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POWR
5-29
6H95G11
Power unit
Checking the piston diameter
1.
Measure the piston outside diameter at
the specified measuring point. Replace if
out of specification.
Checking the piston clearance
1.
Calculate the piston clearance using the
piston outside diameter and the cylinder
bore specifications. Replace the piston
and piston rings as a set or the cylinder
block or all parts, or rebore the cylinder if
out of specification.
Checking the piston rings
1.
Check the piston ring dimensions of B
and T. Replace if out of specification.
2.
Level the piston rings
1
in a cylinder with
a piston crown.
3.
Check the piston ring end gap
c
at the
specified measuring point. Replace if out
of specification.
T
B
T
6B450460
B
a
b
Piston outside diameter:
77.940—77.965 mm
(3.0685—3.0695 in)
Measuring point
a
:
10.0 mm (0.39 in) up from the
bottom of the piston skirt.
Oversize piston diameter:
1st:
78.190—78.215 mm
(3.0783—3.0793 in)
2nd:
78.440—78.465 mm
(3.0882—3.0892 in)
Piston clearance:
0.055–0.060 mm
(0.0022–0.0024 in)
Piston ring dimensions
Top ring
a
and 2nd piston ring
b
:
B: 1.970—1.990 mm
(0.0776—0.0783 in)
T: 2.500—2.700 mm
(0.0984—0.1063 in)
6F650430
d
c
1
1
Piston ring end gap
c
:
Top ring and 2nd piston ring:
0.30—0.50 mm
(0.0118—0.0197 in)
Measuring point
d
:
10.0 mm (0.39 in)
6H95G11_05 04.8.20 11:05 Page 30
Содержание EK40G
Страница 1: ...EK40J SERVICE MANUAL 6H9 28197 5G 11 EK40G ...
Страница 4: ......
Страница 16: ...GEN INFO 1 11 6H95G11 MEMO ...
Страница 28: ...2 11 6H95G11 SPEC MEMO ...
Страница 54: ...FUEL 4 13 6H95G11 Fuel system 6H94030E No Part name Q ty Remarks 18 Check valve 2 19 Screw 4 ø5 24 mm ...
Страница 103: ...6H95G11 6 4 9 8 7 6 5 4 3 2 1 Special service tools Backlash indicator 90890 06706 ...
Страница 122: ...LOWR 6 23 6H95G11 Lower unit Shimming M T 6F660860 ...
Страница 145: ...6H95G11 6 46 9 8 7 6 5 4 3 2 1 Drive shaft and lower case Shimming Shimming T3 M3 M2 6F660440 T2 T1 M1 ƒ π ...
Страница 152: ...BRKT 7 1 6H95G11 Bracket unit Special service tools Needle bearing attachment 90890 06613 Driver rod L3 90890 06652 ...
Страница 199: ......
Страница 200: ...YAMAHA MOTOR CO LTD Printed in Japan Aug 2004 0 3 1 E Printed on recycled paper ...