ABB CoriolisMaster FCM2000 Operating Instruction Download Page 25

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6 Converter

D184B111U02

FCM2000

6.1.3 Installation

Examples

Fig. 20:

Installation Recommendations for Cluster Mounting

min. 62

min. 175

Opening the housing cover

– Loosen the cover screws

– Remove cover or open cover with window

Closing the cover

– Press the cover with the window on the

side to be closed into the gaskets and tighten
the cover screw

– Set the small cover on the frame and tighten the screws

Summary of Contents for CoriolisMaster FCM2000

Page 1: ...Operating Instruction D184B111U02 Coriolis Mass Flowmeter FCM2000 for Simultaneous Measurement of Mass Density and Temperature Standard Software D699G001U01 A 3x...

Page 2: ...hone 49 0 55 19 05 0 Telefax 49 0 55 19 05 777 Copyright 2004 by ABB Automation Products GmbH We reserve the right to technical amendments This document is protected by copyright Information in this d...

Page 3: ...DN 6 1 16 to 6 20 5 1 Installation and Maintenance Flowmeter Primary 20 5 1 1 Supplementary Installation Information 21 5 1 2 Maintenance Repair 23 6 Converter 24 6 1 Installation of the Field Mount...

Page 4: ...ensity for Current Output Value 100 56 6 6 15 5 Temperature for Current Output Value 0 56 6 6 15 6 Temperature for Current Output Value 100 56 6 6 15 7 Alarm Current High Low 56 6 6 15 8 Value of the...

Page 5: ...8 2 3 NAMUR Contact 81 8 3 Information for Safe Operation FM 83 8 3 1 Inspection 83 8 3 2 Classes per FM 83 9 Alarm Overview Warning and Error Messages 84 9 1 Alarm Overview 84 9 2 Description of the...

Page 6: ...Contents 6 FCM2000 D184B111U02...

Page 7: ...immediately operational 1 1 2 Regulated Usage This instrument is designed to convey liquids and gases including unstable gases meter the mass flow of the fluid directly meter the volume flow indirect...

Page 8: ...rve the following general information Warning Information indicating a risk or dangerous situation which could result in serious injury or even death to personnel Caution Information indicating a dang...

Page 9: ...p 1 hazardous fluids liquid gas including unstable gases Pressure equipment manufacturer s name This Factory Plate contains most of the specifications in cluded on the plate described above a with the...

Page 10: ...imum flowrate and TAG Number FM Approvals Order Number Complete Model Number Meter Size Protection Class Ambient temperature Supply voltage and maximum power Process connections and pressure rating Me...

Page 11: ...electrical connections in the Operating Instruc tion otherwise the electrical Protection Class may be compromised Ground the flowmeter system The connections for the supply voltage must be in complian...

Page 12: ...ounting screw Base Attention Never loosen the mounting screws in the base Never remove the converter from the base This could de stroy the instrument If problems exist contact ABB Service Information...

Page 13: ...esonance This resonant frequency at the operating conditions is a func tion of the meter tube geometry the characteristics of the flowmeter materials and the mass of the fluid in the meter tube which...

Page 14: ...ter for the remote design is mounted at a distance from the flowmeter primary Ex Free Area Flowmeter Prim MC21 A T Converter ME21 A T Converter ME21T Flowmeter Primary MC26B Flowmeter Primary MC21O Co...

Page 15: ...d pipelines Two sup ports or hangers should be installed symmetrically and stress free in close proximity to the in and outlet process connections Shut Off Devices To conduct a system zero adjustment...

Page 16: ...be installed in the vicinity of strong electromagnetic fields e g near motors pumps transformers etc When operating more than one meter in one or multiple interconnected pipelines the flowmeter prima...

Page 17: ...installation with an upward flow as shown in Fig 6 This has the advantage that any solids contained in the fluid will settle downward and any gas bubbles will move up ward out of the meter tube when t...

Page 18: ...ation shown in Fig 8 is only permissible if a pipeline reduction or orifice with a smaller cross section can be installed to prevent the flowmeter primary from partially draining during the measuremen...

Page 19: ...reased inaccuracies Some difficult installations are shown in Fig 10 Installations at the highest point in the pipeline Figure A can result in the formation of air pockets which can lead to appreciabl...

Page 20: ...meter sizes DN 3 1 10 and DN 6 1 4 is 50 bar For meter size DN 1 5 1 16 the max pressure is 70 bar Attention Before start up both transport protection screws must be removed and replaced by the nippl...

Page 21: ...framework vibration free and mechanically stable Fig 12 Connection nipple Fig 13 Installation DN 1 5 vertical Connection nipple Connection nipple Important If there are large differences between the...

Page 22: ...bbles can be more readily removed To prevent outgassing of the gas from the liquid a back pressure of at least 0 1 to 0 2 bar is recommended To achieve optimum performance the multi connection plug is...

Page 23: ...the ambient conditions air circulation humidity seal integrity of the process connections cable entries and cover screws reliability of the supply power the lightning protection and the grounds For al...

Page 24: ...The housing is mounted using 4 screws see Fig 19 Exchanging a Converter The converter modules are identical in function for all flowmeter sizes and can be readily exchanged Assure that the replacement...

Page 25: ...or Cluster Mounting min 62 min 175 Opening the housing cover Loosen the cover screws Remove cover or open cover with window Closing the cover Press the cover with the window on the side to be closed i...

Page 26: ...re uploaded into the new converter Converter specific values are automatically updated 6 2 4 Socket for the Memory Module External Memory Module The socket for the external memory module is located on...

Page 27: ...the function is active Data entry is divided into two types of entries Direct numeric entries Entries from a predefined table Fig 23 Converter Keypad and Display N S N S N S N S Points for Magnet Stic...

Page 28: ...ation Action Key Display Information Find parameter Qmax STEP or DATA QmMax Find parameter Submenu Unit STEP or DATA Submenu 180 00 kg h Unit Change parameter Qmax ENTER QmMax Change parameter Unit EN...

Page 29: ...an Enter a new PP Code Old PP Code Technician 0 9999 New PP Code Technician 0 9999 Language English German English select Selection of the display language see Page 40 Paragraph 6 6 4 Submenu Operatin...

Page 30: ...able units for volume flowrate see Page 43 Paragraph 6 6 4 7 Unit name hl 3 ASCII Technician ASCII Name for programmable volume flowrate units Unit factor 100 000 l Technician table Factor for program...

Page 31: ...bmenu Alarm Min Alarm Qm 0 00 0 105 Technician float Lower mass flowrate limit must be less than the upper mass flowrate limit The entry is based on QmMax Max Alarm Qm 100 00 0 105 Technician float Up...

Page 32: ...ty Qm Qv Q Q Bargraph Temperature Density Totalizer Mass F Totalizer Mass R Totalizer Mass Totalizer Vol F Totalizer Vol R Totalizer Volume Pipe frequency Driver current Blank line Sensor ampl A B TAG...

Page 33: ...n Overflow F 0 display Display overflow counter forward flow Max 65535 overflows Mass overflow counter 1 overflow 10 000 000 units before re set Totalizer R 123456 78 kg display Enter Display totalize...

Page 34: ...ass or volume totalizer unit Only displayed for Output of Mass Pulse width 30 000 ms float Submenu Current output 1 see Page 51 Paragraph 6 6 14 Output Qm Qm Qv Density Temperature float Selection of...

Page 35: ...output Qv l 100 120 00 l min 0 1 1000000 float Only displayed for Output of Volume Volume flowrate for current output of 100 Density l 0 0 8 kg l 0 1000000 float Only displayed for Output of Density D...

Page 36: ...Contact closed when no MAX MIN Alarm Contact open when no MIN Alarm Contact closed when no MIN Alarm Contact open when no MAX Alarm Contact closed when no MAX Alarm Submenu Label TAG Number 123ABCDE...

Page 37: ...an table Test contact output Submenu Simulation Technician Simulation of measurement values Simulation on on off Technician table Turn simulation on off Qm Enter Measure Enter using Step Technician ta...

Page 38: ...ered they can be displayed using the STEP or DATA keys The sequence in which the errors are displayed does not indicate the priority of the errors 9a Set Dens measure 9b Set Density 0 5 kg l Warning R...

Page 39: ...he complete set of user specific parameters Service Additional set of Service menus only available to ABB Automation Products Service personnel If the Prog Prot Code is set to 0 default setting the pr...

Page 40: ...links and the flowrate value is set to 0 6 6 4 Submenu Unit In this submenu the units can be defined for the measured variables mass flowrate density and tempera ture and for the calculated variables...

Page 41: ...he volume flow to be used for the display of the instantaneous volume flowrate or for the entries of the Min and Max limits for the current output when the volume flowrate is to be indicated by the cu...

Page 42: ...flow only the volume flow unit selections are displayed The following units can be selected l m3 ft3 ugl igl bbl programmable volume flow unit 6 6 4 6 Submenu Programmable Mass Flow Units Any user pre...

Page 43: ...other flow parameters e g totalizer units Unit Name for the Programmable Volume Flow Units In this menu the name or abbreviation of the programmable volume flow unit can be entered The name can have a...

Page 44: ...xternal memory module 6 6 6 Flow Range QmMax The flow range can be set between the limits from 0 01 to 1 0 QmMax Meter Pipe and applies to both flow directions QmMax is the value used as the basis for...

Page 45: ...lection of whether a manual or automatic zero adjustment is to conducted can be made using DATA or STEP System Zero Manual allows the direct entry of a zero value for the system zero This could be use...

Page 46: ...that the associated Min Alarm value 6 6 10 1 Minimum Alarm Mass Flowrate Set the lower mass flowrate limit It must be less than the upper mass flowrate limit Minimum 0 Maximum 105 6 6 10 2 Maximum Ala...

Page 47: ...limit It must be less than the upper temperature limit Minimum 50 C Maximum 190 C 6 6 10 6 Maximum Alarm Temperature Set the upper temperature limit It must be greater than the upper temperature limi...

Page 48: ...er Mass F Display the mass forward flow totalizer Totalizer Mass R Display the mass reverse flow totalizer Totalizer Volume Display the volume forward or reverse flow totalizer dependent on the presen...

Page 49: ...w counter is incremented by one and the totalizer value reset to zero to continue totalizing the flow In order to indicate that an overflow has occurred a warning is displayed Up to 65535 overflows ca...

Page 50: ...ut is to based on Mass Pulses The pulse output will be calcu lated using 1pulse per Kilogram because for this example the mass totalizer unit is Kilogram Values between 0 001 and 1000 can be entered f...

Page 51: ...100 pulses kg 40 pulses s frequency 40 Hz period 25 ms maximum pulse width period 2 12 5 ms Result entered pulse width of 10 ms is acceptable Example 2 A new pulse factor is entered Settings QmMax 6 k...

Page 52: ...l and current output range is changed from 4 20 mA to 0 20 mA a message that the HART Communication will be turned off is dis played and the current output range is set to 0 20 mA 6 6 14 2 Variable to...

Page 53: ...20 mA The menu is only displayed when the current output is based on the density Minimum 0 5 g cm3 Maximum 3 5 g cm3 The density value for a current output value of 100 must be at least 0 01 g cm3 lar...

Page 54: ...Overview 6 6 14 9 Value of the Alarm Current at Low Alarm In this menu the value of the Low Alarm Current can be entered The setting for the alarm current is a func tion of the current output range se...

Page 55: ...15 2 Volume Flowrate for Current Output Value 100 In this menu the volume flowrate value is entered for which the current output is to indicate its 100 value 20 mA The menu is only displayed when the...

Page 56: ...ue of 100 must be at least 10 C larger than the temperature value for a current output value of 0 6 6 15 6 Temperature for Current Output Value 100 In this menu the temperature value is entered for wh...

Page 57: ...the limits of 21 mA and 26 mA 6 6 16 Submenu Switched Contacts In this submenu the function assigned to the contact input and the contact output can be defined 6 6 16 1 Contact input This menu can be...

Page 58: ...ened MIN Alarm _ _ if no MIN Alarm contact closed MIN Alarm _ if no MAX MIN Alarm contact opened MAX Alarm _ _ if no MAX Alarm contact closed MAX Alarm _ if no MAX Alarm contact opened The symbols _ a...

Page 59: ...rs Packed ASCII 6 6 17 3 Date HART Date 6 6 17 4 Instrument Number 6 6 18 Submenu Data Link 6 6 18 1 Communication In this menu the communication mode can be selected Available selections are HART Off...

Page 60: ...ted on the pulse to be directly entered The entered value must be between 0 001 and 5000 pulses s Pressing any key terminates the self check process and the output is again a function of the converter...

Page 61: ...ble whether the variable should be measured or simulated and what val ue should be assigned to the variable Therefore a selection can be made from the following Measure The measurement variable is mea...

Page 62: ...of entries is 115 to 115 2 Density This menu is used to define how the density is to be determined while in the simulation mode 3 Enter a Density Value The density value for the simulation can be ente...

Page 63: ...smitter The two HART Frequencies 1200 Hz and 2200 Hz can be selected and transmitted 6 6 20 2 Function Test HART Command The received HART Commands are displayed 6 6 20 3 Function Test Memory Module 6...

Page 64: ...key at any time to exit the menu 6 6 21 2 Warning Register In the menu Warning Register the sum of all detected and active warnings is displayed Use ENTER to dis play the first warning with its warni...

Page 65: ...s menu the Error and Warning registers and the mains interrupt counter can be reset 6 6 22 Software Version In the first line the instrument designation is displayed FCM2000 and the revision date of t...

Page 66: ...0 Software Version Revision Date Type of Change Description A1x 19 1 2000 New release A2x 10 7 2003 Added functions Introduced improved high accuracy density correction A3x 7 11 2003 Added functions I...

Page 67: ...MC21 A T Converter ME21 A T Converter ME21T Primary MC26B Primary MC21O Converter ME21O Converter ME21T Converter ME21O Primary MC26C Compact Design MC23 A T Compact Design MC27B Compact Design MC23O...

Page 68: ...ctive 0 4 20 mA 41 42 internal external Contact output for system monitor Max Min Alarm empty meter pipe or forward reverse direction signal Function selectable in software RB U 51 52 internal externa...

Page 69: ...xternal Current Output 2 passive 4 20 mA 12 V 30 V 81 82 internal external Contact input for external totalizer reset and external zero return Function selectable in software 0 V 16 to 30 V Ri Ri 2 k...

Page 70: ...erating Instruction The foil shield is only electrically conductive on one side and may not be connected to SE Install the cabling as shown in the electrical Interconnection Diagrams i e connect termi...

Page 71: ...the individual shields of the signal cable pairs and connect to the clamp bracket in the connection box The signal cable is plugged into the socket on the flowmeter pri mary b Assemble signal cables i...

Page 72: ...ent output 2 selectable in software Function passive terminals 33 34 4 20 mA 0 RL 600 Source voltage 12 Us 30 V 4 1 Pulse output passive terminals 51 52 fmax 5 kHz pulse width 0 1 ms 2000 ms Setting r...

Page 73: ...ls 31 32 0 4 20 mA 0 RL 300 3 Current output 2 selectable in software Function passive terminals 33 34 4 20 mA 0 RL 300 Source voltage 12 Uq 20 V 4 Pulse output passive terminals 51 52 fmax 5 kHz puls...

Page 74: ...tive terminals 31 32 UO 20 V UL 30 V IL 30 mA IO PO EEx ib IIC EEx ib IIB mA mW CO nF LO mH CO nF LO mH 100 500 217 3 8 1400 14 8 Curve linear Internal capacitance CI 2 4 nF internal inductance LI 0 1...

Page 75: ...maries and Converters D184B111U02 FCM2000 75 7 2 2 Ambient Temperature Ranges Meter Size MC2_ DN 20 DN 150 6 Ambient temperature in C 40 40 40 50 40 60 Temperature Class T2 180 C T3 165 C 140 C T4 100...

Page 76: ...250R 31 32 33 34 51 52 41 42 81 82 24V L 1 N 2 AC 100 230V AC DC 24V Hilfsenergie power supply alimentation D338D303U01 Rev 03 Ex others 300R 250R Passiv Minusanschluss der Strom ausg nge ist verbunde...

Page 77: ...cation uses an ac voltage superimposed on current output 1 which does not affect the connected instrumentation This design is only available with the 4 20 mA current output option Terminals 31 32 Tran...

Page 78: ...range 30 C to 70 C Loop resistance max 186 km Inductance ca 0 65 mH km Max cable length 50m 1 Remove the signal cable insulation for approx 80 mm remove 50 mm at the flowmeter primary side 2 Cut the w...

Page 79: ...Converters D184B111U02 FCM2000 79 7 6 Pulse Output Change Active Passive Fig 35 Converter Module Fig 36 Plug in Jumper Positions Plug in Jumper Location Plug in Jumper position for for passive pulse...

Page 80: ...figurations correspond to the operating conditions the system zero adjustment has been made the contrast setting for the display matches the local light conditions Use the arrow keys Step Data in subm...

Page 81: ...must be maintained along the entire circuit The test voltage for the non intrinsically safe circuits is UT 60 V When shipped the black cable connectors are installed If the signal outputs are to be c...

Page 82: ...correspond to the Ignition Type intrinsically safe light blue non intrinsically safe black The flowmeter primary and the converter housing are to be connected to Potential Equalization For intrinsica...

Page 83: ...nts in IEC227 and IEC245 For installations inside buildings the supply power is to be protected by a circuit breaker which must be located in the vicinity of the flowmeter primary and be appropriately...

Page 84: ...urrent output both current outputs are set to their programmed alarm status High Low Alarm If in addition the error Density 0 5 g cm3 is active then the volume flowrate is set to 0 and the current out...

Page 85: ...ng for for the temperature The value is above the MAX Alarm setting for the temperature Increase the MAX Alarm Warning 7 Ext Data load ed 9 Is displayed for 1 minute after the supply pow er is turned...

Page 86: ...rent limiter in the driver has responded because the driv er current is insufficient see Error 0 see Error 0 Error 3 Flowrate 105 14 The value set in QmMax was ex ceeded by more that 5 Flow range sett...

Page 87: ...the flowmeter is 0 5kg l The volume and mass totaliz ers are halted The flowmeter primary is not completely filled with fluid Completely fill the flowmeter primary Error 10 DSP Commu nication 3 The D...

Page 88: ...ion Diagram Field mount housing lower section Cable connector M20x1 5 Fuse field mount housing 4A Magnet Stick package Signal cable Fuse 24 V 2 A Fuse 110 V 230 V 1 A D674A868U06 D674A869U06 D685A1020...

Page 89: ...10 Replaceable Parts List D184B111U02 FCM2000 89 Fig 40 Fuse in Field Mount Housing Fig 41 Fuse in Converter Module Fuse 4 A Fuse 1 A...

Page 90: ...11 Certificates 90 FCM2000 D184B111U02 11 Certificates 11 1 EU Certificate of Compliance Fig 42...

Page 91: ...11 Certificates D184B111U02 FCM2000 91 Fig 43...

Page 92: ...11 Certificates 92 FCM2000 D184B111U02 11 2 EU Type Examination Certificate Fig 44...

Page 93: ...11 Certificates D184B111U02 FCM2000 93 Fig 45...

Page 94: ...11 Certificates 94 FCM2000 D184B111U02 Fig 46...

Page 95: ...11 Certificates D184B111U02 FCM2000 95 Fig 47...

Page 96: ...11 Certificates 96 FCM2000 D184B111U02 Fig 48...

Page 97: ...11 Certificates D184B111U02 FCM2000 97 Fig 49...

Page 98: ...11 Certificates 98 FCM2000 D184B111U02 Fig 50...

Page 99: ...11 Certificates D184B111U02 FCM2000 99 Fig 51...

Page 100: ...11 Certificates 100 FCM2000 D184B111U02 11 3 PED Certificate of Compliance Fig 52...

Page 101: ...11 Certificates D184B111U02 FCM2000 101 11 4 EHEDG Certificate Fig 53...

Page 102: ...3 ugl igl bbl Temp at 0 50 to 190 C Unit name prog mass unit 3 ASCII Temp at 100 50 to 190 C Unit factor prog mass unit Current output range 0 20mA or 4 20mA Unit name prog volume unit 3 ASCII Iout at...

Page 103: ......

Page 104: ...n GERMANY Phone 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com The Company s policy is one of continuous product improvement and the right is reserved to modify the information contain...

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