7、FRONT FORK COMPONENT
60
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
Throttle Refueling Line
1
2
Throttle Return Line
1
3
C
lutch cable
1
4
1244200-046000 ZT310
－
V clutch line sheath
1
Throttle/clutch cable clearance adjustment
Fig.1 FRONT FORK
COMPONENT
PROCEDURE:
●
Throttle line
Use an open-end wrench to loosen the lock nut
①
on the throttle refueling line
⑴
or the return line
⑵
, and turn
the adjustment screw
②
to adjust the clearance to 2 to 4 mm. After the adjustment, lock the nut
①
again.
●
Clutch line
Fine adjustment:
Lift the protective rubber sleeve
⑷
on the clutch rocker arm to the elbow of the clutch cable
⑶
, loosen the nut
③
with pliers, rotate the adjustment screw
④
, finally lock the nut
③
, and then reset the dust jacket. After
adjusting, pay attention to the nut
③
, the adjustment screw
④
and the groove of the rocker seat should be
staggered to prevent the cable from coming out.
Big adjustment:
If fine adjustment cannot be achieved, loosen the nuts
⑥
with an open-end wrench, rotate the adjustment screw
⑤
, and finally tighten the nuts
⑥
.
CAUTION:
●
The motorcycle support should be fixed during disassembly to prevent accidents caused by incline.
●
Throttle line adjustment should be noted as follows:
After adjustment, ensure that the throttle can be reset automatically. It is forbidden to increase the idle speed of
the engine due to adjustment of the cable.
The engine idle speed rise cannot occur in the direction of rotation.
Checking the engine idle speed should be performed under the condition of a heat engine and should be at 1500
to 1700 rpm.
●
The clutch adjustment should be noted as follows: Excessive free travel can cause wear and malfunction of the
clutch and gearshift mechanism. After adjustment, be sure to stagger the nut, adjusting screw, and slot on the
rocker arm to a certain position to prevent the cable from coming out of the slot.
