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Electrical Conductivity Probe Calibration

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System Components

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11.1

Electric cabinet

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11.2

Valves, switches and pumps

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Appendix

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Flow restrictor color and flow

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Spare parts list

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P&ID

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Process flow diagram

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DiUse installation PFD

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Weekly checklist sheet

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Содержание DiUse

Страница 1: ...DiUse Owner s Manual Installation and Operation...

Страница 2: ...the manufacturer All Voltea trademarks and logos are owned by Voltea B V All other brand or product names are trademarks or registered marks of their respective owners Because we are continuously impr...

Страница 3: ...acking 11 6 2 Tools and materials 11 6 3 Module installation 11 6 4 Placing leak sensor 14 6 5 Placing the covers 14 6 6 Water connections 14 6 7 Powering the system up down 14 6 8 Filling the Cleanin...

Страница 4: ...ation 26 11 System Components 30 11 1 Electric cabinet 30 11 2 Valves switches and pumps 30 Appendix 31 Flow restrictor color and flow 31 Spare parts list 31 P ID 32 Process flow diagram 33 DiUse inst...

Страница 5: ...an Union This means that the system can be operated and maintained safely if all safety precautions are observed However dangerous situations can occur due to injudicious or negligent use of the CapDI...

Страница 6: ...l regulation The WARNING and CAUTION signs are not meant to cover all possible conditions and situations that may occur during installation maintenance and operation Understand that common sense cauti...

Страница 7: ...rkmanship leakage connections of the CapDI module for a period of 1 year from shipment provided that the CapDI module is operated within the recommended operational limits as provided in the section 4...

Страница 8: ...osystem safely Scalable Voltea s technology treats water types ranging from residential consumer appliances to large scale industrial plants Our systems are modular allowing easy expansion to meet any...

Страница 9: ...let coupling 3 8 push fit Product outlet coupling 3 8 push fit Concentrate Waste outlet coupling 3 8 push fit Operational Requirements Water feed pressure 3 20 bar 45 300 psi System is equipped with a...

Страница 10: ...E Removal limit ppm 1300 Total dissolved solids TDS ppm 2000 Total organic carbon ppm 10 Chemical oxygen demand ppm 20 Turbidity NTU 4 Fats Oils Greases ppm 0 5 Total suspended solids TSS ppm 4 Free C...

Страница 11: ...Connection View LCD Screen Control Panel Air Intake Cleaning Solution Container Pure Water Outlet Push In Connector Feed Water Inlet Push In Connector Waste Water Outlet Push In Connector Cooling Ven...

Страница 12: ...ntains the module and module T junction left picture The other box contains the DiUse system power cable and spare flow restrictors Modules weigh 23 kg 50 7 lbs 6 2 TOOLS AND MATERIALS Safety shoes 2x...

Страница 13: ...shoes during installation If done correctly the module inlet the connection that is NOT in the middle of the module top will be facing outward from the system and the edge of the module will be in li...

Страница 14: ...om the red terminal Place the red cable from the system on the red electrical terminal then screw the nut back on Tighten using two size 13 wrenches one on the top nut and one on bottom nut Repeat the...

Страница 15: ...S Place the covers back and tighten the connections holding the covers in place NOTE Every connection has a spacer attached to it Spacers should be between the covers and frame before tightening 6 6 W...

Страница 16: ...tainer WARNING Acid may splash Avoid contact with eyes CAUTION If using citric acid powder always use distilled or sterile water for CIP solution preparation Fill container to max volume with 50 w w c...

Страница 17: ...1L of CIP solution For this reason it is mandatory to reset the CIP alarm once the CIP bottle is refilled Around 36 ml of CIP solution is used per CIP event When filling the CIP container for the fir...

Страница 18: ...CIP solution will start flowing through the CIP line Once the solution reaches the beaker stop the CIP pump by pressing ESC Reconnect the check valve The CIP line is now primed 6 9 FLUSHING THE MODUL...

Страница 19: ...for the specific conditions When operating for the first time it is advised to fill the tank while the connection to the application 2 is closed this can take several minutes depending on the pure fl...

Страница 20: ...8 2 VOLTEA DIUSE Voltea DiUse Branch IDLE ENTER IDLE ENTER 100 uS cm This is the initial screen appearing after powering up System is in IDLE activate the system by pressing ENTER Average conductivity...

Страница 21: ...CIP step will follow TOTAL PURE VOLUME The total pure volume produced in litres or gallons since the start of operation RECOVERY 5 cycle averaged water recovery of the system INSTANT FLOW Current flo...

Страница 22: ...paused until the temperature inside the cabinet drops below the setpoint then the unit will go to W HT step Wait High Temperature W HT Following HITP step the system does a check every 600 seconds If...

Страница 23: ...when pressure increases above 2 bar 28 psi Yes Important CAB TEMP High temperature within the electrical cabinet Unit jumps to HT Wait until it cools down then resumes normal operation Yes Important...

Страница 24: ...nput read 1 Unassigned 2 Bypass 3 Leak sensors 4 Start signal Input variables can have 2 values Lo and Hi Hi when the signal is received and Lo when there is no signal E g When the bypass is not activ...

Страница 25: ...the LCD The cursor shows which digit is being edited UP increases the value and DOWN decreases it Press ENTER to move onto the next digit The edit will only be saved when ENTER is pressed on the final...

Страница 26: ...Replace these flow restrictors with the desired ones First remove the old flow restrictor from the flow restrictor housing by gently pushing with a screwdriver Then insert the desired flow restrictor...

Страница 27: ...ste and the sum of the two flow restrictors values divided by 2 for pure 10ELECTRICAL CONDUCTIVITY PROBE CALIBRATION Equipment needed Temperature probe capable of reading atmospheric temperature Calib...

Страница 28: ...ctivate the probe Click Get Temp Mod Calibration Click Clear Temp Mod Calibration to clear any previous calibration request Read current room temperature using an external probe Click on the text of t...

Страница 29: ...king Read Temp Mod Current Temperature will display the temperature reading of the probe Conductivity calibration Click Set conductivity Probe Active to activate the EC probe Click Set Conduct Probe T...

Страница 30: ...emperature command to read the calibration solution temperature e g the 147 S cm solution has this EC only at 25 C If the solution temperature is 20 C the EC value used for calibration should be 133 S...

Страница 31: ...elay 6 Power supply 7 Power supply 12V 800W 8 12V 150W 11 2VALVES SWITCHES AND PUMPS 1 GSM antenna 2 Pressure switch 3 5 bar 51 psi 3 Pressure switch 2 0 bar 28 psi 4 System pump 5 EC probe 6 Solenoid...

Страница 32: ...h flow 102242 Black 2 70 0 71 Shipped with DiUse SPARE PARTS LIST Voltea part Description 101839 Motor valve 102013 Flow meter 102684 Pressure switch 3 5 bar 51 psi 102683 Pressure switch 2 0 bar 28 p...

Страница 33: ...32 P ID...

Страница 34: ...33 PROCESS FLOW DIAGRAM...

Страница 35: ...34 DIUSE INSTALLATION PFD...

Страница 36: ...35 WEEKLY CHECKLIST SHEET Date 1 Alarms No Alarms Alarms 2 Water EC on target EC s cm 3 CIP solution CIP solution above minimum level 4 Notes Completed by Signature...

Страница 37: ...36 Changelog Change Author Date Rev Revision Document initiation GT 27 Aug 2019 Rev1 Document Cosmetic Edits HL 28 April 2020 Rev2 Updated System Renderings HL 01 October 2020 Rev3...

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