10F4 10 210 94 8 22 0 121 0 23 5 5 19 2...

Page 15: ... 5 4 3 ECS100T2H3DF4 3 140 91 4 6 7 ECI2A7P0 1 9 7 7 0 ECS100T2H3EF4 3 180 92 8 7 3 ECI2A7P0 1 9 3 7 0 ECS100T2H5EF4 5 180 93 7 10 5 ECI2A10P5 2 12 6 10 5 3 phase 380 480V AC 10 3 Phase 460V Output ECS100T4H1DF4 1 140 89 3 1 2 ECI4A2P2 1 1 8 2 2 ECS100T4H2DF4 2 140 90 7 2 2 ECI4A2P2 1 3 2 2 2 ECS100T4H3DF4 3 140 91 4 3 5 ECI4A4P1 1 4 7 4 1 ECS100T4H3EF4 3 180 92 8 3 7 ECI4A4P1 1 4 7 4 1 ECS100T4H5...

Page 16: ...F4 3 180 92 8 7 3 ECI2A7P0 1 9 3 7 0 ECS100A2H5EF4 5 180 93 7 10 5 ECI2A10P5 2 12 6 10 5 3 phase 380 480V AC 10 3 Phase 460V Output ECS100A4H1DF4 1 140 89 3 1 3 ECI4A2P2 1 1 8 2 2 ECS100A4H2DF4 2 140 90 7 2 2 ECI4A2P2 1 3 2 2 2 ECS100A4H3DF4 3 140 91 4 3 5 ECI4A4P1 1 4 7 4 1 ECS100A4H3EF4 3 180 92 8 3 7 ECI4A4P1 1 4 7 4 1 ECS100A4H5EF4 5 180 93 7 5 3 ECI4A5P8 1 7 1 5 8 ECS100A4H7EF4 7 5 180 94 0 8...

Page 17: ...uous and peak output currents of the control by 1 for each 330 feet 100 meters above 3300 feet up to a maximum of 6600 feed 2000 meters Temperature Derating Control ratings apply to 40 C De rate output by 2 per C above 40 C Maximum ambient is 50 C Caution Avoid locating the EC Titanium immediately above or beside heat generating equipment or directly below water or steam pipes 3 3 Wiring Considera...

Page 18: ...otor lifting hardware is adequate for lifting only the motor Disconnect the driven load from the motor shaft before lifting the motor Caution Do not lift the motor by the shaft The motor is designed to drive a load but it is not intended to have lifting forces and stresses applied to the motor shaft Damage to the motor may result Caution If eye bolts are used for lifting a motor be sure they are s...

Page 19: ...ing power remove the four retaining screws and carefully place them aside then remove the cover to allow access to wiring the drive modules Chapter 4 contains details on the internal power connections and Chapter 5 control wiring connections See Chapter 9 for examples of typical digital control program settings and example wiring diagrams Top Mount Drive Unit Axial Mount Drive Unit ...

Page 20: ...3 4 Mechanical Information and Mounting MN448 ...

Page 21: ...motor shaft Electrical shock can cause serious or fatal injury Therefore do not couple the load to the motor shaft until all motor connections have been made During any maintenance inspections be sure the motor shaft will not rotate U V W Earth AC Supply Voltage 50 60Hz L1 L2 L3 Earth Fuse or MCB Fuses or MCB cable sizes check drive rating information Control Terminals Based on default setting out...

Page 22: ... or fatal injury The ground terminal of the EC Titanium Drive should be individually connected directly to the site ground bus bar EC Titanium ground connections should not loop from one drive to another or to or from any other equipment Ground loop impedance must confirm to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all ground wi...

Page 23: ...nnected to the motor frame motor end Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal 4 3 Incoming Power Connection The EC Titanium product range has input supply voltage surge suppression components fitted to protect the drive from line voltage transients typically originating from lightning strikes or switching of high power equipment on the same supply E...

Page 24: ... in Chapter 2 Drive Type Top T Axial A Power HP Nominal Input Current A Fuse UL Class J or MCB Type B Maximum Cable Size AWG 1 Nominal Output Current Non UL UL2 3 4 1 phase 100V 115V AC 10 3 Phase 230V Output ECS100T A 1H1DF4 1 15 1 25 20 14 3 2 1 phase 200 240V AC 10 3 Phase 230V Output ECS100T A 8H1DF4 1 12 9 16 17 5 14 7 0 ECS100T A 8H2DF4 2 12 9 16 17 5 14 7 0 ECS100T A 8H3DF4 3 12 9 16 17 5 1...

Page 25: ...d cable where the screen covers at least 85 of the cable surface area designed with low impedance to HF signals Installation of a standard cable within a suitable steel or copper tube is also acceptable 2 A cable suitable for fixed installation with relevant mains voltage with a concentric protection wire Installation of a standard cable within a suitable steel or copper tube is also acceptable 3 ...

Page 26: ...4 6 Electrical Installation and Planning MN448 ...

Page 27: ...4 Analog 0 to 10V 0 to 20mA or 4 to 20mA Digital 8 to 30V 7 0V 0 Volt Common internally connected to terminal 9 8 Analog Output Digital Output Analog 0 to 10V 20mA maximum Digital 0 to 24V 9 0V 0 Volt Common internally connected to terminal 7 10 Modbus RTU 11 Modbus RTU RL1 A Relay Common RL1 B Relay NO Contact Contact 250Vac 6A 30Vdc 5A 5 2 Control Terminal Wiring Analog signal if connected all a...

Page 28: ...ector is as follows CAN CAN 0 Volts RS485 PC RS485 PC 24 Volt RS485 Modbu RTU RS485 Modbus RTU 1 2 3 4 5 6 7 8 This is not an Ethernet connection Do not connect directly to an Ethernet port Warning 5 3 1 Cable Requirements If the data cable is made up on site ensure that the connection pin out is correct Pin 1 to Pin 1 Pin 6 to Pin 6 etc Figure 5 2 8 way ribbon cable with header 1 1 CAUTION Incorr...

Page 29: ...quirement of the application the REMOTE PANEL can be used in different configurations outline below 1 Remote Panel 1 EC Titanium 1 or 2 Remote Panels up to 63 EC Titanium 2 Remote Panels 1 1 EC Titanium Different drive models can be used on the same Remote Panel network providing a unique communications address is assigned to each The Remote Panel uses a standard RJ45 6 Way connector as its electr...

Page 30: ...displayed Use UP or DOWN and change the Device Number to 1 or 2 as required Press NAVIGATE STOP and DOWN button together again to return to normal operation NOTE An REMOTE PANEL with Device Number 1 must always be present for the network to function correctly Change the Device Address to 2 only if multiple keypads are connected 5 4 Control Signals 5 4 1 Analog Output The analog output function may...

Page 31: ...ings of parameter 1103 Command Source and 9902 Digital Input Function Select which have Input 3 function as External Trip 1103 0 9902 3 Refer to Chapter 12 for further information Set 1304 Analog Input 2 Format Ptc th If this setting is not used the drive will display E trP only if the thermistor exceeds the threshold level during operation 5 6 Internal Thermal Overload Protection The drive has an...

Page 32: ...5 6 Control Pad Wiring and Keypad Interface MN448 ...

Page 33: ...the button is used to start a stopped drive or to reverse the direction of rotation if bi directional keypad mode is enabled See drive user guide for more information 6 2 Real Time Operation Once the communication has been established between the EC Titanium and REMOTE PANEL the user can control the EC Titanium by using the control buttons on the front panel of the REMOTE PANEL 6 2 1 Pre setting t...

Page 34: ...he drive The drive will decelerate to stop at the selected deceleration ramp The display will finally show StoP at which point the drive is disabled START Pressing the START key once more results in the drive running back up to the speed at which it was previously running assuming 1100 1 6 2 3 To reverse direction of rotation with Parameter 1103 2 Press the START key The drive ramps up to the pres...

Page 35: ...equency Hz While the drive is running the following displays can be selected by briefly pressing the Navigate button on the keypad Each press of the button will cycle the display through to the next selection A 0 0 Drive running Display shows motor current Amps P 0 0 Drive Running Display shows motor power kW Drive Running Speed Reference 0 StndbY If the enable disable switch is opened the drive w...

Page 36: ...6 4 Keypad Programming and Basic Operation MN448 ...

Page 37: ...entiometer 1kΩ min to 10 kΩ max between terminals 5 and 7 with the wiper to terminal 6 of the control terminal Step 5 With the potentiometer set to zero switch on the supply to the EC Titanium The display will show SToP Step 6 By default motor setup parameters have been loaded at the factory If the drive has been reset to factory defaults proceed to Section 7 2 Enter Motor Data or skip to step 7 S...

Page 38: ...Speed 2008 Motor Max Speed Stop Mode 2102 1 Coast to Rest Control Mode 9903 2 PM Control 7 3 Customizing Your Application Factory settings may give satisfactory performance however certain adjustments may be beneficial Parameter Name Parameter Adjustment Minimum Frequency Limit 2007 Minimum output frequency Maximum Frequency Limit 2008 Maximum output frequency Primary Command Source 1103 Selects t...

Page 39: ...e last digit should be flashing The value of the digital potentiometer will be displayed indicating the target speed Use the Up and Down keys to select the required target speed Press the STOP key to return to the real time display showing SToP Step 9 Press the Start key to start the drive ramping up to the target speed The drive will run forward increasing speed until the target speed is reached ...

Page 40: ...ting for cable sizing AC Supply Voltage Earth L1 L2 L3 Status LEDs A1 Red Trip Green Healthy A2 Yellow Alarm A2 A1 RJ45 Port Remote Keypad PC Interface Control Terminals Terminals 1 to 11 Factory defaults settings 1 Connect a START STOP switch to Terminal 1 2 Close the contact START enable the drive Open the contact STOP disable the drive 2 Connect 10k potentiometer on terminals 5 6 7 Vary the spe...

Page 41: ...AVIGATE key for more than 1 second when the drive is displaying SToP The display changes to PAr 5 indicating the short S parameter group Use the Up and Down keys to select between the S L or A parameter groups To enter a parameter group press and release the Navigate key while the group letter is flashing Use the Up and Down keys to change to the desired parameter number To change parameter values...

Page 42: ...vanced Parameter mode End number ﬂashing Use to select parameter for editing Press to enter parameter edit mode Timeout 60s Timeout 60s Short Press to exit Parameter edit mode and save selection Press for 1s to return to status mode and save selection Press for 1s to enter Short Long Parameter group mode Parameter edit mode Use to change parameter value ...

Page 43: ...0415 0416 3301 3303 Run Time Last Trip 2 Drive Switching Freq Software ID Drive Serial No 3304 Drive ID 2106 2301 DC Injection Current Vector Mode Gain 2605 9903 Operating Mode Sel Motor Control Mode 9910 11201 Motor Autotune Motor Stator Rs 11203 11206 Motor Stator Lsd Motor Stator Lsq 0000 0401 1100 1103 1202 1203 1204 1205 1300 1301 Read Only Param Trip History Log Command Source Preset Jog Spe...

Page 44: ...8 4 Parameter Navigation and Groups MN448 ...

Page 45: ...02 0 1 Open Stop disable Closed Run enable Open Analog input 1 Closed Preset speed 1 2 Open Preset speed 1 Closed Preset speed 2 Analog input 1 2 Open Stop disable Closed Run enable Preset speed select 0 Preset speed select 1 Open Preset speed 1 4 Closed Max Speed 2008 3 1 Open Stop disable Closed Run enable Open Analog input 1 Closed Preset speed 1 External trip thermistor input Open Trip Closed ...

Page 46: ...t speed 1 Closing digital inputs 1 and 3 together carries out a fast stop 14 1 Open Stop disable Closed Run enable Preset speed select 0 External trip thermistor input Open Trip Closed Run Preset speed select 1 Preset speed 1 4 selected as defined in this table Note 1 1 When PTC motor thermistor is used 1304 must set to PTC th mode Otherwise digital input 3 will be used as external trip input digi...

Page 47: ...e drive to run When terminal 3 is open the drive will operate in the forward direction Closing input 3 reverses the commanded direction Closing terminal 4 will force operation at preset speed 1 parameter 1202 or function as a jog command Speed Reference Input Connection Example Potentiometer 1 10K Ohm Potentiometer Recommended 2 Watt Min Analog Input 1300 Analog Input Format used to select Voltage...

Page 48: ...tor input and a selection between an analog speed reference or preset speed input 9902 11 3 Wire Forward Reverse Active input across terminal 1 2 will cause the drive to run Closing terminal 3 will force operation at preset speed 1 parameter 1202 or function as a jog command Terminal 4 will function as a motor thermistor trip input as defined below Note When PTC motor thermistor is used 1304 must ...

Page 49: ...our will be expected If 1100 0 or 2 digital pot speed value will be set to minimum speed 2007 to start with If 1100 1 or 3 digital pot will keep unchanged from last time adjustment If 1100 4 or 6 digital pot value will be updated to be the same as current motor running speed If 1100 5 or 7 digital pot value will be set to the same value as preset speed 4 to start with 2 When drive is not running I...

Page 50: ... Open Trip Closed Run No effect Note If 1100 2 3 6 or 7 start stop will be controlled by digital input 1 and communication trip will be disabled Exception if 9902 5 6 and 7 see comments For further information on the MODBUS RTU Register Map information and communication setup please refer to Appendix E 9 5 User PI control mode 1103 5 or 6 Parameter 9902 Settings 9902 Digital input 1 Digital Input ...

Page 51: ...9 7 Control Modes MN448 ...

Page 52: ...LTAGE This parameter should be set to the rated nameplate BEMF voltage of the motor See Chapter 2 for information on locating motor nameplate data Motor Rating Dependent 110V 230V rated drives 0 250V 400V rated drives 0 500V Voltage Note The stress on the motor insulation is always dependent on the drive supply voltage This also applies to the case where the motor voltage rating is lower than the ...

Page 53: ...activation overrides the external speed reference Constant speed selections are ignored if the drive is in the local control mode Preset Speeds Frequencies selected by digital inputs depending on the setting of Parameter 9902 DIGITAL INPUTS FUNCTION SELECT See Chapter 9 for details on configuration of the digital inputs Note 9908 0 the values are entered as Hz 9908 0 the values are entered as RPM ...

Page 54: ...ough Recover energy from load to maintain operation 1 Coast Coast 2 Ramp to Stop Fast Ramp to Stop 3 Ramp to Stop with AC flux braking Fast Ramp to Stop Note Ramp to Stop will follow 2203 DECEL RAMP TIME Fast Ramp to Stop uses 2206 2nd DECEL RAMP TIME or will coast to a stop if 2206 0 0 22 ACCEL DECEL Acceleration and deceleration times 2202 ACCELERATION RAMP TIME Acceleration ramp time from 0 to ...

Page 55: ...0 100 C 0111 SPEED REFERENCE INPUT Displayed in Hz if Parameter 9908 MOTOR RATED SPEED 0 otherwise displayed in RPM 2008 2008 0115 KWh MWh METER Total number of KWh MWh consumed by the drive 0120 ANALOG INPUT 1 APPLIED SIGNAL LEVEL Displays the signal level applied to analog input 1 Terminal 6 in after scaling and offsets have been applied 0121 ANALOG INPUT 2 APPLIED SIGNAL LEVEL Displays the sign...

Page 56: ...power down power up cycling unless a trip occurred prior to power down 0 to 99 999 hours 0416 RUN TIME SINCE LAST DISABLE Run time clock stopped on drive disable value reset on next enable 0 to 99 999 hours 0417 DRIVE EFFECTIVE SWITCHING FREQUENCY Actual drive effective output switching frequency This value maybe lower than the selected frequency in parameter 2606 EFFECTIVE SWITCHING FREQUENCY if ...

Page 57: ...ays start at the current Frequency Speed 5 PRESET SPEED 4 KEYPAD START Keypad Start and Stop keys are active and control terminals 1 and 2 must be linked together The drive will always start at the Frequency Speed set in Preset Speed 4 parameter 1205 6 CURRENT SPEED TERMINAL START Control terminals 1 and 2 must be linked together The drive will always start at the current Frequency Speed 7 PRESET ...

Page 58: ... FORMAT Selects the type of reference source into terminal 6 U 0 10 U 0 10 0 to 10 Volt Signal Uni polar The drive will remain at 0 0Hz if the analog reference after scaling and offset are applied is 0 0 b 0 10 0 to 10 Volt Signal Bi polar The drive will operate the motor in the reverse direction of rotation if the analog reference after scaling and offset are applied is 0 0 A 0 20 0 to 20mA Signa...

Page 59: ...d as set in parameter 2008 MAX SPEED LIMIT 1304 ANALOG IN 2 FORMAT Selects the type of reference source into terminal 4 U 0 10 U 0 10 0 to 10 Volt Signal A 0 20 0 to 20mA Signal t 4 20 4 to 20mA Signal the DRIVE will trip and show the fault code F if the signal level falls below 3mA r 4 20 4 to 20mA Signal the DRIVE will ramp to stop if the signal level falls below 3mA t 20 4 20 to 4mA Signal the ...

Page 60: ... 1 when the motor current is below the adjustable limit set in 3200 RELAY THRESHOLD LEVEL 8 ANALOG INPUT 2 LIMIT Logic 1 when the signal on analog input 2 exceeds the adjustable limit set in 3200 RELAY THRESHOLD LEVEL 9 DRIVE READY TO RUN Logic 1 when power is applied and the drive is enabled 10 PULSE OUTPUT TO INDICATE DRIVE HAS TRIPPED The pulsed output timing is to be as per the following diagr...

Page 61: ...R 0 to 200 of drive rated power 16 SYSTEM CONTROLS Parameter lock etc 1602 PARAMETER ACCESS UNLOCK If Parameter 1603 has had a value entered then the matching value needs to be entered here in order to give read write access to the parameters Refer to section 10 4 for detailed operation 0 0 65535 1603 PARAMETER ACCESS CODE DEFINITION To make all parameters Read only enter a value in this parameter...

Page 62: ...tage level is the same as the boost level set in parameter 2603 Duration Index 1 0 0 0 0 25 0 s Defines the time for which DC current is injected into the motor The voltage level is the same as the boost level set in parameter 2603 DC INJECTION MODE Index 2 0 0 DC injection on STOP at the voltage level set in 2603 after the output frequency has reached 0 0Hz and for the time set in Index 1 This ca...

Page 63: ...per or lower limit of the band 0 0 Hz RPM 0 0 2008 2501 SKIP FREQUENCY Defines the center point of the skip frequency band and is used in conjunction with parameter 2500 SKIP FREQUENCY HYSTERESIS BAND 0 0 2008 26 MOTOR CONTROL Motor control variables 2601 ENERGY OPTIMIZER Only active when enhanced V F motor control mode is selected parameter 9903 MOTOR CONTROL MODE 2 1 0 DISABLED 1 ENABLED The Ene...

Page 64: ...age at a particular frequency reduces the current in the motor and hence the torque and power hence this function can be used in fan and pump applications where a variable torque output is desired by setting the parameters as follows Parameter 2610 9905 4 Parameter 2611 9907 2 This function can also be useful if motor instability is experienced at certain frequencies if this is the case increase o...

Page 65: ...ex 1 0 000 16 000 SPEED SCALING SOURCE Index 2 0 Motor speed 1 Motor current 2 Analog Input 2 3 PI Feedback 40 PROCESS PI SETUP Process PI control parameter set 4001 PI PROPORTIONAL GAIN PI Controller Proportional Gain Higher values provide a greater change in the drive output frequency in response to small changes in the feedback signal Too high a value can cause instability 1 0 0 0 30 0 4002 PI ...

Page 66: ...parameter should be set to the rated nameplate BEMF voltage of the motor See Chapter 2 for information on locating motor nameplate data Motor Rating Dependent 110V 230V rated drives 0 250V 400V rated drives 0 500V Voltage Note The stress on the motor insulation is always dependent on the drive supply voltage This also applies to the case where the motor voltage rating is lower than the rating of t...

Page 67: ...eral 150 Constant 0 Off 1 Pump 110 Variable 0 Off 2 Fan 110 Variable 2 On 2 0 Industrial Mode Intended for general purpose applications 1 Pump Mode Intended for centrifugal pump applications 2 Fan Mode Intended for Fan applications 9903 Motor Control Mode Selects the motor control method For proper control of the EC Titanium parameter 9903 should be set to 2 PM Control 2 0 Vector speed control mod...

Page 68: ...r to motor nameplate for value 11203 MOTOR STATOR INDUCTANCE Lsd Ld mH Motor Inductance Lsd value refer to motor nameplate for value 11206 MOTOR STATOR q axis INDUCTANCE Lsq Lq mH Motor q axis Inductance Lsq value refer to motor nameplate for value 96102 BLUETOOTH ENABLE Turns the on board Bluetooth On Off 0 0 Enabled On Board Bluetooth On 1 Disabled On Board Bluetooth Off ...

Page 69: ...ue as 1603 as chosen above 2 All parameters will now be Read Write and parameter 1603 will become visible and show the value which was originally programmed as the parameter access code 3 To disable this feature set parameter 1603 to zero and then parameter 1602 to zero NOTE In the event of losing the drive password please contact ABB for support to be provided with an unlock code The drive serial...

Page 70: ...iciencies across the speed load range The Motor Inductive values and Back EMF Voltage are important values for setting a ABB drive with the EC Titanium to ensure the proper control and optimized performance of the system Proper program settings are more relevant than with induction motors Nameplate data provided with each motor should be used to ensure proper setup and of the ABB Drive to control ...

Page 71: ... USE SHAFT GROUNDING BRUSH INSTALLED NP3968A01C01 ABB MOTOR AND MECHANICAL INC FORT SMITH AR MFG IN U S A WARNING AVERTISSEMENT EC TitaniumTM BEARING RATING VOLTS R P M SPEC ENCL CAT NO CT TO HZ FRAME Ld mH IP DE ODE VPWM TO CHP HZ VT MATCHED INV FLA RPM MAX PH CLASS HZ BEMF VOLTS SER F NEMA NOM EFF INV TYP Lq mH SER TO HZ PF Rs OHM HP 35E5247Z715G1 2 145T TEFC 54 460 2 2 1800 60 1 0 4000 3 F 12 9...

Page 72: ...t with 110 overload allowed for one minute every ten minutes Maximum current with 150 overload allowed for one minute every ten minutes ABB drives can supply maximum output current I2max for 2 seconds at start 11 4 Motor Setup Parameters with ABB Drives The following parameters should be set based on nameplate data of the EC Titanium Motor It is important to accurately input these values for prope...

Page 73: ...C Titanium motors the nominal voltage is the back EMF voltage at nominal speed of the motor If the voltage is given as voltage per rpm e g 60 V per 1000 rpm the voltage for a nominal speed of 3000 rpm is 3 60 V 180 V 99 08 Motor Nominal Frequency Here set the nominal motor frequency This setting must match the value on the motor rating nameplate Note For base speeds other than 1800 RPM Motor Nomin...

Page 74: ...ux as well as the mechanical state of the motor and starts the motor instantly under all conditions Automatic start guarantees optimal motor start in most cases It includes the flying start function starting to control the rotating motor and accelerating it to the reference speed and the automatic restart function restarting the drive automatically after a short max 10 seconds power supply failure...

Page 75: ...tandstill autophasing mode that can be used if Turning mode cannot be used and the Standstill 1 mode gives erratic results This mode is considerably slower than Standsitll 1 11 7 Group 30 Limits In order to avoid demagnetization of the motor the maximum current 30 17 should be set to no higher than 150 of the motor nominal current Parameter Name Value Description 30 17 Maximum Current 1 5 x Motor ...

Page 76: ... successfully completed the speed and torque limits parameter group 30 Limits have been set speed feedback filtering parameter group 90 Feedback selection speed error filtering 24 Speed reference conditioning and zero speed 21 Start stop mode have been set and the drive has been started and is running in speed control mode WARNING The motor and machinery will run against the torque and speed limit...

Page 77: ...11 8 Standalone Motor and ABB Drive Setup MN448 ...

Page 78: ...d Single Phase Operation Three phase drives can be operated from a single phase supply with 50 derating of the maximum output current Earth Leakage When operating from a balanced three phase supply with the permissible supply voltage range touch current according to IEC61800 5 1 does not exceed 3 5mA 12 3 Motor Control Electrical Output Frequency Range 0 to 500Hz in 0 1 Hz steps Max Output Frequen...

Page 79: ...V digital 20mA max Resolution 10 bit Accuracy better than 1 of full scale Relay Output Max Switching Voltage 250VAC 30 VDC Max Switching Current 5A at 30 Volt DC 6A at 250 Volt AC Response Times Command Source Response Time Digital Input 8ms Analog Input 16ms Modbus RTU Interface 8ms from receipt of valid command CAN Interface 8ms from receipt of valid command Master Slave Function 8ms response 60...

Page 80: ...18 200 240 VAC 1 All N A N A 160 239 418 380 480 VAC 1 All N A N A 320 478 835 380 480 VAC 2 All 780 756 320 478 835 12 8 Automatic Switching Frequency Reduction The switching frequency selected in 2606 will be automatically reduced based on the heatsink temperature In addition switching frequency is reduced under the following conditions Output Frequency based Effective Switching Frequency Reduct...

Page 81: ...3520B 35 3 3528B 44 5 3548B 64 180 3 3624B 59 6 HOLES 41 DIA 5 50 4 50 50 2 75 4 26 Ø 8 60 6 50 2 75 Ø 1 1250 1 1245 624 632 16 54 648 18 04 3 56 25 KEY 1 75 LONG DRAIN FITTING EA END 2 43 4 30 7 88 6 87 8 43 5 76 3 75 3 75 8 63 4 50 00 06 5 3632B 68 7 5 3648B 92 210 7 5 3730B 105 5 01 5 50 3 88 3 38 730 17 89 740 19 02 760 21 96 780 23 51 Ø 1 3750 1 3745 8 00 7 00 3 50 50 31 KEY 2 38 LONG 6 HOLES...

Page 82: ... Ø 1 1250 1 1245 3 56 2 75 624 632 16 71 648 18 21 50 2 75 5 50 6 50 1 90 25 KEY 1 75 LONG 6 HOLES 44 DIA DRAIN FITTING EA END 7 88 3 75 3 75 8 63 4 50 00 06 8 43 5 59 5 76 4 31 5 30 5 30 LEAD HOLE 1 11 DIA PLUGGED EA SIDE 2 LEAD HOLES 88 DIA PLUGGED 5 3632B 77 7 5 3648B 106 210 7 5 3730B 111 5 50 3 88 3 38 Ø 1 3750 1 3745 8 00 7 00 3 50 50 730 18 10 740 19 23 760 22 17 780 23 72 1 90 31 KEY 2 38 ...

Page 83: ...ITTING PUEP ONLY TOP OF AUX DRIVE NP 12 00 Ø 6 61 6 81 8 06 6 50 2 75 2 75 3 25 3 50 00 06 LEAD EXIT LOC FRONT END 2 3520B 38 3 3528B 46 180 3 3624B 66 5 50 4 50 50 2 75 1 00 1 00 6 50 2 75 Ø 1 1250 1 1245 3 56 Ø 8 82 624 632 22 25 648 23 76 25 KEY 1 75 LONG 2 LEAD HOLES Ø 88 PLUGGED EA SIDE 2 LEAD HOLES Ø 1 11 PLUGGED EA SIDE 6 HOLES 44 DIA DRAIN FITTING EA END TOP OF AUX DRIVE NP 12 00 2 43 7 88...

Page 84: ...drive will restart according to the mode selected by parameter 2108 Terminal Mode Restart Function If the motor is stopped and the display shows there is no fault the drive output is disabled and the drive is ready to run Fault History When a fault is detected it is stored in the fault history Parameters 0401 Trip History Log can be used to display the last four fault codes for the drive Use the U...

Page 85: ...load Standby Constant On Off Blink every 3s Trip Off Constant On Off Power not supported Off Blink every 3s Off Internal Comms Loss Off Red and Yellow slow alternate flashing Faulty Off Slow flashing Off External 24V Green and Yellow slow flashing at same time Off Green and Yellow slow flashing at same time COPYSTICK2 Transfer Pass Fast flashing 2s Off Off COPYSTICK2 transfer Fail Off Fast flashin...

Page 86: ...flashing which indicates the output current parameter 9906 value and either increase acceleration ramp parameter 2202 or decrease motor load Check the total motor cable length is within the drive specification Check the load mechanically to ensure it is free and that no jams blockages or other mechanical faults exist 0x05 Hardware Over Current Check the wiring to motor and the motor for phase to p...

Page 87: ...ip Check communication link between drive and external devices Make sure each drive in the network has its unique address 0x0E Input phase loss trip Drive intended for use with a 3 phase supply has lost one input phase 0x0F Spin start failed Spin start function failed to detect the motor speed 0x11 Internal memory fault Parameters not saved defaults reloaded Try again If problem recurs refer to yo...

Page 88: ...format 1 start bit 8 data bits 1 stop bits no parity Physical signal RS 485 2 wire User interface RJ45 see section A 5 for more information A 3 RJ45 Connector Configuration Connection details are shown in section A 5 A 4 Modbus Telegram Structure The following Modbus RTU Commands are supported 03 Read Holding Registers 06 Write Single Holding Register The telegram structure is as follows Command 0...

Page 89: ...nfiguration 1 2 3 4 5 6 7 8 CAN CAN 0 Volt Remote Keypad PC Connection Remote Keypat PD Connection 24 Volt Remote Keypad Power Supply RS 485 Modbus RTU RS 485 Modbus RTU Data Format is Fixed at 1 start bit 8 data bits 1 Stop bit No parity Baud rate and address set in 5302 ...

Page 90: ...3 R 2dp e g 300 3 00 17 3304 Drive type U16 03 R Internal Value 20 0120 Analog 1 input result U16 0 1000 03 R 1dp e g 500 50 0 21 0121 Analog 2 input result U16 0 1000 03 R 1dp e g 500 50 0 22 0111 Pre Ramp Speed Reference Value S16 0 5000 03 R 1dp e g 500 50 0Hz 23 0107 DC Bus Voltage U16 0 1000 03 R 600 600 Volts 24 0110 Drive Power Stage Temperature S16 10 150 03 R 50 50 C 29 Relay Output Statu...

Page 91: ... or register 5 can be used for speed reference control however only one reference should be used in any control system otherwise unexpected behaviour can result Register 4 Acceleration Deceleration Ramp Time Active only when 1103 4 this register specifies the drive acceleration and deceleration ramp time The same value is applied simultaneously to the acceleration and deceleration ramp times The v...

Page 92: ...08 2008 Internal value 3000 50 0Hz 135 1205 Preset Speed 4 U16 2008 2008 Internal value 3000 50 0Hz 136 1300 Analog input format U16 0 7 0 0 10V 1 b 0 10V 2 0 20mA 3 t 4 20mA 4 r4 20mA 5 t 20 4mA 6 r 20 4mA 7 10 0V 137 1301 Analog iput offset U16 5000 5000 1dp e g 300 30 0 138 1302 Analog Input Slave Scaling U16 0 20000 1000 100 0 139 1304 Analog Input 2 Format U16 0 6 0 0 10V 1 b 0 10V 2 0 20mA 3...

Page 93: ...o_5 151 2202 Accel ramp time U16 0 60000 2dp e g 300 3 00s 152 2203 Decel ramp time U16 0 60000 2dp e g 300 3 00s 153 2206 2nd Ramp U16 0 2500 2dp e g 250 2 50s 154 2500 Skip Frequency Centre U16 0 2008 Internal value 3000 50 0Hz 155 2501 Skip Frequency Band U16 0 2008 Internal value 3000 50 0Hz 156 2601 Energy Optimiser U16 0 1 0 Disabled 1 Enabled 157 2603 Boost Value U16 0 Drive Rating Dependen...

Page 94: ...current U16 0 Drive Rating Dependent 1dp e g 100 10 0A 174 9907 Motor rated Frequency U16 25 500 Data unit is in Hz 175 9908 Motor rated speed U16 0 30000 Maximum value equals to the sync speed of a typical 2 pole motor 176 2017 Maximum Current Limit U16 0 1750 1dp e g 1000 100 0 177 2105 DC Injection Speed U16 0 2008 3000 50 0Hz 178 2106 DC Injection Current U16 0 1000 1dp e g 100 10 0 179 2301 V...

Page 95: ...ins multiple data entries as follows High byte Low byte 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Trip Configuration Baud Rate Drive Address Data values can be interpreted as follows Drive Address 1 to 63 Baud Rate 0 115k2 1 115k2 2 9k6 3 19k2 4 38k4 5 57k6 6 115k2 7 115k2 8 115k2 9 115k2 10 115k2 Trip Time Set up 0 Comms Loss Trip Disabled 1 30ms Watchdog Trip on Comms Loss 2 300ms Watchdog Trip on C...

Page 96: ...t for Modbus Control Mode e g 1103 4 Run command issued to drives whilst the drive is not enabled e g Digital Input 1 is open Run command issued to drive whilst the drive is in a tripped condition Network Master attempts to read or write a register that does not exist within the drive Network Master attempts to write a holding register with a value outside the range of the register Drive busy due ...

Page 97: ...see when the decimal points are flashing which indicates the output current parameter 9906 value and either increase acceleration ramp parameter 2202 or decrease motor load Check the total motor cable length is within the drive specification Check the load mechanically to ensure it is free and that no jams blockages or other mechanical faults exist OL b 0x01 Brake channel over current excessive cu...

Page 98: ...F 0x0C Comms loss trip Check communication link between drive and external devices Make sure each drive in the network has its unique address 0x0E Input phase loss trip Drive intended for use with a 3 phase supply has lost one input phase 0x0F Spin start failed Spin start function failed to detect the motor speed 0x11 Internal memory fault Parameters not saved defaults reloaded Try again If proble...

Page 99: ...A 12 Modbus RTU Example Connection MN448 ...

Page 100: ...100L EC Titanium Remote LED Keypad MN449 ECS100L Remote Keypad Instruction Manual General Specifications Compatible Drives EC Titanium Signal Interface Standard 6 way RJ45 connector Supply Input 10V 36V DC 30mA RS485 signal Industry standard 2 wire 5V differential Environmental Operational 0 50 C Storage 40 C 60 C Relative Humidity 95 noncondensing Protection rating IP54 Max cable length 20m unscr...

Page 101: ...CS100B Instruction Manual B 3 USB PC Connection Kit ECS100U The USB PC Connection Kit connects between the RJ45 port on the EC Titanium and a USB PC Port This kit is used when programming the drive with the PC Software Tools Part Number Description ECS100U USB PC Connection Kit B 4 RJ45 Splitter The RJ45 Splitter is used for multi drive serial connections from one or multiple remote keypads Part N...

Page 102: ......

Page 103: ...ible lack of infor mation in this document We reserve all rights in this document and in the subject matter and illustra tions contained therein Any reproduc tion disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB ABB Motors and Mechanical Inc 5711 R S Boreham Jr Street Fort Smith AR 72901 Ph 1 479 646 4711 new abb com ...

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