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Remote Controls & Water Cooler Selection

Razor

32OAC/DC

TIG-MMA

REMOTE CONTROLS -

Provides selection for the type of Remote Control option to be used. The options are Torch

Mounted remote amp control and Foot Control.

Torch Mounted : Select by pushing the Remote
button to illuminate the icon.

Water Cooler Connection: Select by pushing the
WATER button to illuminate the ON icon to enter
the machine into water cooling mode.

Foot Control: Select by pushing the Remote
button to illuminate the icon.

WATER COOLER MODE -

Provides electronic link when water cooler unit is connected to the machine.

Pins 1 & 2 are the 220VAC

of the Water Cooler

Water Cooler Connection Socket

Located at the Rear of the Power Source

Pins 3 & 4 are the Signal Input
Termanls of the Water Cooler

Water Cooler Connection -

The water cooler is connected to the power source via a 5 Pin connector located at the

rear of the machine. The connector provides 220-230VAC power supply to the water cooler unit via Pins 1&2.

The machine will monitors the water flow and welding off time via a signal circuit connected to Pins 3&4.

IMPORTANT NOTE:

This sensor circuit will turn off the welding output should there be no or insufficent water flow from the water cooler unit.

This will prevent the Water Cooled torch cable from over heating and burning out.

WARNING! Prevention of Torch Cable Overheating & Burn Out

When using RAZORWELD TIG320 ACDC machine with a Water Cooled TIG Torch ensure:

1. The water cooler is plugged into the power supply at the rear of the Power Source.

2. The water level is to the full level.

3. The water cooler is switch on using the on/off switch located on the front panel of the water cooler.

4. The power source is in Water Cooler Mode by selecting the Water On icon on the front panel.

1. Plug in the water cooler at
the rear of the Power Source

4. Activate the Water On
icon on the front panel

3. Switch on the on/off switch on
the front panel of the water
cooler

2. Check the Water Level

Esseti NZ Ltd, authorised representatives or agents of Esseti NZ Ltd will not be liable
or responsible for any damage to water cooled torch cables due to overheating and
burning out.

IMPORTANT:

When the Foot Control

option is selected the Hand Amp Control
will not work.

Содержание RazorWeld Razor TIG320 ACDC

Страница 1: ...tand this instruction manual carefully before the installation and operation of this equipment TIG32O ACDC OPERATING MANUAL XA TIG320RZ ACDC K YEAR MACHINE WARRANTY 1 1 R NE TY MACHINE WARRANTY YEAR P...

Страница 2: ...d technical personnel that provide us with market trends market feedback and customer comments and requirements Secondly they provide a customer support service that is second to none thus ensuring ou...

Страница 3: ...cedure for DC AC DC MIX ARC Welding 28 DC TIG Welding 29 DC Pulse TIG Welding 30 DC PULSE TIG Welding Set Up Procedure Operation 31 TIG Welding Fusion and Filler Wire Technique 32 Machine Set Up for A...

Страница 4: ...metal and sparks Frequently inspect input power cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized or badly joined ca...

Страница 5: ...explode Because gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks phy...

Страница 6: ...will automatically compensate for input voltage variations within a specific range In circumstances where the voltage of the input power supply exceeds the stipulated value it is possible to cause dam...

Страница 7: ...7 Electrical Schematic Diagram Razor32OAC DC TIG MMA...

Страница 8: ...c Trigger Control 2T 2s 4T 4S Remote Amp Control Optional MMA stick electrode AC and DC Output Ignition Amp 10 80A Ignition Time 0 01 1 5 sec Arc Force adjusts arc energy to suit electrode application...

Страница 9: ...mote Control The Remote Interface allows connection of either Torch Remote or Foot Pedal for remote control of amperage output Job Memory Job memory function allows you to enter and store weld paramet...

Страница 10: ...r 7 Rotary Encoder 1 Fault Alarm 2 On Off Swicth 3 Coolant Filler 4 Front Panel 5 Water Connector Inlet 6 Water Connector Outlet 8 Power switch on off 9 Water Cooler Connector 10 Inlet gas connector 1...

Страница 11: ...or Inlet 6 Water Connector Outlet Water Cooler Rear Layout Description 2 6 5 3 4 1 7 1 1 2 3 4 6 1 Cylinder Rack 2 Cable Hanger 3 Cylinder Tray 4 Solid Rubber Wheel 5 Tig Rod Holder 6 Front Locking Ca...

Страница 12: ...ions No SECTION DESCRIPTION INSTRUCTION PAGE 8 MMA MODE PROGRAM 19 9 REMOTE CONTROL MODE SELECT 20 10 WATER COOLER MODE SELECT 20 11 JOB SAVE 21 12 JOB RECALL DELETE SELECT 21 13 JOB SELECT 21 14 GAS...

Страница 13: ...on 5 Pulse Select Enables choice of Pulse Mode Pulse Off Pulse On Pulse Off Select by pushing the button to cycle through to illuminate the icon Pulse On Select by pushing the button to cycle through...

Страница 14: ...nt of the parameter Turn the Encoder to adjust the setting Push the Encoder to lock the setting 6A Weld Program Selecting weld program parameters Turn the Encoder to set the Start Amp value Range is 1...

Страница 15: ...own to the finish amperage The setting shows on the digital display It is the amperage the machine will deliver at the finish of the welding sequence Up Slope Time Provides selection for the amount of...

Страница 16: ...ush the Encoder to lock the icon ready for adjustment AC Hz Provides selection to adjust the frequency of the AC square wave in AC TIG mode Allows adjustment of frequency of the AC square wave cycle T...

Страница 17: ...eter selection Select by turning the Encoder Knob to cycle through the weld parameter icons The icon will illuminate when selected Push the encoder knob to lock the icon The LED icon will blink on and...

Страница 18: ...eld during SPOT Weld cycle Adjusts the amount of time the welding output stays on after arc igintion SPOT MODE Selecting SPOT mode allows setting of an ON time and OFF time of the welding cuurent Afte...

Страница 19: ...icon ready for adjustment The value selected shown on the digital display represents the amount AMPS Selected 8 MMA IGNITION TIME Provides selection and adjustment of the electrode IGNITION Time start...

Страница 20: ...flow and welding off time via a signal circuit connected to Pins 3 4 IMPORTANT NOTE This sensor circuit will turn off the welding output should there be no or insufficent water flow from the water co...

Страница 21: ...d JOB number press the JOB SAVE button JOB number The selected JOB number will show on the digital display JOB SAVE JOB recall select Select a JOB number Press the JOB select button the Gas Test butto...

Страница 22: ...cket Earth Connected to the output socket 2 Turn the power source on using the on off switch located on the rear machine panel 3 Set the MMA weld settings using the MMA weld program on the front panel...

Страница 23: ...s out of postion welding low hydrogen type electrodes where a forceful arc characteristic is preferred to maintain the arc and better control penetration Lower Arc Force is better suited to hardfacing...

Страница 24: ...c into the molten pool and becomes the deposited weld metal The deposit is covered and protected by a slag which comes from the electrode coating The arc and the immediate area are enveloped by an atm...

Страница 25: ...greater than the diameter of the core wire Electrode Angle The angle that the electrode makes with the work is important to ensure a smooth even transfer of metal When welding in down hand fillet hori...

Страница 26: ...Switch on the machine using the On Off switch at the rear of the machine 10 Set the weld parameters using the front panel set procedure on the following page Installation Set Up for DC TIG Welding DC...

Страница 27: ...The value selected shown on the digital display represents the of time that the Peak Amp is on dur ing the pulse cycle 5 Select Tungsten Diameter Turn the Encoder to set the Pre Gas Time Pre Gas Time...

Страница 28: ...e 11 Select Finish Amperage Push the Encoder to lock the icon ready for adjustment Push the Encoder to lock the icon ready for adjustment Push the Encoder to lock the icon ready for adjustment Turn th...

Страница 29: ...the greatest amount of flexibility to weld the widest range of material and thickness and types DC TIG welding is also the cleanest weld with no sparks or spatter HF ARC IGNITION for TIG tungsten ine...

Страница 30: ...overall heat input As a rule use enough background current to reduce the weld pool to about half its normal size while still keeping the weld pool fluid As a guide start by setting the background ampe...

Страница 31: ...shows on the digital display Push the Encoder to lock the icon ready for adjustment Turn the Encoder to set Base Amperage The setting shows on the digital display Push the Encoder to lock the icon rea...

Страница 32: ...torch Add Tig filler wire Retract the filler wire Move the torch forward to the front of the weld pool Repeat the process gas shield TIG Welding Fusion Technique Manual TIG welding is often considere...

Страница 33: ...it s representatives will be responsible for any gas loss 9 Switch on the machine using the On Off switch at the rear of the machine 10 Set the weld parameters using the front panel set procedure on...

Страница 34: ...encoder knob to cycle through to illuminate the AC Hz icon see page for detailed AC Hz information Push the Encoder to lock the icon ready for adjustment Push the Encoder to lock the icon ready for ad...

Страница 35: ...p Select by turning the encoder to cycle through to illuminate the Peak Amp icon Base Amp Select by turning the encoder to cycle through to illuminate the Down Slope icon Finish Amp Select by turning...

Страница 36: ...with the RAZOR320ACDC machine to adjust the frequency of the AC Square Wave output It means that the amount of time that it takes the AC square wave to complete a full cycle switch from postive to ne...

Страница 37: ...with AC TIG arc rectification arc stutter arc wandering and arc stoppage These problems typically occur during the transition between positive and negative phase of the alternating cycles The current...

Страница 38: ...results in more heat being driven into the Tungsten Electrode and excessive Electrode Positive can still result in the Tungsten overheating and melting BALANCED SQUARE WAVE FORM Balance Adjusted for H...

Страница 39: ...xpress the AC Balance by referencing the percentage of time spent in either the Electrode Positive or Electrode Negative phase of the AC cycle and often do not tell you which they are referring to whe...

Страница 40: ...lse parameters by turning the encoder to cycle through the front panel to select the pulse parameter icons and make settings as show in the following step by step procedure Turn the Encoder to set the...

Страница 41: ...ompared to DC waveform which can be varied from 5 95 It is good practice never to exceed the value of 50 DC waveform which would otherwise impair the oxide removal and flushing portion of the weld and...

Страница 42: ...mote receptacle on the front panel of the machine Connection and operation of the remote foot control XA RFC 2 Remote amperage controls allow remote welding current adjustment from the welding machine...

Страница 43: ...he welding machine The amount of gas flow needed to do the job will depend on the welding gas and the job being done but a common setting to start with is 10 L min SHIELDING GASES Shielding gases are...

Страница 44: ...ifetime and overall cost effectivenes When E3 Tungsten Electrodes are compared with 2 thoriated tungsten E3 requires fewer re grinds and provides a longer overall lifetime Tests have shown that igniti...

Страница 45: ...running lengthwise and thus grinding crosswise is grinding against the grain If electrodes are ground crosswise the electrons have to jump across the grinding marks and the arc can start before the t...

Страница 46: ...her Cover ATERCO200 80 Sheath x 8m Inc Leather Cover 19 ATN45V07OB WF Water Feed Hose x 4m O B Rubber ATN45V08OB WF Water Feed Hose x 8m O B Rubber 20 ATN45V09OB QGS Gas Supply Hose x 4m O B Rubber AT...

Страница 47: ...ens Collet Body 1 0mm T2GL16 Gas Lens Collet Body 1 6mm T2GL24 Gas Lens Collet Body 2 4mm T2GL32 Gas Lens Collet Body 3 2mm 61 5mm 5 16 32 UNEF Gas Lens Collet Body Gas Lens Body Filter Kits Small Par...

Страница 48: ...15 l min flow rate Check hoses and fittings for holes leaks etc Moisture on the base metal Remove all moisture from base metal before welding Contaminated base metal Remove materials like paint greas...

Страница 49: ...al Incorrect filler wire Check the filler wire and change if necessary 8 Arc difficult to start or will not start DC welding Possible Reason Suggested Remedy Incorrect machine set up Check machine set...

Страница 50: ...larger electrode Poor welding technique Use the correct welding technique or seek assistance for the correct technique Poor joint preparation Check the joint design and fit up make sure the material i...

Страница 51: ...rom the date of purchase XCEL ARC Inverter MIG SWF MTS MMA TIG TIG ACDC Plasma Power Source Only 2 Years RAZORWELD Inverter MIG SWF MTS MMA TIG TIG ACDC Power Source Only 3 Years RAZORCUT Inverter Pla...

Страница 52: ...t or the Contractual Remedies Act and therefore also entitled to at the consumer s discretion either a refund of the purchase price of the goods or repair of the goods or replacement of the goods Retu...

Страница 53: ...der Earth Clamps MMA TIG Welding Torch Consumables such as Tungsten Electrodes Collet Collet Body Alumina Nozzle Torch Head Torch Head water Cooled Torch Head Flexible Back Caps Gas Lens Torch Handle...

Страница 54: ...54 NOTES...

Страница 55: ...55 NOTES...

Страница 56: ...56 RazorWeld Esseti New Zealand Limited PO Box 4189 Palmerston North 4442 Phone 06 355 1103 Fax 06 354 2437 Email sales esseti co nz www esseti co nz Xcel Arc Esseti NZ LTD 2022 New Zealand Limited...

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