CONNECTING RODS AND PISTONS
5-89
2. Install:
• Piston ring
(into the cylinder)
TIP
Use the piston crown to level the piston ring near
bottom of cylinder “a”, where cylinder wear is
lowest.
3. Measure:
• Piston ring end gap
Out of specification
→
Replace the piston
ring.
TIP
The oil ring expander spacer’s end gap cannot
be measured. If the oil ring rail’s gap is exces-
sive, replace all three piston rings.
EAS30749
CHECKING THE PISTON PIN
The following procedure applies to all of the pis-
ton pins.
1. Check:
• Piston pin
Blue discoloration/grooves
→
Replace the
piston pin and then check the lubrication sys-
tem.
2. Measure:
• Piston pin outside diameter “a”
Out of specification
→
Replace the piston pin.
3. Measure:
• Piston pin bore diameter “b”
Out of specification
→
Replace the piston.
4. Calculate:
• Piston-pin-to-piston-pin-bore clearance
Out of specification
→
Replace the piston pin
and piston as a set.
b. Top of cylinder
Piston ring
Top ring
End gap limit
0.55 mm (0.0217 in)
2nd ring
End gap limit
0.80 mm (0.0315 in)
a
b
Piston pin outside diameter
18.991–19.000 mm (0.7477–
0.7480 in)
Limit
18.971 mm (0.7469 in)
Piston pin bore inside diameter
19.004–19.015 mm (0.7482–
0.7486 in)
Limit
19.045 mm (0.7498 in)
• Piston-pin-to-piston-pin-bore clearance =
Piston pin bore diameter “b” -
Piston pin outside diameter “a”
Содержание FJR13AG
Страница 1: ...2016 SERVICE MANUAL FJR13AG FJR13ESG B88 28197 70 E0 ...
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Страница 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 EAS30021 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Страница 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 1 3 2 ...
Страница 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Страница 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 6 5 4 3 2 1 ...
Страница 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 1 2 3 4 5 6 7 8 9 ...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 5 3 2 1 9 8 6 7 ...
Страница 84: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20020 COOLING SYSTEM DIAGRAMS 3 13 4 5 6 7 7 7 8 1 2 10 9 14 15 16 17 11 12 3 ...
Страница 86: ...COOLING SYSTEM DIAGRAMS 2 33 7 1 2 3 4 5 5 8 9 6 8 9 10 11 12 ...
Страница 94: ...CABLE ROUTING FJR13AG 2 41 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Страница 98: ...CABLE ROUTING FJR13AG 2 45 Rear fender left side view 3 4 5 B 1 2 A 6 7 C 1 11 12 8 9 10 13 D E F 15 14 15 G H ...
Страница 102: ...CABLE ROUTING FJR13AG 2 49 Rear fender top view 1 2 3 A B 4 5 6 C C D ...
Страница 108: ...CABLE ROUTING FJR13AG 2 55 Fuel tank and canister B C 2 3 1 A A ...
Страница 114: ...CABLE ROUTING FJR13ESG 2 61 Rear brake hose right side view 4 5 6 7 8 9 10 11 1 12 13 14 15 2 3 16 1 A B C F E D ...
Страница 116: ...CABLE ROUTING FJR13ESG 2 63 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Страница 124: ...CABLE ROUTING FJR13ESG 2 71 Rear fender top view 7 E 6 D 5 C C 1 2 3 4 A B 8 9 10 ...
Страница 130: ...CABLE ROUTING FJR13ESG 2 77 Fuel tank and canister B C 2 3 1 A A ...
Страница 132: ...CABLE ROUTING FJR13ESG 2 79 ...
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Страница 305: ...REAR SHOCK ABSORBER ASSEMBLY FJR13ESG 4 132 5 Install the rear fender bolts 1 and quick fas teners 2 1 1 2 2 ...
Страница 364: ...GENERATOR AND STARTER CLUTCH 5 35 TIP Tighten the generator cover bolts in stages and in a crisscross pattern ...
Страница 389: ...SHIFT SHAFT 5 60 c Tighten both locknuts to specification T R Shift rod locknut 7 Nm 0 7 m kgf 5 1 ft lbf 1 2 c d a b ...
Страница 406: ...MIDDLE GEAR 5 77 Middle driven pinion gear shim Thickness mm 0 10 0 15 0 20 0 30 0 40 0 50 ...
Страница 438: ...BALANCERS 5 109 ...
Страница 454: ...WATER PUMP 6 15 ...
Страница 468: ...AIR INDUCTION SYSTEM 7 13 EAS20071 AIR INDUCTION SYSTEM 1 2 3 5 6 7 8 1 1 2 1 1 3 6 7 8 2 2 3 5 4 ...
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Страница 485: ...IGNITION SYSTEM 8 8 ...
Страница 493: ...ELECTRIC STARTING SYSTEM 8 16 ...
Страница 499: ...CHARGING SYSTEM 8 22 ...
Страница 517: ...CORNERING LIGHT SYSTEM FJR13ESG 8 40 ...
Страница 527: ...SIGNALING SYSTEM 8 50 ...
Страница 613: ...FUEL INJECTION SYSTEM 8 136 ...
Страница 633: ...CRUISE CONTROL SYSTEM 8 156 ...
Страница 651: ...ACCESSORY BOX SYSTEM 8 174 ...
Страница 663: ...IMMOBILIZER SYSTEM 8 186 ...
Страница 669: ...ABS ANTI LOCK BRAKE SYSTEM 8 192 ...
Страница 722: ...ELECTRICAL COMPONENTS 8 245 6 1 3 2 17 20 19 18 7 8 11 12 13 14 15 16 4 5 10 9 ...
Страница 744: ...ELECTRICAL COMPONENTS 8 267 ...
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