CONNECTING RODS AND PISTONS
5-88
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a. Measure cylinder bore “C” with the cylinder
bore gauge.
TIP
Measure cylinder bore “C” by taking side-to-side
and front-to-back measurements of the cylinder.
b. If out of specification, replace the cylinder,
and replace the piston and piston rings as a
set.
c. Measure piston skirt diameter “P” with the mi-
crometer.
d. If out of specification, replace the piston and
piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f. If out of specification, replace the cylinder,
and replace the piston and piston rings as a
set.
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EAS30748
CHECKING THE PISTON RINGS
1. Measure:
• Piston ring side clearance
Out of specification
→
Replace the piston
and piston rings as a set.
TIP
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
Bore
79.000–79.010 mm (3.1102–
3.1106 in)
Taper limit
0.050 mm (0.0020 in)
Out of round limit
0.050 mm (0.0020 in)
“C” = maximum of D
1
, D
2
, D
3
, D
4
, D
5
, D
6
Taper (front-to-back) = maximum difference be-
tween D
1
, D
3
, D
5
Taper (side-to-side) = maximum difference be-
tween D
2
, D
4
, D
6
Out of round (top) = difference between D
1
, D
2
Out of round (middle) = difference between D
3
,
D
4
Out of round (bottom) = difference between D
5
,
D
6
Diameter
78.965–78.980 mm (3.1089–
3.1094 in)
a. 5 mm (0.20 in) from the bottom edge of the
piston
• Piston-to-cylinder clearance =
Cylinder bore “C” -
Piston skirt diameter “P”
Piston-to-cylinder clearance
0.020–0.045 mm (0.0008–0.0018
in)
Piston ring
Top ring
Side clearance limit
0.120 mm (0.0047 in)
2nd ring
Side clearance limit
0.120 mm (0.0047 in)
a
P
Содержание FJR13AG
Страница 1: ...2016 SERVICE MANUAL FJR13AG FJR13ESG B88 28197 70 E0 ...
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Страница 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 EAS30021 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Страница 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 1 3 2 ...
Страница 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Страница 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 6 5 4 3 2 1 ...
Страница 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 1 2 3 4 5 6 7 8 9 ...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 5 3 2 1 9 8 6 7 ...
Страница 84: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20020 COOLING SYSTEM DIAGRAMS 3 13 4 5 6 7 7 7 8 1 2 10 9 14 15 16 17 11 12 3 ...
Страница 86: ...COOLING SYSTEM DIAGRAMS 2 33 7 1 2 3 4 5 5 8 9 6 8 9 10 11 12 ...
Страница 94: ...CABLE ROUTING FJR13AG 2 41 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Страница 98: ...CABLE ROUTING FJR13AG 2 45 Rear fender left side view 3 4 5 B 1 2 A 6 7 C 1 11 12 8 9 10 13 D E F 15 14 15 G H ...
Страница 102: ...CABLE ROUTING FJR13AG 2 49 Rear fender top view 1 2 3 A B 4 5 6 C C D ...
Страница 108: ...CABLE ROUTING FJR13AG 2 55 Fuel tank and canister B C 2 3 1 A A ...
Страница 114: ...CABLE ROUTING FJR13ESG 2 61 Rear brake hose right side view 4 5 6 7 8 9 10 11 1 12 13 14 15 2 3 16 1 A B C F E D ...
Страница 116: ...CABLE ROUTING FJR13ESG 2 63 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Страница 124: ...CABLE ROUTING FJR13ESG 2 71 Rear fender top view 7 E 6 D 5 C C 1 2 3 4 A B 8 9 10 ...
Страница 130: ...CABLE ROUTING FJR13ESG 2 77 Fuel tank and canister B C 2 3 1 A A ...
Страница 132: ...CABLE ROUTING FJR13ESG 2 79 ...
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Страница 305: ...REAR SHOCK ABSORBER ASSEMBLY FJR13ESG 4 132 5 Install the rear fender bolts 1 and quick fas teners 2 1 1 2 2 ...
Страница 364: ...GENERATOR AND STARTER CLUTCH 5 35 TIP Tighten the generator cover bolts in stages and in a crisscross pattern ...
Страница 389: ...SHIFT SHAFT 5 60 c Tighten both locknuts to specification T R Shift rod locknut 7 Nm 0 7 m kgf 5 1 ft lbf 1 2 c d a b ...
Страница 406: ...MIDDLE GEAR 5 77 Middle driven pinion gear shim Thickness mm 0 10 0 15 0 20 0 30 0 40 0 50 ...
Страница 438: ...BALANCERS 5 109 ...
Страница 454: ...WATER PUMP 6 15 ...
Страница 468: ...AIR INDUCTION SYSTEM 7 13 EAS20071 AIR INDUCTION SYSTEM 1 2 3 5 6 7 8 1 1 2 1 1 3 6 7 8 2 2 3 5 4 ...
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Страница 485: ...IGNITION SYSTEM 8 8 ...
Страница 493: ...ELECTRIC STARTING SYSTEM 8 16 ...
Страница 499: ...CHARGING SYSTEM 8 22 ...
Страница 517: ...CORNERING LIGHT SYSTEM FJR13ESG 8 40 ...
Страница 527: ...SIGNALING SYSTEM 8 50 ...
Страница 613: ...FUEL INJECTION SYSTEM 8 136 ...
Страница 633: ...CRUISE CONTROL SYSTEM 8 156 ...
Страница 651: ...ACCESSORY BOX SYSTEM 8 174 ...
Страница 663: ...IMMOBILIZER SYSTEM 8 186 ...
Страница 669: ...ABS ANTI LOCK BRAKE SYSTEM 8 192 ...
Страница 722: ...ELECTRICAL COMPONENTS 8 245 6 1 3 2 17 20 19 18 7 8 11 12 13 14 15 16 4 5 10 9 ...
Страница 744: ...ELECTRICAL COMPONENTS 8 267 ...
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