Wayne LC2300M Скачать руководство пользователя страница 62

63899-002 Rev. A 3/20/2024 

62 

 
 
 
 

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LIMITED WARRANTIES FOR OIL AND 

GAS BURNERS, MADE BY WAYNE AND 

USED IN RESIDENTIAL INSTALLATIONS 

4.   A  burner  so  repaired  will  then  carry  the  LIMITED 

WARRANTY  equal  to  the  unexpired  portion  of  the 
original burner LIMITED WARRANTY. 

5.  If  inspection  by  WAYNE  does 

NOT

  disclose  any 

defect  covered  by  this  LIMITED  WARRANTY,  the 
burner  or  burner  component(s)  will  be  either 
repaired or replaced at the expense of the customer 
and WAYNE”S regular charges will apply.  

6.  If the original manufacturer of a burner component 

offers a warranty greater than either of our LIMITED 
WARRANTIES  described  above,  then  this  portion 
will be added to our LIMITED WARRANTY. 

 
This  LIMITED  WARRANTY  does 

NOT 

cover  products 

which  have  been  damaged  as  the  result  of  accident, 
abuse, misuse, neglect, improper installations, improper 
maintenance  or  failure  to  operate  in  accordance  with 
WAYNE’s written instructions. 
 
These LIMITED WARRANTIES do not extend to anyone 
except  the  first  purchaser  at  retail  and  only  when  the 
burner is in the original installation site. 
 

IMPLIED  WARRANTIES  OF  MERCHANTABILITY 
AND  FITNESS  FOR  A  PARTICULAR  PURPOSE 
SHALL  BE  LIMITED  TO  THE  DURATION  OF  THE 
LIMITED  EXPRESS  WARRANTIES  CONTAINED 
HEREIN.  WAYNE  EXPRESSLY  DISCLAIMS  AND 
EXCLUDES  ANY LIABILITY  FOR  CONSEQUENTIAL 
OR INCIDENTAL DAMAGES OF  ANY NATURE FOR 
BREACH 

OF 

ANY 

EXPRESS 

OR 

IMPLIED 

WARRANTY. 

Some  states  do  not  allow  limitation  on  how  long  an 
implied warranty lasts, so the above  limitation may not 
apply  to  you.  Also,  some  states  do  not  allow  the 
exclusion  or  limitation  of  incidental  or  consequential 
damages, so the above limitation or exclusion may not 
apply  to  you.  WAYNE  neither  assumes  or  authorizes 
any person to assume for WAYNE any other liability or 
obligation in connection with the sale of these products. 
This  warranty  gives  you  specific  legal  rights,  and  you 
may  also  have  other  rights  which  vary  from  state  to 
state.  

 
 
 

 

WAYNE COMBUSTION SYSTEMS (“WAYNE”) 

warrants 

to those  who purchase  its 

Oil Burner  Models 

for resale 

or for incorporation into a product of resale, that its burner 
is  free  from  defects  in  material  and  workmanship  under 
normal use and service for thirty-six (36) months from the 
date of manufacture. 

ALL GAS BURNERS 

manufactured 

by “WAYNE” will be similarly warranted for eighteen(18) 
months  from  date  of  manufacture  except  where  original 
manufacture offers a 
greater warranty. (Reference #6 below) THESE LIMITED 
WARRANTIES DO NOT APPLY UNLESS THE BURNER 
COVERED  BY  IT 

IS  PROPERLY  INSTALLED  BY  A 

QUALIFIED,  COMPETENT  TECHNICIAN

,  WHO  IS 

LICENSED  WHERE  STATE  AND/OR  LOCAL  CODES 
PREVAIL,  AND 

WHO  IS  EXPERIENCED  IN  MAKING 

SUCH  INSTALLATIONS

,  in  accordance  with  NFPA  #31 

of  the  national  fire  protection  association  and  in 
accordance with all local, state and national codes. 
 
Any 

IN-WARRANTY 

burner component which is defective 

in  material  or  workmanship  will  be  either  repaired  or 
replaced as follows: 
 

1.  Fuel  pumps,  motors,  transformers,  gas  valves,  and 

controls should be returned to an authorized service 
station or distributor of WAYNE for determination of 
applicability of this LIMITED WARRANTY as to either 
repair or replacement, where said service station or 
distributor is reasonably available in the customer’s 
locality.  The  manufacturers  of  burner  components 
regularly  publish  and  distribute  listings  showing  the 
locations of their network of service stations. Where 
such  local  service  is  NOT  available  for  the  burner 
components  described  above  or  other  burner  parts 
are involved, these items should be returned, freight 
prepaid,  to  WAYNE  Service  Department,  801 
Glasgow Ave, Fort Wayne, Indiana 46803. 

2.  Burners  and/or  component(s)  determined  to  be 

covered  under  this  LIMITED  WARRANTY  by 
WAYNE  shall  be 

repaired  or replaced  at  WAYNE’s 

sole option. 

3.

 

WAYNE is not responsible for any labor cost for the 
removal  and  replacement  of  said  burner  or  burner 
components and equipment associated therewith.

 

Содержание LC2300M

Страница 1: ...9200 800 443 4625 www waynecombustion com LC2300M Gas Burner INSTALLATION OF BURNER INSTALLATION OF THE BURNER MUST BE DONE BY A QUALIFIED INSTALLER IN ACCORDANCE WITH REGULATIONS OF THE NATIONAL FUE...

Страница 2: ...SURE in w c CO2 O2 CO PPM INSTALLER S NAME CONTRACTOR NAME CONTRACTOR ADDRESS CONTRACTOR PHONE NUMBER CONTRACTOR LICENSE DATE OF INSTALLATION COMMENTS ABOUT INSTALLATION START UP OVERVIEW OF SAFETY WA...

Страница 3: ...if not avoided may result in minor or moderate bodily injury Indicates a situation that may result in equipment related damage This is the safety alert symbol It is used to alert you to potential per...

Страница 4: ...ach your gas supplier call the fire department Electric shock or burn High voltages are present in this equipment Follow these rules to avoid electric shock Use only a properly grounded circuit A grou...

Страница 5: ...e under the influence of alcohol and those at high altitudes Propane LP gas and natural gas are both odorless An odor making agent is added to each of these gases The odor helps you detect a gas leak...

Страница 6: ...PERATION B WIRING DIAGRAM C FLAME SENSING WITH EQUIPPED CONTROLS D TROUBLESHOOTING E ADJUSTING SETTINGS OF PREVIOUSLY SET AZL F BACKUP AND RESTORE G ERROR HISTORY 31 31 35 37 38 39 44 46 SECTION IV SE...

Страница 7: ...nfiltration is limited in providing all the air necessary for proper combustion and draft hood dilution air When the heating appliance is installed in a tightly closed room without ventilation opening...

Страница 8: ...om of a horizontal section Use new black iron pipe and malleable fittings free from burrs and defects Use pipe joint compound resistant to LP gases A 1 4 NPT pressure port accessible for test gauge co...

Страница 9: ...l Box 3 Mounting Flange 4 Air Tube 5 Damper Motor Gas 6 High Pressure Switch Gas 7 Regulating Gas Valve 8 Safety Gas Valve 9 Double Valve Body 10 Low Pressure Switch Gas 11 Damper Motor Air 12 Pressur...

Страница 10: ...63899 002 Rev A 3 20 2024 10 15 Ignition Transformer Found Within Item 14 Fixed Control Box 16 Spark Electrode 17 Flame Rod 18 Air Plate 19 Nozzle...

Страница 11: ...tronic air fuel ratio controls 3 VSD air fans 4 Modbus interface The burner management system is operated by the AZL display The AZL contains a display screen and menu driven operations that allow for...

Страница 12: ...V3 control must be within 102VAC and 132VAC and between 47 63Hz 4 Fuel supply must be sufficient to support high fire operation The gas train must be sized properly 5 A gas analyzer that has been cali...

Страница 13: ...ctuator to rotate the D shaft to a different position either less than 0 or greater than 90 Figure 3 below gives a more detailed view 1 Reference Open Based on the direction of operation rotation rota...

Страница 14: ...VSD For changing to parameter setting mode P Press simultaneously F A Info Enter Reset For navigating through information or service mode selecting hold button for 1s for changing to a lower menu leve...

Страница 15: ...Figure 5 To allow for installation flexibility the AZL display is not pre mounted on spec number 1000108 600 For panel cutout size please reference Figure 6 below Spec 1000108 400 and 1000108 401 cont...

Страница 16: ...e burner and its components must also be approved for the specified gas pressure All installations for the burner must be carried out in accordance with current standards All gas lines should be insta...

Страница 17: ...17 5 3 4 9 10 3 3 25 1400 57 20 9 3 4 9 10 3 3 25 1800 68 23 5 3 4 9 10 3 3 25 2000 82 5 26 8 3 4 9 10 3 3 25 2300 90 30 3 4 9 10 3 3 25 For all firing rates above a yellow spring part 1000176 provide...

Страница 18: ...de the adjustment screw mounting bracket is likely to break Using a 5mm Allen wrench adjust the burner head while measuring from the end of the air tube to the front of the burner head referencing Fig...

Страница 19: ...GAS TRAIN CONNECTION The VGD Double Valve Body has arrows on the housing The arrow should be pointing in the intended direction of gas flow When making connections that utilize NPT threads use pipe jo...

Страница 20: ...regulating gas valve SKP25 is preset to 9 inches water column manifold pressure This may be field adjusted while the burner is in operation Refer to Table 1 for pressure requirements When adjusting t...

Страница 21: ...sure Switch models used are self resetting and only require that gas pressure returns to the required range prior to resetting any control faults High Gas Pressure Models High gas pressure switches br...

Страница 22: ...leak detector until you have tested all new pipe leading to the burner Do not use an open flame to test for gas leaks 5 Loosen the pressure port screw and attach a manometer to the pressure tap on the...

Страница 23: ...LY LIGHT P1 IS OFTEN LOWER THAN P0 NOTE IF ADJUSTMENTS TO EITHER THE FUEL OR AIR SETTINGS ARE REQUIRED IN THE APPLICATION THOSE ADJUSTMENTS MAY BE MADE BY HOLDING THE F FOR FUEL OR A FOR AIR BUTTONS W...

Страница 24: ...and simultaneously until 400 Set reappears At this point P9 high fire has been reprogrammed Startup can be continued as normal Proceed to Step 16 16 Upon successfully entering the OEM Password the sc...

Страница 25: ...p cycle the screen will display the factory programmed or user re programmed ignition set point as shown below The values within the pictures below are examples NOTE WHEN THIS SCREEN APPEARS THE BURNE...

Страница 26: ...in lit at setpoint P0 Ignition parameters have already been pre set within the control If the burner fails to light or to remain lit note the fault code s provided and refer to SECTION III OPERATION A...

Страница 27: ...ice meter with the burner operating all other gas appliances should be off The hand on the gas meter dial with the lowest cubic feet value fastest revolving dial should be clocked timed for one comple...

Страница 28: ...to Parameter 545 which is Low Fire Load Percentage 26 Repeat Step 18 for Parameter 545 NOTE THIS VALUE REPRESENTS THE LOWEST FIRING RATE AND TYPICALLY HAS A LOWER LIMIT OF 20 27 To finalize programmin...

Страница 29: ...etween 325 F 163 C and 550 F 288 C for gas burners Higher flue gas temperatures indicate over firing or excessive draft through the appliance Lower flue gas temperatures may cause excessive condensati...

Страница 30: ...t the beginning of this manual on Page 2 for start up notes dealer s name address telephone number as well as the date of installation SUGGESTION ALL NEW INSTALLATIONS SHOULD BE RE INSPECTED FOR PROPE...

Страница 31: ...st transition from being unmade to made to indicate that the blower motor is running If jumped the air switch will fault the burner control With the control sequencing there must be a point of being b...

Страница 32: ...Restore S Backup 0 Restore 0 99 50 Used to perform parameter backups and restores Backup LMV3 transfer to AZL Restore AZL transfer to LMV3 Set parameter to 1 and press enter to begin the backup or re...

Страница 33: ...l shutdown lockout or loss of power to the LMV3 In order to reference the actuators must drive outside of their 0 90 operating range This parameter sets whether the actuators will reference closed 0 o...

Страница 34: ...A 3 20 2024 34 provide additional information about the fault Index 01 code Index 02 diagnostic Index 03 class not used in North America Index 04 phase Index 05 start number Index 06 load Index 07 fu...

Страница 35: ...63899 002 Rev A 3 20 2024 35 B WIRING DIAGRAM...

Страница 36: ...63899 002 Rev A 3 20 2024 36...

Страница 37: ...lame to the grounded burner head As the AC current passes through the gas flame it is rectified into a DC current flowing back to the grounded side of the sensing circuit The flame is a switch When th...

Страница 38: ...d when it should have been energized Make sure the blower starts in phase 22 and the switch setpoint is set appropriately 1 Air Pressure On The air pressure switch input was energized when it should h...

Страница 39: ...L HTTPS SCCCOMBUSTION COM WP CONTENT UPLOADS 2023 10 LMV3 TECHNICAL INSTRUCTIONS LV3 1000 INDEXED PDF E ADJUSTING SETTINGS OF PREVIOUSLY SET AZL If any adjustment is needed for fuel and air values aft...

Страница 40: ...d press the Enter key one more time to confirm password NOTE NOT ALL LINES OF THE PASSWORD MUST BE FILLED WITH CHARACTERS 5 Upon successfully entering the Service Level Password the screen will briefl...

Страница 41: ...f 1 to the right of the display 10 Proceed through the setup by clicking 11 Parameter 542 will appear with a value of 0 displayed on the right This parameter is to set the VSD fan If no VSD fan is use...

Страница 42: ...ON I INSTALLATION on page 13 generic gas and air actuator settings are shown with their corresponding BTU rate NOTE THESE ARE NOT EXACT VALUES FOR EVERY APPLICATION AIR AND GAS SETTINGS MAY NEED MODIF...

Страница 43: ...up cycle the screen will display the factory programmed ignition set point as previously programmed in Step 14 NOTE WHEN THIS SCREEN APPEARS THE BURNER IS READY TO IGNITE AND WILL DO SO UPON PRESSING...

Страница 44: ...he burner enters fully automatic operation This allows for all parameters to be saved in the case of lost information or changes The instructions for a backup and restore follow F BACKUP AND RESTORE W...

Страница 45: ...r The screen will then display bAC_UP Press Enter The screen will display 0 Press Enter Press to change the 0 to a 1 The value 1 should be flashing Press Enter The 1 should no longer be flashing After...

Страница 46: ...ostic codes Depending on the error there may be secondary causes to a burner fault Being able to view these in a separate location once the burner is not running will allow for complete diagnostic of...

Страница 47: ...ter Index 06 Output Each index represents something different and allows for detailed diagnostic of the initial fault Press ESC to return to the parameter level Toggle to move through the levels Viewi...

Страница 48: ...rol Unit 10 years Valve Control System Double Valve Body Regulating Safety 10 years Gas Pressure Switch High and Low 10 years Air Pressure Switch 10 years Damper Motor Air and Gas N A C BURNER HEAD AN...

Страница 49: ...0 2024 49 Figure 13 3 Remove the cover from the fan housing see Figure 13 Figure 14 4 Disconnect the ignition wire sensing probe wire and ground wire of the gun assembly Figure 15 Ignition Wire Ground...

Страница 50: ...the nut on the right side of the burner housing see Figure 16 Figure 16 6 Remove the two nuts on either side of the burner housing see Figure 17 Figure 17 7 Loosen screw on the left side of the burner...

Страница 51: ...of the burner housing Tubes connect the air proving switch to fittings on the side of the blower housing assembly The tubing allows pressurized air from the blower housing to travel to the air provin...

Страница 52: ...e terminal block Remove the two 2 bolts securing the motor to the burner housing Should removal of the blower wheel be necessary for cleaning or replacement of either it or the motor the blower wheel...

Страница 53: ...they are connected to the corresponding black and white wires on the burner The remaining checks and or adjustments require removal of the gas train 1 Electrical continuity from the flame sense termi...

Страница 54: ...burner body see Figure 15 8 The high voltage lead wire from the ignition transformer to the tip of the spark electrode may have broken preventing the high voltage current from passing to the electrod...

Страница 55: ...E CAREFUL NOT TO ACCIDENTALLY REPOSITION EITHER THE FLAME ROD PROBE OR ELECTRODE DURING REINSTALLATION OF THE GAS TRAIN ASSEMBLY If after all the above listed items have been carefully checked the bur...

Страница 56: ...Combustion Systems website Visit our website at www waynecombustion com Enter the Specification Number of your gas burner in the Product Search box Click on Search and follow the results page to a pro...

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Страница 61: ...BEFORE THE MOTOR REACHES OPERATING SPEED IMMEDIATELY TURN OFF THE MANUAL GAS CONTROL AND MAIN POWER A DANGEROUS CONDITION HAS DEVELOPED AND MUST BE CORRECTED CONTACT A QUALIFIED SERVICE TECHNICIAN FOR...

Страница 62: ...ic legal rights and you may also have other rights which vary from state to state WAYNE COMBUSTION SYSTEMS WAYNE warrants to those who purchase its Oil Burner Models for resale or for incorporation in...

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Страница 64: ...63899 002 Rev A 3 20 2024 64 NOTES...

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